Turbo Air TWR-28SD, TWR-60SD, TWR-72SD, TWR-36SD, TWR-48SD User Manual

Page 1
CAUTION!
PLEASE KEEP POWER
SWITCH ON BEFORE
OPERATING THIS EQUIPMENT
Turbo Air Speed up the Pace of Innovation
Worktop Refrigerator Service Manual
TWR-28SD TWR-36SD TWR-48SD TWR-60SD TWR-72SD
www.turboairinc.com
Page 2
TABLE OF CONTENTS
1. EXPLODED VIEW
1-1. TWR-28SD EXPLODED VIEW 1-2. TWR-48SD EXPLODED VIEW 1-3. TWR-60SD EXPLODED VIEW 1-4. TWR-72SD EXPLODED VIEW
2. WIRING DIAGRAMS
2-1. TWR-28SD/ TWR-36SD/ TWR-48SD/ TWR-60SD/ TWR-72SD
3. MAIN COMPONENTS
4. TEMPERATURE CONTROL INSTRUCTION
5. PARTS LIST
6. REPLACEMENT OF MAIN COMPONENTS
6-1. REPLACING DOOR 6-2. REFRIGERATION COMPARTMENT PARTS 6-3. COMPRESSOR COMPARTMENT PARTS 6-4. REPLACING THE EVAPORATOR & EVAPORATOR FAN MOTOR
Page 3
1. EXPLODED VIEW
L
1-1. TWR-28SD EXPLODED VIEW
◎ Part Name
SHELF
111
CABINET ASSEMBLY
212
COMPRESSOR
313
CONDENSER ASSEMBLY
414
MECH COVER
515
COUNTER TOP
616
717
LOUVE
818
EVAPORATOR ASSEMBLY
919
EVAPORATOR DRAIN GUIDE
10 20
PAN DUCT FRONT
TOP HINGE
DOOR ASSEMBLY
BOTTOM HINGE
TAMPERATURE CONTRO
EVAPORATOR DUCT
CASTEREVAPORATOR FAN DUCT
Page 4
1-2. TWR-36SD EXPLODED VIEW
L
◎ Part Name
SHELF EVAPORATOR FAN DUCT EVAPORATOR DUCT
11121
CABINET ASSEMBLY LOUVE CASTER
21222
CONDENSER ASSEMBLY PAN DUCT FRONT
313
COMPRESSOR TOP HINGE(LF)
414
MECH COVER(RH) DOOR ASSEMBLY(LF)
515
UNIT COVER BOTTOM HINGE(LF)
616
MECH COVER(LF) DOOR ASSEMBLY(R)
717
EVAPORATOR ASSEMBLY TOP HINGE(RH)
818
EVAPORATOR DRAIN GUIDE BOTTOM HINGE(RH)
919
COUNTER TOP TAMPERATURE CONTRO
10 20
Page 5
1-3. TWR-48SD EXPLODED VIEW
Y
D
◎ Part Name
SHELF PAN DUCT FRONT
113
CABINET ASSEMBLY TOP HINGE(LF)
214
COMPRESSOR
315
CONDENSER ASSEMBLY BOTTOM HINGE(LF)
416
MECH COVER(RH)
517
UNIT COVER
618
MECH COVER(LF)
719
EVAPORATOR ASSEMBLY TAMPERATURE CONTR
820
EVAPORATOR DRAIN GUI
921
COUNTER TOP ASSEMBL
10 22
EVAPORATOR FAN DUCT
11 23
LOUVER
12 24
DOOR ASSEMBLY(LF)
DOOR ASSEMBLY(RH)
TOP HINGE(RH)
BOTTOM HINGE(RH)
EVAPORATOR DUCT
CASTER
Page 6
1-4. TWR-60SD EXPLODED VIEW
D
Y
L
◎ Part Name
SHELF TOP HINGE(LF)
114
CABINET ASSEMBLY DOOR ASSEMBLY(LF)
215
CONDENSER ASSEMBLY BOTTOM HINGE(LF)
316
COMPRESSOR DOOR ASSEMBLY(RH)
417
MECH COVER(RH)
518
UNIT COVER
619
MECH COVER(LF)
720
COUNTER TOP ASSEMBL
821
EVAPORATOR ASSEMBLY CASTER
922
EVAPORATOR DRAIN GUI
10 23
EVAPORATOR FAN DUCT
11 24
LOUVER
12 25
PAN DUCT FRONT
13 26
TOP HINGE(RH)
BOTTOM HINGE(RH)
TAMPERATURE CONTRO
EVAPORATOR DUCT
Page 7
1-5. TWR-72SD EXPLODED VIEW
L
Y
D
◎ Part Name
SHELF
114
CABINET ASSEMBLY DOOR ASSEMBLY(LF)
215
COMPRESSOR BOTTOM HINGE(LF)
316
MECH COVER(RH) DOOR ASSEMBLY(MID)
417
UNIT COVER DOOR ASSEMBLY(RH)
518
MECH COVER(LF) TOP HINGE(RH)
619
CONDENSER ASSEMBLY BOTTOM HINGE(RH)
720
EVAPORATOR ASSEMBLY
821
EVAPORATOR DRIAN GUI
922
COUNTER TOP ASSEMBL
10 23
EVAPORATOR FAN DUCT
11
LOUVER
12
PAN DUCT FRONT
13
TOP HINGE(LF)
TAMPERATURE CONTRO
EVAPORATOR DUCT
CASTER
Page 8
2. WIRING DIAGRAMS
2-1. TWR-28SD / TWR-36SD / TWR-48SD / TWR-60SD / TWR-72SD
Page 9
3.MAIN COMPONENTS
E
1
D
O
E
1.COMPRESSOR
TYPE OF INPUTMODEL PART NO.
CSIR
CSIR
CSIR
TWR-28SD
TWR-48SD TWR-60SD TWR-72SD
PART NAME
HBL-27YE-1
HBL-27YE-1 SK1A1C-L2W SK1A1C-L2W
M369700100 M369700100 M609700100 M609700100 M609700100
ORS
1/4HP 1/4HP ~ CSIR 1/4HP 1/3HP 1/3HPSK1A1C-L2W
CAPACITY MAKER
~ 110-115V 60Hz
~ ~ CSIR 115V 60Hz ~
2.COMPRESSOR RELAY ,OVERLOAD
MODEL RELAY OVERLOAD TWR-28SD GSR SO68 E03 03 783RHBZZ-52 TWR-36SD TWR-48SD
GSR SO68 E03 03 783RHBZZ-52
J531Q34E220M3503
795TFBZZ-53 795TFBZZ-53TWR-60SD J531Q34E220M3503
TWR-72SD
J531Q34E220M3503
DAEWOO
DAEWOO SAMSUNG SAMSUNG ~
SAMSUNG795TFBZZ-53
3.COMPRESSOR CAPACITOR
MODEL MAKER TWR-28SD TWR-36SD TWR-48SD TWR-60SD TWR-72SD
STARTING
200V/100uF 200V/100uF ~ ~ 125V/125uF 125V/125uF ~
125V/125uF ~
PART NO. UNNIN PART NO.
~
0V/10 0V/10
~
0V/12 ~ 0V/12 ~
0V/12
~
~
DAEWOO
110-115V 60Hz
115V 60Hz
DAEWOOTWR-36SD SAMSUNG SAMSUNG
115V 60Hz
MAKER
SAMSUNG
NOTE
~ ~ ~
~
NOTE
~
~ ~~ ~~ ~ ~
~
~
4.CONDENSER FAN MOTOR
MODEL INPUT TYPE BLADEPART NAME TWR-28SD TWR-36SD TWR-48SD TWR-60SD TWR-72SD
IS-4420DWSN-2A IS-4420DWSN-2A IS-4420DWSN-2A IS-4420DWSN-2A
IS-4420DWSN-2A
PART NO.
3963328120 3963328120 3963328120 3963328120
3963328120
5.EVAPORATOR FAN MOTOR
MODEL TWR-28SD
TWR-36SD TWR-48SD TWR-60SD TWR-72SD
DAI-6202DEUA DAI-6202DEUA DAI-6202DEUA DAI-6202DEUA
DAI-6202DEUA
PART NO.
M729900200 2P
6.THERMOSTAT
THERMOSTAT
15V, 60Hz
POLEPART NAME
INPUT
115V,60Hz
RT N
RATINGPART NAME
K55Q-5607,16A
83L0
TWR-28SD,TWR-36SD,TWR-48S
TWR-60SD,TWR-72SD
HADED POL
INDUCTION
SHADED
INDUCTION
TYPE
POLE
MAKER
AL 5 SUNGSHIN
BLADE
(NUMBER)
ZYTEL
4
NGSH
MAKER
RANCO
NO
Page 10
4.TEMPERATURE CONTROL INSTRUCTION
- Temperature can be controlled by the user.
- Factory setting is at "NORMAL" Settings can be changed by Dial Knob.
Indicates temperature level setting.
Page 11
k
5. PARTS LIST
G
Part Name
Part Code
Description
1. DOOR
DOOR ASSEMBLY (L) DOOR ASSEMBLY (L) DOOR ASSEMBLY (L) DOOR ASSEMBLY (M) DOOR ASSEMBLY (R) DOOR ASSEMBLY (R) DOOR ASSEMBLY (R) DOOR ASSEMBLY (R) DOOR BUSHING DOOR BUSHING PA-66 DOOR GASKET DOOR GASKET DOOR GASKET DOOR GASKET TOP HINGE ( R ) SUS304,SM45C TOP HINGE ( L ) TOP HINGE SPACER BOTTOM HINGE (U)(R) BOTTOM HINGE (U)(L) SUS304,SM45C SPRING BAR
M600001000 M720001100 M361800200 M720001000 M270000900 M361800100 M600000900 M720000900
M720700100 M729200100 M272300100 M362300100 M602300100 M722300100 M722900100 M722900200 M725000100 30229M0400 30229M0300
PA-66
PVC PVC PVC PVC
SUS304,SM45C
SUS439-2B
SUS304,SM45C
Model
28 36 48 60 72
1
11
1
1
1
1
1
11 12223 12223 1
2
2
23 1 1 112
1 111 1 2 223 1 1 112
1 111 1 2 223
emar
2. COUNTER TOP
COUNTER TOP ASSEMBLY COUNTER TOP ASSEMBLY COUNTER TOP ASSEMBLY COUNTER TOP ASSEMBLY COUNTER TOP ASSEMBLY CASTER CASTER
UW29500100
UW39500100
UW49500100
UW69500100
UW79500100
M726500100 M726500200
5' MOVING
' MOVING STOPPIN
3. COMPRESSOR COMPARTMENT
COMPRESSOR COMPRESSOR SUCTION PIPE(B) SUCTION PIPE(B) SUCTION PIPE(B)
SUCTION PIPE(A) SUCTION PIPE(A) SUCTION PIPE(A) M604400400 SUCTION PIPE(A) U724400100 COMP BASE M270300100 GI COMP BASE COMP BASE COMP BASE
M369700100 M609700100
U284200200
U354200100
S604400200
U724400200SUCTION PIPE(B) M274400100 M364400300
M360300100 M600300100 M600300300
SH43C56B
HBL 27YE-1
CU CU CU CU CU CU CU CU
GI GI GI
1
1
1
1
1 22222 22222
11
111
1
1
11
1 1
1
11
1 1
1
1
11
Page 12
k
k
Part Name
A
CONDENSER FAN MOTOR POWER CORD CONDENSER FAN AIR GUID DRAIN PAN DRAIN PAN DRAIN PIPE DRAIN PIPE CONDENSER MOTOR BRAC CONDENSER FAN BLADE
Part Code
3963328120 M721300100 M722500900
30211A0200 M729300100 M364400100
Description
-4420DWSN-2
KKP-30(9.85FT)
GI PP PP
Φ8X0.8T
M484400100 Φ8X0.8T
3020602200
M729800100
GI AL
Model
28 36 48 60 72
11112 11111
1
1
1111 1
111 11112 11112
emar
Part Name
Part Code
Description
4. REFRIGERATION COMPARTMENT
LOUVER
LOUVER
LOUVER
SHELF
SHELF
SHELF
SHELF M727800100 STS304
SHELF MID
FIXTURE SHELF CLIP
SHELF MID BRACKET
SHELF STANDARD
DRAIN PAN GUIDE(R)
DRAIN PAN GUIDE(L)
EVAPORATOR AS M367000100
EVAPORATOR AS
THERMOSTAT
EVAPOVATOR FAN DUCT
EVAPOVATOR FAN DUCT
EVAPOVATOR FAN DUCT
EVAPOVATOR FAN DUCT
EVAPOVATOR DUCT
EVAPOVATOR DUCT
EVAPOVATOR DUCT
EVAPOVATOR DUCT
EVAPOVATOR DUCT
FIXTURE EVAP DUCT BRACKET
MULLION FRAME
MULLION BACK FRAME
MULLION FRAME INSULATION
CONDENSER AS
CONDENSER AS
BRACKET MOTOR
FAN COOLING BLADE
EVAP FAN MOTOR
M275800100
M485800100
M605800100
M277800100
M367800100
M607800100
M727800300
30220L0900
M720600100
M725300200
M272500100
M272500200
M487000200
30283L0100
M276900200
M486900200
M606900200
M726900200
M276900300
U366900300
M486900300
M606900300
M726900300 SUS439-2B
M720601000
M722200400
M722200200
M723300100
M365900100
M605900100
30220T0300
3011802210
CM25000100
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2BM725800100LOUVER
STS304
STS304
STS304
STS304
PA-66
SUS304
SUS304
GI
GI
CU,SPG,AL
CU,SPG,AL
250V,16A K55Q -5607
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2B
SUS439-2B
PVC
SUS304-2B
F-PS
CU,SPG,AL
CU,SPG,AL
SUS304
ZYTEL
IS-3220QTBD
Model
28 36 48 60 72
11
1
1
1
1
2
2
22
1 488812 2111 488812 1 1 11
111 11111 11
1
1
1
1
1
1
1
1
22222
1112
1112
1112
11
111 22223 11111 22222
emar
Page 13
6. REPLACEMENT OF MAIN COMPONENTS
6-1. REPLACING DOOR
A. Unscrew the top hinge B. Lift the door
6-2. REFRIGERATION COMPARTMENT PARTS
A.Disassemble the evaporator fan duct assembly
B.Disassemble the evaporator duct
Page 14
C.Remove the tamperature & sensor
6-3. COMPRESSOR COMPARTMENT PARTS
A.Disassembly the rear grill
B.Disassembly the condesing unit
Page 15
6-4. REPLACING THE EVAPORATOR & EVAPORATOR FAN MOTOR
A.Remove the evaporator coil B.Remove the evaporator fan motor
Loading...