Turbo Air TCBE-96SDR, TCBE-82SDR, TCBE-52SDR User Manual

1250 Victoria street Carson, CA 90746
U.S.A. & Canada Toll Free 1-800-627-0032
Fox Service 1-800-381-7770
TEL: 310-900-1000
FAX: 310-900-1077
www.turboairinc.com
Service Manual
Chef Base Equipment Model No.: TCBE-52SDR
TCBE-82SDR TCBE-96SDR
TABLE OF CONTENTS
1. FEATURE CHART
1-1.PLAN VIEW/SIDE VIEW/FRONTVIEW(TCBE-52SDR) 1-2.PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-82SDR) 1-3.PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-96SDR)
2. WIRING DIAGRAMS
2-1.TCBE-52SDR 2-2.TCBE-82SDR 2-3.TCBE-96SDR
3. PART DETAIL
3-1.COMPRESSOR COMPARTMENT
3-2.DOOR 3-3.DRAWER 3-4.REFRIGERATION COMPARTMENT
4. MAIN COMPONENTS
5. TEMPERATURE CONTROL INSTRUCTION
5-1.HOW TO USE THE TEMPERATURE CONTROL
5-2.FUNCTION TABLE
6. PARTS LIST
7. REPLACEMENT OF MAIN COMPONENTS
7-1.REPLACE DRAWER
7-2.REFRIGERATION COMPARTMENT PARTS
7-3.COMPRESSOR COMPARTMENT PARTS
7-4.REPLACING THE DISPLAY ASSEMBLY
7-5.REPLACING THE CABINET HEATER
7-6.REPLACING THE MULLION COVER
7-7.REPLACE THE PANS
1.FEATURE CHART
1-1. PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-52SDR)
PLAN VIEW
1 CABINET ASSEMBLY 2 UNIT BACK COVER 3 SUCTION PIPE 4 UNIT SIDE COVER 5 COMPRESSOR 6 CONDENSER ASSEMBLY 7 DRAWER ASSEMBLY 8 DRAWER GUIDE 9 PAN
10 EVAPORATOR FAN MOT
11 EVAPORATOR ASSEMBLY
SIDE VIEW 12 DRAIN GUIDE
13 CASTER 14 LINER ASSEMBLY 15 DRAIN PAN BRACKET 16 COUNTERTOP ASSEMBLY 17 EVAPORATOR FAN MOTOR
DUCT 18 DISPLAY ASSEMBLY 19 UNIT FRONT COVER
20 DRAIN PAN
FRONT VIEW 21 MULLION COVER
22 MULLION BACK FRAME 23 DOOR HANDLE 24 DOOR ASSEMBLY
25 CASTER(with Brake)
1-2. PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-82SDR)
PLAN VIEW
1 CABINET ASSEMBLY 2 UNIT BACK COVER 3 SUCTION PIPE 4 UNIT SIDE COVER 5 COMPRESSOR 6 CONDENSER ASSEMBLY 7 DRAWER ASSEMBLY 8 DRAWER GUIDE
9 PAN 10 EVAPORATOR FAN MOTOR 11 EVAPORATOR ASSEMBLY
SIDE VIEW 12 DRAIN GUIDE
13 CASTER 14 LINER ASSEMBLY 15 DRAIN PAN BRACKET 16 COUNTERTOP ASSEMBLY 17 EVAPORATOR FAN MOTOR
DUCT 18 DISPLAY ASSEMBLY 19 UNIT FRONT COVER
20 DRAIN PAN
FRONT VIEW 21 MULLION COVER
22 MULLION BACK FRAME 23 DOOR HANDLE 24 DOOR ASSEMBLY
FEATURE CHART
25 CASTER(with Brake)
FEATURE CHART
1-3. PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-96SDR)
PLAN VIEW
1 CABINET ASSEMBLY 2 UNIT BACK COVER 3 SUCTION PIPE 4 UNIT SIDE COVER 5 COMPRESSOR 6 CONDENSER ASSEMBLY 7 DRAWER ASSEMBLY 8 DRAWER GUIDE
9 PAN 10 EVAPORATOR FAN MOTOR 11 EVAPORATOR ASSEMBLY
SIDE VIEW 12 DRAIN GUIDE
13 CASTER 14 LINER ASSEMBLY 15 DRAIN PAN BRACKET 16 COUNTERTOP ASSEMBLY 17 EVAPORATOR FAN MOTOR
DUCT 18 DISPLAY ASSEMBLY 19 UNIT FRONT COVER
20 DRAIN PAN
FRONT VIEW 21 MULLION COVER
22 MULLION BACK FRAME 23 DOOR HANDLE 24 DOOR ASSEMBLY
25 CASTER(with Brake)
2.WIRING DIAGRAMS
2-1.TCBE-52SDR
WIRING DIGRAM
2-1.TCBE-82/96SDR
WIRING DIGRAM
3.PART DETAIL
3-1. COMPRESSOR COMPARTMENT
CONDENSING UNIT ASSEMBLY TCBE-52SDR
CONDENSING UNIT ASSEMBLY TCBE-82SDR/TCBE-96SDR
PART DETAILS
CONDENSER FAN MOTOR ASSEMBLY CONDENSER FAN MOTOR ASSEMBLY
TCBE-52SDR TCBE-82SDR/TCBE-96SDR
PART DETAILS
3-2. DOOR
DOOR GASKET
3-3. DRAWER
3-4. REFRIGERATION COMPARTMENT
EVA FAN DUCT
EVAPORATOR COIL
PART DETAILS
EVAPORATOR FAN MOTOR (TCBE-52SDR)
THERMOSTATE
4.MAIN COMPONENTS
1.COMPRESSOR
MODEL PART NAME PART NO.
TCBE-52SDR HBL27YE-1 M369700100 1/4HP ~ CSR ~ DAEWOO TCBE-82SDR SK1A1C-L2W M609700100 1/3HP ~ CSR ~ SAMSUNG TCBE-96SDR SK1A1C-L2W M609700100 1/3HP ~ CSR ~ SAMSUNG
2.COMPRESSOR RELAY,OVERLOAD
MODEL RELAY PART NO. OVER LOAD PART NO MAKER NOTE
TCBE-52SDR GSR SO68 BO8 08 ~ 4TM795TFBZZ-52 ~ DAEWOO ~
TCBE-82SDR J531Q34E220M3503 ~ 4TM795TFBZZ-53 ~ SAMSUNG ~
TCBE-96SDR J531Q34E220M3503 ~ 4TM795TFBZZ-53 ~ SAMSUNG ~
3.COMPRESSOR CAPACITOR
MODEL STARTING PART NO. RUNING PART NO. MAKER NOTE
TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
200V/100μF 125V/125μF 125V/125μF
4.CONDENSER FAN MOTOR
MODEL PART NAME PART NO. POLE INPUT TYPE
TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
IS-4420DWSN-2A 3963328120 4P 47W
5.EVAPORATOR FAN MOTOR
MODEL PART NAME PART NO. POLE INPUT TYPE
TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
IS-4420DWSN-2A 3963328120 4P 47W
HORSE TYPE OF
POWER
~
~
~
230V/10μF 250V/12μF 250V/12μF
CAPACITY
Shaded Pole
Shaded Pole
MOTOR
~ ~ ~
~ ~ ~
~ ~ ~
Induction
Induction
INPUT MAKER
BLADE
(NUMBER)
AL5 SUNGSHIN
BLADE
(NUMBER)
AL5 SUNGSHIN
MAKER
MAKER
6.SWITCH
PART NAME PART NO. RATING MAKER NOTE
POWER SWITCH(ROCKER SWITCH) 30281Q0100 125V/15A SKT THERMOSTATE K55-Q5608
5.TEMPERATURE CONTROL INSTRUCTION
5-1.HOW TO USE THE TEMPERATURE CONTROL
TEMPERATURE CONTROL
(TCBE-52SDR/TCBE-82SDR/TCBE-96SDR)
5-2.FUNCTION TABLE
Function Controlled
Part
Temperature
Control
(K55-Q5607)
Model:TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
Compressor
Evap. Fan Motor
Cond. Fan Motor
Description
1The temperature can be changed by turning the dial knob 2Compressor is automatically turned on and off by thermostat
Cut in and out temperature chart.
No Cool Normal
Cut in Cut out
40.1±2.7 40.1±2.7 40.1±2.7
21.2 17.1
cold
6.PARTS LIST FOR CHEF BASE EQUIPMENT
Model
Cabinet
Part name Part code Description
TCBE- TCBE- TCBE-
82SDR 96SDR
52SDR
Maker
CABINET ASSEMBLY C520000100 STS430-#4 1
CABINET ASSEMBLY C820000100 STS430-#4 1
CABINET ASSEMBLY C960000100 STS430-#4 1
CASTOR M726500200 WITH BRAKE(5inch) 2 2 2
CASTOR M726500100 5inch 2 2 2
Drawer
DRAWER ASSEMBLY C520000200 STS304-2B/0.059"(Thickness) 2 2 4
DRAWER ASSEMBLY(S) C960000200 STS304-2B/0.059"(Thickness) 2
DOOR ASSEMBLY C960000300 STS304-#4 2 2 4
DOOR ASSEMBLY(S) C820000200 STS304-#4 2
DOOR GASKET C962300100 PVC-S1000 2 2 4
DOOR GASKET(S) C822300100 PVC-S1000 2
ROLLER ASSEMBLY
ROLLER SCREW
ROLLER NUT STS304/M6 16 32 32
C966500100
C960100100
STS304 16 32 32
STS316 16 32 32
Same as mega top
Same as mega top
ROLLER CUSHION
Compressor compartment
CONDENSER ASSEMBLY
CONDENSER ASSEMBLY
COMPRESSOR BASE C960300200
COMPRESSOR BASE C520300200
COMPRESSOR M369700100 HBL27YE-1 1
COMPRESSOR M609700100 SK6A1C-H2Y 1 1
POWER CORD 30232M0210 PVC 1 1 1
DRYER ASSEMBLY M726800100
CONDENSER FAN MOTOR 3966328120 IS-4420DWSV-2A 1 1 1
CONDENSER FAN BLADE M729800100 Alφ175 1 1 1
UNIT FRONT COVER C962400100 STS304-2B/0.024"(Thickness) 1 1 1
C961500100
C965900101
C525900101
STS304 16 32 32
CU 1 1
CU 1
GL,T2
GL,T2
1 1
1
Same as mega top
Same as mega top
Same as mega top
Same as mega top
Same as mega top
Same as mega top
PARTS LIST FOR CHEF BASE EQUIPMENT
Model
Part name Part code Description
TCBE- TCBE- TCBE-
52SDR 82SDR 96SDR
maker
SUCTION PIPE
SUCTION PIPE
CAPILLARY TUBE
CAPILLARY TUBE
CONNECT PIPE
COMPRESSOR AND
CONDENSER
CONNECT PIPE
COMPRESSOR AND
CONDENSER
CONNECT PIPE
COMPRESSOR AND
DRYER
CONNECT PIPE
COMPRESSOR AND
C524400200
C964400400
C524400200
C964400400
CU 1
CU 1 1
CU 1
CU 1 1
C964400600 CU 1
C964400500 CU 1 1
C964400200 CU 1
C964401200 CU 1 1
DRYER
COMPRESSOR HARNESS
PVC 1 1 1
ASSEMBLY
HARNESS RELAY
THERMOSTAT DISPLAY AS
C962700200
C968200100
18AWG/PVC 1 1 1
SF-100T 1 1 1
Refrigeration compartment
CABINET HEATER
CABINET HEATER
CABINET HEATER
MULLION HEATER(A)
MULLION HEATER(B)
MULLION HEATER(C)
C522800100
C822800200
C962800300
C962800100
C822800100
C962800200
PVC 1
PVC 1
PVC 1
PVC 1 1
PVC 1
PVC 1 1 2
MULLION PAD(A) C964100100 EPS/0.016g/cm
MULLION PAD(B) C824100100 EPS/0.016g/cm
3
1 1
3
1
PARTS LIST FOR CHEF BASE EQUIPMENT
Part name Part code Description
Model
TCBE- TCBE- TCBE-
82SDR 96SDR
52SDR
Maker
MULLION COVER(C) C961400200 STS430-#4/0.024"(Thickness) 1 1 2
EVAPORATOR FAN MOTOR 3966328120 IS-4420DWSV-2A 1 2 2
EVAPORATOR FAN BLADE M729800100 Alφ175 1 2 2
EVAPORATOR FAN MOTOR
C961800100 GL/T2 1 2 2
BRACKET
EVAPORATOR FAN DUCT(L) C526900400 STS304-2B/0.024"(Thickness) 1 1 1
EVAPORATOR FAN DUCT(R) C966900500 STS304-2B/0.024"(Thickness) 1 1
EVAPORATOR DUCT INNER C966900800 STS304-2B/0.024"(Thickness)
COVER(L)
EVAPORATOR DUCT INNER C966900700 STS304-2B/0.024"(Thickness)
COVER(R)
EVAPORATOR DUCT(L) C526900600 STS304-2B/0.024"(Thickness) 1 1 1
EVAPORATOR DUCT(R) C966900600 STS304-2B/0.024"(Thickness) 1 1
EVAPORATOR ASSEMBLY C527000100 CU 1 2 2
EVAPORATOR DRAIN GUIDE C527500100 STS304-2B/0.024"(Thickness) 1
Same as mega top
EVAPORATOR DRAIN GUIDE C827500100 STS304-2B/0.024"(Thickness) 1
EVAPORATOR DRAIN GUIDE C967500100 STS304-2B/0.024"(Thickness) 1
THERMOSTAT K55-Q5608 1 1 1
THERMOSTAT COVER C968300100 STS304-2B/0.024"(Thickness) 1 1 1
HARNESS MOTOR C522700300
HARNESS MOTOR C822700300
HARNESS MOTOR C962700300
HARNESS MULLION
HARNESS MULLION
DRAWER GUIDE(SB)(L) C968601300 STS304-2B/0.079"(Thickness) 2 4 4
DRAWER GUIDE(SB)(R) C968601400 STS304-2B/0.079"(Thickness) 2 4 4
Counter top assembly
COUNTER TOP ASSEMBLY C520000300 STS304-2B/0.059"(Thickness) 1
COUNTER TOP ASSEMBLY C820000300 STS304-2B/0.059"(Thickness) 1
COUNTER TOP ASSEMBLY C960000400 STS304-2B/0.059"(Thickness) 1
C522700400
C822700400
PVC 1
PVC 1
PVC 1
PVC 1
PVC 1
7.REPLACEMENT OF MAIN COMPONENTS
7-1.REPLACING DRAWER A. Pull out the drawer
B. Lift the drawer
C. Take out the draw guide
REPLACEMENT OF MAIN COMPONENTS
7-2.REFRIGERATION COMPARTMENT PARTS
A. Disassemble the temperature control cover
B. Disassemble the eva fan duct
C. Take out the eva fan duct
REPLACEMENT OF MAIN COMPONENTS
D. Disassemble the eva duct
E. Replace the thermostat &sensor
F. Remove the evaporator coil
REPLACEMENT OF MAIN COMPONENTS
G. Disassemble the evaporator fan motor
REPLACEMENT OF MAIN COMPONENTS
7-3.COMPRESSOR COMPARTMENT PARTS
A. Disassemble the unit front cover
B. Disconnect the connectors
C. Disassemble the condensing unit
REPLACEMENT OF MAIN COMPONENTS
D. Disconnect the connectors
E. Disassemble the condenser fan motor
REPLACEMENT OF MAIN COMPONENTS
7-4. Replacing the display assembly
A. Disassemble the display fixture
B. Take out the display
REPLACEMENT OF MAIN COMPONENTS
7-5. Replacing the cabinet heater
A. Disassemble the line frame cover
B. Disassemble the cabinet heater
REPLACEMENT OF MAIN COMPONENTS
7-6. Replacing the mullion heater
A. Disassemble the mullion cover
B. Disassemble the mullion heater
C. Disassemble the connectors
REPLACEMENT OF MAIN COMPONENTS
7-7. REPLACING THE PANS
Loading...