Turbo Air TSR-49SD, TSR-23SD, TSF-23SD, TSF-49SD, TSF-72SD User Manual

Commercial

Refrigerator & Freezer

Service Manual

Solid Door
Model No.: TSR-23SD

TSR-49SD
TSR-72SD
TSF-23SD
TSF-49SD
TSF-72SD

1

TABLE OF CONTENTS

1. FEA TURE CHART

1-1. FRONT VIEW
1-2. SIDE VIEW

2. WIRING DIAGRAM

2-1. REFRIGERATOR (1DOOR) : TSR-23SD
2-2. FREEZER (1DOOR) : TSF-23SD
2-3. REFRIGERATOR (2DOOR) : TSR-49SD
2-4. FREEZER (2DOOR) : TSF-49SD
2-5. REFRIGERATOR (3DOOR) : TSR-72SD
2-6. FREEZER (3DOOR) : TSF-72SD

3. P ART DETAILS

3-1. TOP GRILLE
3-2. REFRIGERATION COMPARTMENT
3-3. ELECTRICAL BOX
3-4. DOOR
3-5. COOLING COMPARTMENT

4. MAIN COMPONENTS

4-1. COMPRESSOR
4-2. COMPRESSOR RELAY
4-3. CONDENSER DRYER
4-4. CAPACITOR
4-5. EVA FAN MOTOR
4-6. CONDENSOR FAN MOTOR
4-7. EVA DEFROST HEATER
4-8. LAMP
4-9. PCB TRANSFORMER
4-10. MAIN PCB

5. ELECTRONIC CONTROLLER INSTRUCTION

5-1. FREEZER CONTROLLER

5-1-1. HOW TO USE THE PANEL
5-1-2. FUNCTION TABLE
5-1-3. ERROR CODE TABLE

5-2. REFRIGERATOR CONTROLLER

5-2-1. HOW TO USE THE PANEL
5-2-2. FUNCTION TABLE
5-2-3. ERROR CODE TABLE

6. SP ARE PARTS LIST

7. REPLACEMENT OF MAIN COMPONENTS

7-1. TOP GRILLE PARTS
7-2. REPLACING DOOR
7-3. REFRIGERATION COMPARTMENT’S PARTS
7-4. CONDENSING UNIT
7-5. REPLACING CABINET FRAME HEATER (AND/OR) MULLION HEATER

1-1. FRONT VIEW

2

1. FEATURE CHART

1 TOP GRILLE PANEL
2 TOP GRILLE
3 TOP GRILLE FIXTURE
4 DOOR SWITCH
5 DOOR LOCK
6 MAIN PCB
7 TRANSFORMER
8 DISPLAY PCB
9

CONTROL BOARD HOUSING

10 BRAND LOGO
11

DOOR HINGE TOP ASSEMBLY

12 DOOR HINGE SPRING
13 DOOR ASSEMBLY
14 DOOR HANDLE
15

DOOR HINGE BOTTOM ASSEMBLY

16

BOTTOM GRILLE ASSEMBLY

17 CASTER
18 DRAIN PAN
19 SUCTION PIPE
20 CAPILLARY TUBE
21 ELECTRICAL BOX
22 COMPRESSOR
23

CONDENSER FAN MOTOR

24 CONDENSER COIL
25 GRILLE FIXTURE
26

MULLION (CENTER POST)

27 MULLION HEATER
28 FRAME HEATER
29 FRAME COVER

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29 DOOR BUMPER
30 DOOR GASKET
31 LAMP BULB
32 LAMP SOCKET
33 EVAPORATOR FAN

MOTOR BLADE

34

EVAPORATOR FAN MOTOR

35 EVAPORATOR COIL
36 SUCTION PIPE
37

EVAPORATOR DRAIN PAN

38 EVAPORATOR DRAIN

ELBOW

39 DRAIN HOSE
40 SHELF STANDARD
41 LAMP SHIELD
42 EVAPORATOR FAN

MOTOR GUARD

43 DUCT (A) ‘FRONT’
44 DUCT (B) ‘BOTTOM’
45 SHELF

2. WIRING DIAGRAM

4

WIRING DIAGRAM

2-1. TSR-23SD

WIRING DIAGRAM

2-2. TSF-23SD

5

WIRING DIAGRAM

WIRING DIAGRAM

2-4. TSF-49SD

WIRING DIAGRAM

2-3. TSR-49SD

6

WIRING DIAGRAM

WIRING DIAGRAM

2-6. TSF-72SD

WIRING DIAGRAM

2-5. TSR-72SD

7

3. PART DETAILS

3-1. TOP GRILLE

Door Lock, Switch

3-2. Refrigeration Compartment

Cycle Assembly

Transformer, Main P.C.B

Transformer

Harness

Door Lock

Door Switch

Main PCB

Suction Pipe

Compressor

Condenser Fan Motor Assembly

Condenser Coil Shroud
Condenser Coil

Condenser Pipe

Condenser Dryer

8

P AR T DETAILS

Drain Pan Assembly

Condenser Fan Motor Assembly

3-3. Electrical Box

Drain Wicking Bar

Drain Pan

Condenser
Fan Motor

Bracket

Condenser Fan
Motor Blade

Power Relay (Comp. Relay)

Power Bushing

Drain Wicking Pads

9

P AR T DETAILS

3-4. Door

Gasket

3-5. Cooling Compartment

Freezer Duct & Refrigerator Duct (TSR-49SD, TSF-49SD, TSR-72SD, TSF-72SD Type)

Freezer Evaporator, Fan (TSF-49SD, TSF-72SD)

Gasket

Evaporator Fan
Motor Guard

Duct (A)

Duct (B)

Evaporator Fan Motor Blade

Heater Connectors &
Sensor Connectors

Evaporator Thermal Fuse

EvaporatorLamp Connector

10

P AR T DETAILS

Freezer Duct & Refrigerator Duct (TSR-23SD, TSF-23SD Type)

Freezer Evaporator, Fan (TSF-23SD)

Lamp & Fan Motor Connectors

Evaporator Fan
Motor Blade

Evaporator
Thermal

Evaporator

Evaporator Coil Heater

F-Sensor

Heater Connectors &
Sensor Connectors

Evaporator Fan
Motor Guard

Duct (A)
Duct (B)

11

4. MAIN COMPONENTS

4-1. COMPRESSOR

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Refrigerant R-134a R-404a R-134a R-404a
Voltage 115V / 60Hz 208/230
Comp. Model HBL27YE-1 SK6A1C-H2Y AEA2411ZXA AJA2425ZXA AKA4476YXA CAJ2446Z
Part code 3952127G10 3020014540 30200L0100 30200L0200 30200A4700 30206Q3600
Strating type CSR RSIR CSIR CSIR CSIR CSR

4-4. CAPACITOR

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz 220V/60Hz
Running 230V/10uF x x 370V/15uF x 440V/15µF
Part code 400EL15130 Comp.Assembly
Starting 200V/100uF x

165V/270~324uF 330V/161~193uF

378~445MFD 260V/88µF

Part code 401RD35050 Comp.Assembly

4-3. CONDENSER DRYER

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Refrigerant R-134a R-404a R-134a R-404a
Spec. XH-9(50g)
Part code 30268L0300 30268L0400 30268Q0100 30268Q0210

4-2. COMPRESSOR RELAY

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz 220V/60Hz
Relay Model 783RHBZZ-52 4TM811XHB-53 8300MRTL13 8300CRAN04 8300MRAM53 3ARR3-3A3A

12

MAIN COMPONENTS

4-5. EVA FAN MOTOR

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz
Motor Model IS4420DWSN-2A
Part code 3963328120

4-6. CONDENSOR FAN MOTOR

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz 220V/60Hz
Motor Model IS4420DWSG-1 IS4420DWSQ-1
Part code 3963220410 3963322020

4-8. LAMP BULB

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 120V / 60Hz
Spec. 25W
Part code 30236L0100

4-9. TRANSFORMER

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz
Spec. DWS-115U
Part code 30284L0100

4-10. MAIN PCB

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz
Part code 30243L0310 30243L0200 30243L0300 30243L0310 30243Q0300
Micom code 1RF1151 1FF1153 2FF1153 1RF1151 3FF1151

4-7. EVA DEFROST HEATER

Model TSR-23SD TSR-49SD TSF-23SD TSF-49SD TSR-72SD TSF-72SD
Voltage 115V / 60Hz
Spec. x 445W 600W x 900W
Part code x 30228L0802 30228L0700 x 30228Q0600

* Last digit of micom code represents micom version.

It may be changed without notice.

21

6. PART-LIST OF SOLID DOOR MODEL

Caster

CASTER 30265L0200 TP5040-22-HDP
CASTER BRAKE 30265L0100 TP5040-22-HDP-TLB

Compressor

COMPRESSOR RUN CAPACITOR 400EL15130 230V/10µF
COMPRESSOR START CAPACITOR 401RD35050 200V/100µF
COMPRESSOR 3952127G10 HBL27YE-1
COMPRESSOR 3020014540 SK6A1C-H2Y
COMPRESSOR 30200L0100 AEA2411ZXA
COMPRESSOR 30200L0200 AJA2425ZXA
COMPRESSOR 30200A4700 AKA4476YXA
COMPRESSOR 30206Q3600 CAJ2446Z
COMPRESSOR POWER CORD (RELAY HARNESS)

30200L3400 INCLUDED PTC, OL

COMPRESSOR POWER CORD (RELAY HARNESS)

30227Q1400

COMPRESSOR POWER CORD (RELAY HARNESS)

30227L0502

COMPRESSOR POWER CORD (RELAY HARNESS)

30227L0602

COMPRESSOR POWER CORD (RELAY HARNESS)

30227L2800

POWER RELAY (COMP. RELAY) 8536490000

G7L-1A-TUB(OMRON)
ELECTRICAL BOX HARNESS 30227L1711
ELECTRICAL BOX HARNESS 30227L0802
ELECTRICAL BOX HARNESS 30227Q1100
MAIN POWER CORD 30213A1010 125V, 15A
MAIN POWER CORD 30213Q0201 115V, 30A

Condenser

CONDENSER COIL 30200L4001
CONDENSER COIL 30200L4201
CONDENSER COIL 30200L4101
CONDENSER COIL 30200L4302
CONDENSER COIL 30200Q3500
CONDENSER COIL SHROUD 30214L4500
CONDENSER COIL SHROUD 30214L4600
CONDENSER COIL SHROUD 30214Q2800
CAPILLARY TUBE 30244Q0300 C1220T L=950 IDø1.2
CAPILLARY TUBE 30244L1302 C1220T L950 IDø1.2
CAPILLARY TUBE 30244Q0400 C1220T L3378 IDø
CAPILLARY TUBE 30244L1402 C1220T L4425 IDø2.0

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Part name Code Material Description

Model

R-23S R-49S F-23S F-49S R-72S F-72S