Turbo Air TPR-67SD Service Manual

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Commercial
Refrigerator
Service Manual
Pizza Prep Table
Model : TPR-44SD
TPR-67SD TPR-93SD
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TABLE OF CONTENTS
REFRIGERATION COMPARTMENT PARTS
1. EXPLODED VIEW
1-1. TPR-44SD EXPLODED VIEW
1-2. TPR-67SD EXPLODED VIEW
1-3. TPR-93SD EXPLODED VIEW
2. WIRING DIAGRAMS
2-1. TPR-44SD
2-2. TPR-67SD / 93SD
3. MAIN COMPONENTS
4. TEMPERATURE CONTROL INSTRUCTION
5. PARTS LIST
6. REPLACEMENT OF MAIN COMPONENTS
6-1. REPLACING DOOR 6-2.
6-3. COMPRESSOR COMPARTMENT PARTS
6-4. REPLACING THE EVAPORATOR & EVAPORATOR FAN MOTOR
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1. EXPLODED VIEW
Y
18
1712
2
1-1. TPR-44SD EXPLODED VIEW
14
13
12
11
10
9
6
15
16
17
18
24
24
23
23
22
21
19
20
25
25
26
26
5
8
4
7
3
2
1
28
28
29
29
30
30
27
27
◎ Part Name
UNIT FRONT COVER
11121
UNIT SIDE COVER
21222
A/S COVER ASSEMBLY
31323
EVA TOP COVER
4 14 24 SHELF
AIR GUIDE (R)
5 15 25 BOTTOM HINGE(L)
AIR GUIDE (L)
6 16 26 TOP HINGE(L)
EVA FAN MOTOR ASSEMBL
7 17 27 DOOR ASSEMBLY (L)
THERMOSTAT PANEL
8 18 28 HARD CORE DRYER 9 19 29 COMPRSSOR
COOLING MOTOR COVER
10 20 30 CONDENSER
1-2. TPR-67SD EXPLODED VIEW
BOARD KITCHEN BRACKET COUNTER TOP ASSEMBLY HOOD LID HINGE (R) HOOD LID ASSEMBLY (B) HOOD LID HINGE (L) PAN DUCT COVER PAN DUCT AIR DUCT PANEL MECH COVEREVAP FRONT DUCT PANEL EVAPORATOR
SHELLF STANDARD CABINET ASSEMBLY CASTER
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14
E
26
31
13
12
11
9
8
6
19
18
15
20
16
17
25
24
23
26
27
28
21
22
10
29
30
31
32
32
33
33
5
7
4
3
2
1
◎ Part Name
UNIT FRONT COVER HOOD LID ASSEMBLY (S)
11325
UNIT SIDE COVER HOOD LID ASSEMBLY (B)
21426
A/S COVER ASSEMBLY
31527
EVAPORATOR TOP COVER COUNTER TOP ASSEMBLY
41628
AIR GUIDE (R)
51729
AIR GUIDE (L) PAN DUCT COVER
61830
EVAPORATOR MOTOR ASS
71931
EVAPORATOR FRONT DUCT AIR DUCT PANEL
82032
THERMOSTAT PANEL MECH COVER
92133
COOLING MOTOR COVER EVAPORATOR ASSEMBLY
10 22
HOOD LID HINGE (R)
11 23
HOOD LID HINGE (M)
12 24
1-3. TPR-93SD EXPLODED VIEW
HOOD LID HINGE (L)
BOARD KITCHEN BRACKET
PAN DUCT
SHELF STANDARD CASTER
SHELF CABINET ASSENBLY TOP HINGE (L) DOOR ASSEMBLY (L) BOTTOM HINGE (L) DOOR ASSEMBLY (R) HARD CORE DRYER COMPRESSOR CONDENSER
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13
E
12
11
10
9
6
21
14
15
16
17
18
19
20
25
24
26
27
27
28
28
23
22
29
30
31
31
32
32
33
33
8
7
36
36
34
34
35
35
5
4
3
2
1
◎ Part Name
UNIT FRONT COVER HOOD LID HINGE (M) TOP HINGE (L)
11427
UNIT SIDE COVER HOOD LID HINGE (L)
21528
A/S COVER ASSEMBLY COUNTER TOP ASSEMBLY
3 16 29 TOP HINGE (R)
EVAPORATOR TOP COVER BOARD KITCHEN BRACKET
4 17 30 BOTTOM HINGE (R)
AIR GUIDE (R)
5 18 31 DOOR ASSEMBLY (L)
AIR GUIDE (L)
6 19 32 DOOR ASSEMBLY (M)
EVAPORATOR MOTOR ASS
7 20 33 DOOR ASSEMBLY (R)
THERMOSTAT PANEL MECH COVER
8 21 34 HARD CORE DRYER
EVAPORATOR FRONT DUCT EVAPORATOR ASSEMBLY
9 22 35 COMPRESSOR
COOLING MOTOR COVER SHELF STANDARD
10 23 36 CONDENSER
HOOD LID HINGE (R) CABINET ASSEMBLY
11 24
HOOD LID ASSEMBLY (B) SHELF
12 25
HOOD LID ASSEMBLY (S) CASTER
13 26
PAN DUCT COVER PAN DUCT AIR DUCT PANEL
BOTTOM HINGE (L)
2. WIRING DIAGRAMS
2-1. TPR-44SD
Page 6
2-2. TPR-67/93SD
3.MAIN COMPONENTS
1.COMPRESSOR
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MODEL PART NAME TPR-44SD TPR-67SD TPR-93SD
HBL-27YE-1 M369700100 1/4HP
PART NO. HORSE CAPACITY INPUT MAKER
1/2HP
2.COMPRESSOR RELAY ,OVERLOAD
MODEL TPR-44SD GSR SO68 E03 03 783RHBZZ-52 TPR-67SD TPR-93SD
RELAY OVERLOAD
3ARR12
3ARR1212KP*483 MST16AHN
MST16AGZ-3240D5AP
3.COMPRESSOR CAPACITOR
STARTING PART NO. RUNNING PART NO.MODEL TPR-44SD TPR-67SD TPR-93SD
200V/100uF ~ 160V/315uF ~ 160V/315uF ~ 230V/10uF ~
~~ ~~
4.CONDENSER FAN MOTOR
MODEL TPR-44SD TPR-67SD TPR-93SD
PART NAME PART NO. POLE
IS-
4420DWSG
-1
G8F6600100
4P
TYPE OF
~ CSR 110-115V 60Hz ~CAE4456Y M729700100 1/2HP ~G2F5700100CAE2420Z
INPUT BLADETYPE
CSIR CSIR 115V 60Hz
MAKER
DAEWOO TECUMSHE TECUMSHE
MAKER
~ ~ ~
SHADED
POLE
INDUCTION
115V 60Hz
AL 4115V 60Hz
DAEWOO TECUMSHE TECUMSHE
NOTE
~
~
~
NOTE
~
~
~
MAKER
SUNGSHIN
5.EVAPORATOR FAN MOTOR
MODEL PART NAME PART NO. POLE INPUT TYPE
TPR-44SD TPR-67SD TPR-93SD
IS-
4420DWSN
-2A
3963328120
4P 115V 60Hz
SHADED
POLE
INDUCTION
6.THERMOSTAT
PART NAME PART NO. RATING
Z960300300THERMOSTAT
4.TEMPERATURE CONTROL INSTRUCTION
BLADE
(NUMBER)
AL 5 1
MAKER
RANCOK55Q-5608,16A
NO
- Temperature can be controlled by the user.
- Factory setting is at "NORMAL" Settings can be changed by Dial Knob.
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Indicates temperature level
5. PARTS LIST
Part Name
Part Code Description Remark
Model
44 67 93
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1. DOOR
CK
N
932000100
SUS304-2
K
DOOR ASSEMBLY (L) DOOR ASSEMBLY (L) DOOR ASSEMBLY (M) DOOR ASSEMBLY (R) DOOR GASKET DOOR GASKET DOOR GASKET TOP HINGE ( R ) TOP HINGE ( L ) TOP HINGE SPACER BOTTOM HINGE (U)(R) BOTTOM HINGE (U)(L) SPRING BAR
2. COUNTER TOP & HOOD
COUNTER TOP ASSEMBLY COUNTER TOP ASSEMBLY COUNTER TOP ASSEMBLY HOOD LID ASSEMBLY(S) HOOD LID ASSEMBLY(B) HOOD LID HINGE (L) HOOD LID HINGE (M) HOOD LID HINGE (R) BRA
ET BOARD KITCHE
Z440500100 Z930500100 Z930600100 Z930700100 Z443101000 Z673101100 Z933101700 M722900100 M722900200 M725000100 30229M0400 30229M0300 30251M0105 HSW-3
Z440100100 Z670100100 Z930100100 Z930900100 Z930800100 Z932900700
Z
SUS439-#4 SUS439-#4 SUS439-#4 SUS439-#4
PVC PVC
PVC SUS304,SM45C SUS304,SM45C
SUS439-2B SUS304,SM45C SUS304,SM45C
SUS304 SUS304Z932900600 SUS304Z932900500
1
11
1
11
1
22
1
12 111 123
12 111 123
1
1
1
12 111 111
12 111
B
222
3. COMPRESSOR COMPARTMENT
COMPRESSOR COMPRESSOR M729700100 COMPRESSOR POWER CORD DRAIN PAN CONDENSER MOTOR BRAC CONDENSER FAN BLADE CONDENSER FAN MOTOR CONDENSER
M369700100
G2F5700100 M721300198 30211A0203
302060224 P8F2700300 G8F6600100 Z934500100
Part Name Part Code Description
4. REFRIGERATION COMPARTMENT
HBL27YE-1
CAE4456Y CAE2420Z
KKP-30(9.85FT)
P.P
GI
AL
IS-4420DWSG-1
1
1
1 111 111 111 111 111 111
Model
44 67 93
Remark
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EVAPORATOR
T
O
EVAPORATOR EVAP FAN MOTOR 3963328120 IS4420DWSN-2A EVAP FAN MOTOR BRACKE DRAIN PAN GUIDE(R) Z932101200 GI DRAIN PAN GUIDE(L) Z932101100 GI PAN DUCT Z441700102 SUS439-2B PAN DUCT Z671700102 SUS439-2B PAN DUCT Z931700102 SUS439-2B PAN DUCT COVER Z441700200 AL PAN DUCT COVER Z671700200 AL PAN DUCT COVER Z931700200 AL SHELF Z442600100 SHELF Z932600200 SHELF Z932600300 FIXTURE SHELF CLIP SHELF STANDARD Z932700500 SUS304-2B A/S COVER ASSEMBLY Z939000100 MULLION FRAME Z932200100 ABS MULLION BACK FRAME Z930200100 SUS304-2B MULLION FRAME INSULATI THERMOMETER M728300200 S3511-91(MILJOCO) UNIT SIDE COVER Z931101303 UNIT FRONT COVER Z931400500 SUS439-#4
CASTER G8F6500200 P.P MID COVER HEATER Z935300300
Z444400100 Z934400101
Z932101000
30220L0903
M723300100 EPS
G8F3200501COOLING MOTOR COVER G8F6500100 P.PCASTER
Z935300100MULLION HEATER
SUS304-2B
PA-66
SUS439-#4
ABS
1
1
1
111 111 111 111 1
1
1 1
1
1 2
44
2 81624 4816 111
12 12
12 111 111 111 111 223 223 111
12
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6. REPLACEMENT OF MAIN COMPONENTS
6-1. REPLACING DOOR
A. Unscrew the top hinge B. Lift the door
6-2. REFRIGERATION COMPARTMENT PARTS
A.Disassemble the a/s cover assembly B.Disassemble the evaporator front duct panel
C.Remove the themostat&sensor
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E.Remove the evaporator coil
D.Disassemble the evaprator fan motor
6-3. COMPRESSOR COMPARTMENT PARTS
A.Disassemble the rear grill B.Disassemble the cable tie
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C.Remove the unit front cover D.Disassemble the condesing unit
E.Disassemble the condenser fan motor
6-4. REPLACING THE EVAPORATOR & EVAPORATOR FAN MOTOR
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A.Unscrews the screws located on left and right side of the evap front duct panel
B.And then,you can replace fan motor,evaporator coil and thermo sensor
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