Turbines, Inc. CDS1000 Installation And Operation Manual
Model CDS1000
Installation and Operation
Also covers the CDS1000-B
PO Box 933, 15935 US Hwy 283 N.
Altus, OK 73522-0933
Seneca: 864-882-4544
http://turbinesincorporated.com
Manual part number 900484
Revision E
Copyright 2013-2016 Turbines Inc. All rights reserved.
Information contained herein is subject to change at any time without prior notice.
Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
Notice
Proprietary Notice
The information contained in this publication is derived in part from proprietary data and trade
secrets. This information has been prepared for the expressed purpose of assisting operating and
maintenance personnel in the efficient use of the instrument described herein. Publication of this
information does not convey any rights to use or reproduce it or to use for any purpose other than
in connection with the installation, operation, and maintenance of the equipment described
herein.
Copyright 2014
Printed in the USA. All Rights Reserved.
SAFETY INSTRUCTIONS
The following instructions must be observed.
Every effort has been made to design and manufacture this instrument to be safe for its
intended use. A hazardous situation may occur if this instrument is not used for its intended
purpose or is used incorrectly. Please note operating instructions provided in this manual.
The instrument must be installed, operated, and maintained by personnel who have been
properly trained. Personnel must read and understand this manual prior to installation and/or
operation of the instrument.
The manufacturer assumes no liability for damage caused by incorrect use of the instrument
or for modifications or changes made to the instrument.
Technical Improvements
Turbines Incorporated may modify the technical data herein without notice.
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Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
Table of Contents
Warranty ......................................................................................................................................... 4
Description ...................................................................................................................................... 5
Features: .................................................................................................................................. 5
Overview: ................................................................................................................................ 5
Theory of Operation:............................................................................................................... 5
Modes of Operation: ............................................................................................................... 6
Operating Mode ...................................................................................................................... 6
Programming Mode ................................................................................................................ 6
Prove Mode ............................................................................................................................. 6
Installation....................................................................................................................................... 7
Operation......................................................................................................................................... 8
Programming................................................................................................................................... 9
Specifications ................................................................................................................................ 13
Hardware: .............................................................................................................................. 13
Software: ............................................................................................................................... 13
Troubleshooting ............................................................................................................................ 14
Illustrations ................................................................................................................................... 15
Wiring ........................................................................................................................................... 17
Return Policy ................................................................................................................................ 18
All Returns: ........................................................................................................................... 18
Warranty Claim: .................................................................................................................... 18
Non-Warranty Repair: .......................................................................................................... 18
Expedited Orders/Repairs: .................................................................................................... 18
Wrong Product/Excess Quantity Shipped: ............................................................................ 18
Other Returns for Credit: ...................................................................................................... 18
Turbines R&D Return Information: ...................................................................................... 18
Field Calibration ........................................................................................................................... 19
Calibration Methods: ............................................................................................................ 19
Calculating new Kfactors: ..................................................................................................... 19
Programming a new Kfactor: ................................................................................................ 20
Revision History ........................................................................................................................... 21
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Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
Warranty
Turbines Inc. of Altus Oklahoma provides the following statement of warranty and is subject to
the following terms and conditions. No other warranty or guaranty express or implied shall be
operative or binding upon the company at any time, or under any circumstances.
Turbines Inc. shall warranty that the product(s) described hereunder shall be free from material
defect, shall be of the first quality, manufactured in accordance with the standards and practices
of the highest workmanship and materials, for a period not to exceed 12 months (one year)
following the date of purchase by the end user, subject to limitations as described:
Article 1: The warranty shall be limited to equipment for which the company has been fully paid.
In the event of nonpayment, the company reserves the right to void any warranties that may
otherwise apply.
Article 2: This warranty shall specifically exclude any deterioration or effects resulting from the
normal wear and tear of the equipment or components thereof.
Article 3: This warranty shall specifically exclude damage that has resulted from improper
installation of, improper maintenance of, unauthorized change or modification to, improper
operation of, and/or misuse or abuse of the subject equipment.
Article 4: At the manufacturer’s sole option, any equipment covered hereunder shall be either
repaired or replaced at the manufacturer’s expense during the term of the warranty, subject to
said equipment being shipped prepaid to the manufacturer’s place of business: Turbines R&D,
LLC, 112 Lumber Lane Suite A, Seneca, SC, USA, 29672. No equipment shall be accepted
unless first authorized in writing by the manufacturer. Non-warranty damage shall be repaired
solely at the customer’s expense.
Article 5: In no event shall the manufacturer’s liability exceed the original cost of said equipment
at the time of original purchase. The manufacturer shall, under no circumstances and/or at any
time, assume any liability for merchantability, or any damages or contingent liabilities that may
arise from the purchase or use of said equipment by any parties.
Article 6: This warranty is non-transferable and shall apply exclusively to the original end
purchaser or end user of said equipment.
Article 7:
factors, upon proper installation, use, handling, and maintenance.
The expected useful service life of said equipment shall vary dependent, among other
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Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
Description
The CDS1000 Flow Monitor is a microcontroller based rate/totalizer that is capable of
calculating the effects of changes in temperature on computed values.
Features:
- Real time graphics and display of operating parameters
- Programmable 2-10 point flow meter linearization
- Delivery total can be toggled between metered and base conditions
- Battery backup for intermittent power outages
- All features/configuration settings are field programmable with plain text menus
- Pump control based on temperature to protect pump seals
- Optional pump control based on pump discharge pressure to further protect pump seals
- Large graphical display for showing various flow parameters
- Backlight for low light display viewing
- Built-in self test system of diagnostics
- Comprehensive internal warning and error reporting system
- Pump and turbine maintenance timers
- Non-resettable “Grand” totalizer
- RS-232 and Bluetooth communications available
- Level 3 Audit trail for all sealable meteorological parameters
Overview:
When introduced to flow the turbine flowmeter generates an AC sinewave signal within the
pickup coil located directly above the turbine’s rotor. The signal of the pickup coil is
amplified, divided, corrected, and displayed by the CDS1000. The displayed total is
corrected for temperature by sensing the resistance of the RTD temperature probe. Delivery
information, consisting of 17 selectable parameters, is transmitted via Bluetooth or RS232
communications depending on which data collection device or printer is selected. This
unique integrated system provides the end user a configurable, compact total delivery system.
Theory of Operation:
The TI turbine flowmeter is a velocity measurement device that measures fluid velocity and
volume with one moving component, the rotor. The momentum of the flowing fluid engages
the low mass rotor resulting in the rotor rotating at an angular velocity that is proportional to
the fluid velocity. The rotor’s rotation generates an AC sinewave signal in the pickup coil. TI
turbine flow meters are linear devices therefore the signal output frequency is proportional to
the flowrate within the designed flow range. Another benefit of a linear turbine meter is its
Kfactor, the number of pulses generated per unit volume (gallons, pounds etc.) is consistent
over the entire flow range. The total number of pulses generated is directly related to the total
volume. The displayed total in the desired engineering unit is acquired by dividing the total
pulses by the Kfactor. Because product density is influenced by fluid temperature; volumetric
flow meters require temperature to be measured and calculated into the final summation for
the displayed total to be exact. A temperature compensation algorithm accomplishes this by
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Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
computing the fluid density for the measured temperature and adjusts the volumetric or mass
delivery total.
Simply stated, temperature compensation adds pulses to the pulse total when the detected
temperature is colder than the products reference temperature and subtracts pulses when the
product temperature is warmer than the reference temperature. The rate at which the pulses
are added or subtracted is determined by the measured temperature departure from the
products reference temperature.
Modes of Operation:
The CDS1000 program offers 3 modes, Operating, Programming, and Prove. Any mode that
can affect the calibration of the CDS1000 is password protected. The CDS1000 has a 2 tiered
password level of security, Privileged and User/Weights and Measures. The Privileged
password is maintained exclusively for Factory use and allows access to ALL menu options.
The Weights and Measures password allows access to all displayed menu options except two,
Initialization Options 5,8 Hardware test/calibrate and Loaner respectively.
Operating Mode
The Operating mode is the power up mode for the CDS1000; all others must be accessed
with a password. The Operating screen containing all delivery information is the normal
display for this mode. The Detail screen is also accessible in this mode without a password.
Programming Mode
The Programming mode and associated menu’s permit the CDS1000 to be configured to the
operating conditions of the application. When accessed, the first Display is CDS1000
Initialization Options menu containing 9 options. Options 2,3,5 and 8 are password protected.
Options 5,8 require a Privileged password and are intended for Factory use only
Prove Mode
..
The Prove mode permits convenient calibration of the trailer’s delivery system. This mode
temporarily aborts certain safeguard features and therefore is password protected. To access
this mode, depress the SETUP key while in Operating mode. The system will prompt for a
password, either User/Weights and Measures or Privileged, to be entered. If an incorrect
password is entered or the ESC key is depressed, the CDS1000 will revert to the Operating
mode. The Prove mode allows entering, changing or viewing the Kfactor. The Prove mode is
retained until the CDS1000 is either turned “Off” or no flow activity is detected for 5
minutes. The Prove mode has the following operational characteristics:
The *CDS1000* message is replaced with the PROVER message on the operating screen
A password is not required to change the Kfactor
The pump cooldown timer is disabled (pump enabled)
The Totalizer can be reset regardless of the presence of flow
“
Not a legal delivery” is displayed above the delivery totalizer and on a printed ticket
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Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
Installation
For best equipment performance, please follow these simple installation/operation/programming
instructions:
1. Ensure that you have removed all the equipment from the shipping box:
Model # Description CDS1000 CDS1000-B
CDS1000 Main Unit √ √
900037 Power Cable √
900038 Signal Cable √
900039 Temperature Cable √
900040 Mounting Bracket* √
900206 Temperature Sensor √
900058 Knobs (2)* √ √
900062 PCO Cable **
900558 Pressure Sensor **
900506 Pressure Sensor Cable **
* Part of the CDS1000
** Optional equipment
2. Install any piping that was ordered. Temperature probe coupling should be down-stream
of the turbine.
3. Mount the CDS1000 at a height and angle ensuring ease of accessibility and visibility.
a. Avoid installing under piping that defrosts often or near pumps that may spray
liquid.
b. Use at least 4¼-20 bolts with lock washers and/or lock nuts.
4. Install cables and connect to the rear panel. Do not over tighten! Connectors should be
hand tight.
a. Route cables and tie wrap excess so that no rubbing of the cables will occur.
b. Allow slack in the cables to allow the CDS1000 to rotate for easy access to the
rear panel.
5. Connect the power cable to the vehicle battery or other constant power source. It is not
recommended to connect the power to the lighting system of the truck/trailer.
a. Power connections are polarity insensitive (+ and – may be reversed).
6. Install the temperature probe:
a. If using the PCO control: downstream of the pump
b. If not using the PCO: Downstream of the turbine
c. Connect the temperature probe wire to the top of the temperature probe. Tighten
cable lock nut hand tight.
7. Install turbine meter and connect to signal cable or connect signal cable to existing meter.
Tighten cable lock nut hand tight.
8.
Press the CDS1000 power button and observe LED lights are on or flashing. The main
LCD screen will indicate run mode.
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