Tume Draco 3000, Draco 4000 User Manual

NO: 99203004 C 21.8.2017
USER MANUAL
Seed drill
Starting from serial number AF - 52387
All rights to structural changes reserved
Read the manual before opera ti ng the
machine!
Translation
Draco 3000 / Draco 4000
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EC Declaration of Conformity for the Machine
(Machine Directive 2006/42/EC, Annex II A)
Manufacturer: Tume-Agri Oy Add.: Sudenkorventie 1 FI - 14200 TURENKI
Name and address of person authorized to compile a technical file: Name: Heimo Valli Address: Sudenkorventie 1, FI-14200 Turenki Hereby declares that Seed drills TUME Draco 3000 and 4000 Serial number ___________________
• are in compliance with the applicable decrees of the Machine Directive (2006/42/EC)
and in addition declares, that
• the following standardized European directives and standards have been applied: SFS-EN ISO 12100-1:2003
Place and date: Turenki 3.2.2016
Signature:
Patrik Jungarå Managing Director
Draco 3000 / Draco 4000
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TABLE OF CONTENTS
4.1 Connecting the machine to the tractor ......................................................................... 10
4.2 Connecting hydraulics ................................................................................................. 11
4.3 Driving instructions ...................................................................................................... 11
10.1 Taking the Epec system to use.................................................................................... 22
10.2 Connecting power to Epe c .......................................................................................... 22
10.3 Epec monitor location in the cabin ............................................................................... 23
10.4 Starting the system ...................................................................................................... 23
11.1 Start menu................................................................................................................... 24
11.2 Changing the machine from sowing position to transport position ............................... 24
11.3 Changing the machine from transport position to sowing position ............................... 25
11.4 Settings menu and service window ............................................................................. 26
11.5 Sowing menu .............................................................................................................. 28
11.5.1 Area meter ha1 .................................................................................................... 30
11.5.2 Area meter ha2 .................................................................................................... 30
11.5.3 Area meter ha3 .................................................................................................... 30
11.5.4 Tramline functions ................................................................................................ 30
11.5.5 Return button to the start menu ............................................................................ 31
11.5.6 Acknowledging alarms ......................................................................................... 31
11.5.7 Ritsi marking ........................................................................................................ 32
11.5.8 Halving, left, L ...................................................................................................... 32
11.5.9 Halving, right, R .................................................................................................... 32
11.5.10 Row marker, left, L ............................................................................................ 32
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11.5.11 Row marker, right, R ......................................................................................... 32
11.5.12 Speed display / camera function ....................................................................... 33
11.5.13 Fertilizer feed amount, memory spot 1 and fertilizer calibration ......................... 34
11.5.14 Fertilizer feed amount, memory spot 2 and fertilizer calibration ......................... 34
11.5.15 Fertilizer feed amount, memory spot 3 and fertilizer calibration ......................... 34
11.5.16 Seed feeding amount, calibration and settings .................................................. 38
11.5.17 STOP button ..................................................................................................... 42
11.5.18 ½ lift .................................................................................................................. 42
11.5.19 Pole lift of a row marker .................................................................................... 43
11.5.20 Hopper monitor icons ........................................................................................ 43
11.5.21 Axle monitor icons ............................................................................................ 43
11.5.22 Coulters up / down icon .................................................................................... 43
11.6 Automatic sowing depth control Autolevel ................................................................... 44
13.1 Row markers ............................................................................................................... 46
13.2 Hydraulic front harrow ................................................................................................. 47
13.3 Roller controller ........................................................................................................... 47
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1. TO THE MACHINE OPERATOR AND THOSE IN CHARGE OF THE MACHINERY
We wish you the best of success with your TUME seed and fertilizer drill. This manual provides correct instructions for the use, adjustments, maintenance and storage of Tume Draco machines. If you follow the instructions in this manual, your machine will serve you impeccably and for a long time to come.
It is very important to become acquainted with these instructions well before the start of the machine's operating season. Keep the manual in safe place and easily accessible. The spare part number of the User Manual is marked in the cover. Make a note of this number so you can order a new similar manual if required.
Both the manufacturer, Tume-Agri OY, and any authorized dealer, are happy to assist you with any questions related to the use and maintenance of the machine.
Remarks regarding the Operating Instructions
Because this publication is distributed in an international sales network, the machinery show n i n the illustrations (as well as the standard equipment and accessories) can vary in different countries. In different countries the statutory and otherwise important covers have been opened or removed in some illustrations, in order to present a clearer view of the object. It is not permitted to use the machine without covers. For your own safety, make sure that all covers are in good condition or installed in place before commencing operations.
In this manual, the terms "left" and "right" in relation to the machine refer to the machine sides seen from behind towards the direction of travel.
Tume-Agri Oy continuously develops its products and reserves a right to make changes and improvements without advance notification and without commitment to carry out changes retrospectively to already sold products.
2. GENERAL SAFETY INSTRUCTIONS
All persons using, maintaining or otherwise handling the TUME seed and fertilizer drill must become carefully acquainted with this user manual before the machine is used, maintained or repaired. Follow the instructions in the manual!
Leave the demanding repairs to an authorized known repa ir shop. Use only original Tume spare parts and do not m ake alterati ons to the machine's s tructure without th e
manufacturer's permission. Working or staying under an unsupported machine relying on hydraulics is strictly prohibited. Lower
the machine and lock the row markers up mechanically, if you have to leave the machine unattended.
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Staying on the machine or on the step level when the machine is in motion is prohibited. The driver must ensure that nobody is near the machine when the machine is in motion, or during hydraulic operations, such as raising and lowering the machine's row markers.
Before you reverse the machine, ensure there ar e no people, such as children, behind the machine. Changing the machine from transport position to working position and vice versa requires 15m
protective area becaus e of a great risk of crushing. Follow closely the sections 11.2 and 11.3 of the user manual, so that all accidents can be avo ided .
The machine's lubricat ion, adjustment or cleaning is forbidden when the machine is moving. Turn off the tractor engine and turn on the handbrake during maintenance work. Make sure that no outsiders have an access to the tractor's or the machi ne's controls when you maintain or repair the machine!
When working with the machine all covers must be kept mounted in their respective locations. Ensure the correct connection of drive unit, hy draulic hoses and e lectrical wiring to the tr actor and the
work machine. Hos es an d wires must be placed in such a way that t he y ar e n ot likel y t o b e d am aged when the machine is in normal use.
Damaged hydraulic hoses and connectors must be replaced immediately. Tractor hydraulic valves and connections must be leak-free and in good condition. Transportation position of the machine is dependent on these.
Hydraulic row markers may rise or lower very quickly, especially if the hydraulic throttle valve is open too much and tractor's hydraulic flow is high. Use extreme caution when trying out lifting and lowering the row markers for the first time. Make sure that nobody is under a row marker or its trajectory when lifted up with hydraulics.
Row markers must be locked mecha nical ly in the uppe r p ositi on befor e the mac hine is transpor ted on the road or when the machine is parked and the machine's driver is not present.
Make sure that at lea st 20 per cent of the tractor's weight is left on the front axle of the tractor under all circumstances. If necessary, use additional weights.
The maximum sped in good conditions is 30 km/h. Extre m e caution and reduced speed must be used on uneven surfaces. Transfers should be preferably made when containers are empty. Transporting a load on the machine is forbidden. In order to keep tires from breaking, avoid driving over rocks and other obstacles.
Always use caution when moving on top of the machine for cleaning or maintenance work purposes, or filling the tanks.
When you uncouple the machine from the tractor, make sure that the machine has been carefully parked. When required, the machine's rolli ng downhill must be prevented mechanically . Coulters must be lowered to the ground and row markers must be mechanically locked into the transport position. Inlet hoses attached to the tractor must not be pressurized. Drawbar must be supported using the machine's standing support system.
When heated, machine's painted surfaces can e mit gases harmful to health. Take care of efficient ventilation in your workspace for example during welding operations. If required, remove the paint by sanding.
Use only manufacturer-approved accessor ies and equipment. The party carrying out alter ations which does not follow manufacturer's instructions is responsible for the alte rations and their consequences.
The Seed Drill does not cause any substantial increase in the noise level at the driver's cabin. Possible hearing protection required depends on the tractor's noise level.
When handling heavy and sharp component s (such as drawbar and coulter parts) t he use of safety footwear is recommended.
Keep your machine up to date also on the required road equipment, in case the machine has to be transported on public roads. Regulatory changes are often made.
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Please also note the foll ow ing rega rding the Epec seeding electroni c s
Study carefully the Epec seeding electronics in this manual before you start using the machine. Make sure that all users of Draco seed drill or others who deal with the machine familiarize themselves
with the instruction booklet and the system so well that safety risks are minimized. Do not allow outsiders to deal with the Epec system. Take special care that outsiders or those travelling
in the tractor's cabin do not touch the control unit inside the cabin when you yourself are within the machine's danger zone.
Special caution must be taken when starting to use the system. Practice its use in a place where you don't endanger your safety or that of others'. Ensure enough free space for row markers' movements, for example.
When practicing, go through all machine's functions. Practice especially making smooth adjustments during the drive.
The system controls varied amounts of hydraulic functions. Never go under a machine lifted and supported by hydraulics, or under markers etc. If you must go under such a structure, it must be first supported reliably with mechanical supports!
Note that control commands for hydraulic or electronic functions given from the cabin's monitor may cause sudden movement s in the seed drill' s structures. M ake sure that ther e are no people o r easily damaged property in the danger zone. When row marker function is switched on, for example, both markers, (right and left) are lowered down: Possible risk!
When you park the tractor and the machine, for which the system is installed, lock the tractor so that outsiders cannot use the system or change its settings. When parking, you must also follow all those safety guidelines which have been given to the seed drill and fertilizer or the seed drill.
Always keep the control system's conductors, connectors and other structures in impeccable condition. If damages or malfunctioning are found, the pr oblems must be solved and rectifie d at once. Damaged equipment can function in an unexpected way and cause a hazard!
Use authorized Tume services or their authorized sub-contractor for making repairs and updating the programs. Use also original Tume spare parts.
Do not make changes to the control system or its programs without a written permission from Tume­Agri Oy for these changes.
WARNING! Especially great care mu st be taken when Draco 4000 machine is t urned from working position to
transport position and vice versa. This is instructed in sections 11.2 and 11.3. The reason is that this type of turning require s plenty of free spac e around the machine, on both s ides
as well as above and below the machine.
WARNING! Turning the machine from working position to transport position and vice versa must absolutely be
made in the way instructed in the manual and in the right order. If turning is performed in a wrong way, the machine's structures may be damaged and this causes a great additional risk.
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Picture 1. Draco 4000 in seeding position Picture 2. Draco 4000 Folding stage
Picture 3. Draco 4000 in the road transport positio n Picture 4. (Reserve)
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3. MACHINE APPLICATION
TUME Draco seed and fertilizer drill is suitable for seedin g the seeds o f the m ost com mon cereal, oil and grass plants, as well as for peas and beans . Grainy fertilizer can be so w n at the same time. The fertilizer is mulched into the soil evenly using the front cultivator. If required, the machine can be used separately only for fertilizing or only for seeding.
The required seed and fertilizer can be transported to the fields which are a short distance away inside the machine's containers, if the roads are in good condition. In this case the maximum speed allowed is 15 km/h. On uneven roads and long distances the transfers mu st be made w ith an empty machine. The machine must not be used for other than transferring immediately needed seed and fertilizer, and extra loads, objects, animals or passengers are not allowed to be carried in the con­tainers or on the machine.
General about the use of the machine
There are two working widths of Tume Draco, 3 meters and 4 meters. The structure in the machines is otherwise the same, but the 4 meter machine can be changed to 3 meters for transportation. This happens by folding the front cultivator up, after which ½ meter sections are turned from the harrows (both from right and left) to the front of the container, pictures 1, 2 and 3. The rear harrow also turns. The folding function is explained in sections 11.2 and 11.3, EPEC seeding electronics. The 3 meter model is fixed and it is not changed for transportation in any w ay. In this model the cultivator is made of one part which moves in an up/down direction, same as the coulters and the rear harrow.
The fertilizer feeding device is designed only for feeding grainy fertilizers. There are usually difficulties when feeding powdery fertilizers. At worst powdery fertilizers may cause feeding equipment to cut and get stuck, which is why it is advisable to use only grainy fertilizers.
Fertilizer mixes evenly into the whole cultivation layer because of the cultivator in front of the machine.
The seed coulters are equipped with two discs. The coulters penetrate well even in conditions which include plenty of plant waste. The working depth is adjusted accurately with a roller wheel for each coulter. The working depth adjustment is centralized so every coulter does not need adjusting separately. The machine also has an automatic adjusting system, Autolevel, which keeps the required seeding depth always correct. See section 11.6
The adjustment area of the coulter pressing is enough for all ty pes of soil. The adjusting is performed hydraulically from the tractor. The coulter weight is 0 – 100 kg per coulter, and it is automatically adjusted (see section 11.6).
The supporting wheels under the Draco's container level the fertilizer and pre-condense the soil for the seeding coulters following behind. Pre-condensing ensure waters capillary rising so the seed can reach it. The levelling / working depth adjusting wheel behind the coulter finishes the levelling.
The rear harrow spreads the soil between the coulters so the surface stays suitably grainy and does not become muddy.
The machine has remote fertilizer adjusting device as standard. There are 3 memory spots which can be electronically adjusted or changed even during the drive. There are no memory spots for seeds, but even the seeding value can be adjusted from the drive computer.
More information on equipment can be found in section 13.
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4. TAKING THE MACHINE IN TO USE
General
Tume Draco is delivered to the farm almost ready to use. The only installation required is attaching the arms of the markers, which is explained in detail in section 13.1, Row Markers. Other required actions are adjustments regarding seeding work.
Support foot
There is a supporting foot in the front of the drive unit, picture 5. It is used when storing and transporting as freight. When it is connected to the tractor, the supporting foot is lifted up, picture 6.
4.1 Connecting the machine to the tra c tor
S
tandard drawbar
Draco seed and fertilizer drill is connected to the drawbars of the tractor's 3-point lifting device (cat
3). Adjust the height of the drawbars so that the machine's container is in a horizontal position. This
is best checked from the seam of the top edge of the container's chain cover, because this is a line covering the whole container. Make a note of the height of the drawbars and check at regular intervals that the position is correct and the machine stays in the horizontal position.
WARNING! Ensure sufficient weight for the front axle. When Draco is connected to the tractor, make sure that at least 20% of the tractor's mass is on the front axle. If necessary, use additional weights.
If the containers have seed and fertilizer in them during transfer, the driving speed must not exceed 15 km/h. In transfer drive the brakes on the tractor's right and left side must be connected together.
WARNING! Check the wear and tear and other condition of all parts of the drawbar often!
Damaged or dangerously worn parts must be repaired or replaced immediately.
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4.2 Connecting hydrauli cs
Tume Draco with standard equipment is connected to two double-phased hydraulics outputs in the tractor. The hoses of the same color are connected to the same section. One of the valves works the seeding (cultivator, coulters and row markers up/down) and the other changes the machine from field use to road transport and vice versa. Select as the seeding valve the one that is the best and most natural for the driver to use. Connect free return so that oil can flow freely to tractor. Hydraulic front field drag (optional) requires a third double-phased hydraulic section.
Note! Familiarize yourself with section 11.6, Automatic working depth control, Autolevel
WARNING!
When connecting hydraulic hoses to the tractor, make sure that the machine, drawbar or row markers cannot drop down uncontrollably and thus cause damage to nearby people or other targets! Connect the machine to tractor's drawbars before connecting hydraulics.
NOTE! In some tractor types you must use hydraulic quick connectors which differ from normal, but
are recommended by the tractor manufacturer. Exchange those parts when required to those suitable for your tractor, in order to ensure the immaculate functioning of the hydraulics.
Connecting Epec seeding electronics is
explained in t heir entirety in sections 10 and 11, Epec
seeding electronics
4.3 Driving instructi ons
Driving instructions during transfer drive
The machine is in the top position supported by the tractor's hydraulic valve. For this reason one must ensure that during transfer drive the tractor's hydraulics are not leaking and that the hydraulic valve controlling the machine's rise and fall is not accidentally moved.
The maximum speed in transfer drive is 30km/h. See general safety instructions, section 2. It contains many guidelines which must also be taken into account during transfer drive.
Driving instructions for seeding work
NOTE! Always move the machine forward the same time it is being lowered. In other case the coulter rods may become damaged or coulters get blocked
.
Avoid unnecessary driving in the cultivated area. Choose a driving technique where you will leave as few tyre marks as possible. It is usually best to start seeding around the field in such a way that sufficiently wide headlands (usually the width of 1-2 times sprayer boo m width) are formed. After this sowing is usually done by driving back and forth in the direction of the longest side of the field.
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NOTE! Try to avoid sowing the corners of the field round so that the machine is not lifted in corners. The machine's drive shaft and coulters will become unnecessarily strained, if the machine is driven tight turns with coulters on the ground.
Around the field sowing might be advisable on uneven fields. Lift the machine in the corner! Only clearly obtuse corners can be sown whilst turning with the machine on the ground!
Make sure that the rear harrow lifts up when the machine is lifted. See section 12, Adjusting the rea r harrow.
NOTE! Do not reverse when the rear harrow spikes touch the ground. Do not reverse the rear harrow so that it gets stuck to the banks or other obstacles.
The machine must work on even ground in a horizontal position. See section 4, Connecting the machine to the tractor
NOTE! Raise and lower the machine only when it is moving forward. Never reverse the machine when coulters are on the ground.
Check from time to time that coulters are not blocked. Also check the condition of all seeding and fertilising hoses and clean any blockages.
Check at the beginning of sowing for an area that can be sown with one container. After this you can calculate the estimated next time of filling based on the readings in the area meter.
Keep enough seed and fertilizer in the container. Because of the shape of the bottom this should be taken special notice of, especially at the start.
Do not keep fertilizer or seed in the containers for several days especially in damp weather. Damp fertilizer may cause problems with feeding.
The best sowing result is usually achieved at a driving speed of 7-10km/h. In stony/rocky
circumstances the speed must be reduced to suit the situation. Maximum sowing speed with small and normal seeds in good cond itions is 15km/h and with pea and bean so wing 6-7km/h.
Picture 5. Support foot down. Picture 6. Su pport f oot up, c onnect ed to t he tr actor.
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5. USING THE FEEDING EQUIPMENT
General
In Tume Draco see d a nd f er tilizer drill both the seed and fertilizer feeding takes place using electric motors. There are four motors: two on the seed side and two on the fertilizer side. Both right and left side of the machine can be optionally turned off.
The seeding electronics EPEC in Tume Draco adjusts and monitors sowing quantities. The machine's support wheels send impulses to EPEC, which can automatically take care of the correct sowing quantity. The device continuously measures driving speed which correlates the rotating speed of the electric motors so that the sowing quantity per hectare stays correct. More details about this and calibration can be found in section 11, EPEC seeding electronics, section 11,5,13 and 11,5.16.
Block chains are not used much in power transmission. Only the chain cassettes which transmit power from electric motors to feeding axles have block chains. The cassettes can be turned either way up on both seed and fertilizer sides. When the cassette is installed in such a way that the smaller chain wheel is on the electric motor axle, very small quantities of seed as well as fertilizer can be sown, section 11.5.16, pictures 60 and 59.
6. FILLING THE CONTAINERS
Using tarpaulin covers
The seed and fertilizer drill is equipped with sel f-lowering tarpaulin cover. It can be opened from both front and back edge. When filling the fertilizer container it is advisable to open the tarpaulin cover only from the front and when filling the seed container, only from the back. Thus mixing fertilizers and seeds at the filling stage is avoided.
When the tarpaulin is closed, the tarpaulin hose locking devices must be locked, picture 7. The container should always be kept carefully closed when it is not being filled.
The tarpaulin function is the same when opened from both front and back. When opening the tarpaulin, it must be allowed to unroll slowly and the opening is controlled by holding the central ribbon. When a suitable opening is reached (tarpaulin hose is next to the container's partition), the central ribbon is tightened with the locking device, picture 8. Thus the opening is adjusted to the suitable size for the next time the container is filled. If the container's partitions are adjusted, it is usually advisable to also adjust the tarpaulin opening to match the partition. The remaining ribbon is put inside the container on top of sieves. If, for some reason, sowing is done without sieves, make sure that the ribbon cannot go into the feeding equipment!
Note! Before you start to fill containers, make sure that the container's draining holes are closed.
See section 7, draining containers and pictures 11 and 12.
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Picture 7. Tarpaulin hose locking device Picture 8. Tarpaulin locking device
Using sieves
Draco seed and fertilizer drill usually has sieve equipment as standard in both fertilizer and seed containers (there may be country-specific and mark et-specific exceptions). Sieves prevent foreign objects, which risk disturbing feeding, such as clumps of fertilizer, getting into the feeding equipment. The fertilizer sieve must always be kept in place during container filling and sowing. The seed sieve must also be in place, apart from exceptional cases.
Exceptional cases are large-sized or long large seeds which are too big to fall through the sieve. Many types of oats, for example, are problematic, because the grains are long and light. If there i s
a reason to suspect that the seeds may be too big to fall through a sieve, sieves should be temporarily removed from the container. When filling and sowing without sieves, care must be taken to ensure that foreign objects, such as pieces of bags, tools, etc. cannot get into the feeding equipment.
Timing of the filling
When starting the sowing, it is recommended that the machine is transferred to the fie ld empty. Fertilizers and seed are brought to the field on a trailer, for example, and the filling of the till seed grill is done on the edge of the field. If the machine has to be filled far away from the field block to be sown, the transfer drive with full container loads should be done with caution.
NOTE! The greatest trans fer speed of 30 km/h can be used on steady road s wit h empty containers! The maximum speed with full containers is 15km / h! On bumpy, narrow or stony roads the transfer drive speed mus t be adjusted e ven lower to sui t the c onditi ons.
Emptying of the containers can be monitored:
By looking into the container with camera or go out from time to time (the machine must be
stopped).
With EPEC sowing electronics. The machine will sound an alarm when the container has
only a small amount of fertilizer and/or seed l eft. The area meter can also be used to estimate the next filling time.
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WARNING! Transporting an assisting person or another passenger on the steps or elsewhere on the machine is absolutely forbidden. When seed or fertilizer is being levelled in the containers, the seed and fertilizer drill must be parked!
Adjusting the volume of fertilizer and seed containers
The position of the partition between fertilizer and seed containers can be adjusted so the containers' volume ratios can be changed. Adjustment is done by opening the locking screws of wall support rods, pictures 9 and 10 and by turning the partition to a desired position. Remember to lock the support rods following the adjustment. The adjustment area of the partition can be changed by moving the ends of the support rod into fastening pins, picture 10. W hen the machine is used for sowing only, supporting rods should be in the fastening pins at the front.
NOTE ! Perform the adjustment when containers are empty or nearly empty!
Picture 9. Partition wall support ing rods in the Picture 10. Part ition wall supporting rods in the back- front fastening pins fastening pins
The overall volume of the containers is the same in Draco 3000 and Draco 4000 machines.
-Overall volume is 4250 litres
-Seed minimum is 1780 litres
-Seed maximum is 2470 litres
-Fertilizer maximum is 2470 litres
Filling method
For filling small bags (such as 25-50kg, rape seeds etc.) we recommend a working method where the bags are placed on a pallet which is lifted with a pallet crane o r front loader's forklift to a suitabl e height regarding the machine's safe and easy filling. Jumbo bags (500-1000kg) can be handled with different kinds of loaders. Jumbo bags must never be lowered on top of the seed and fertilizer drill structures. Do not overload the seed and fertilizer drill. Find out about the methods to partially drain a jumbo sack. We recommend that the whole jumbo bag can be emptied into the machine in one go.
WARNING! When filling the machine, never go under a load hanging from a crane or a load
otherwise lifted up, or under the structures of the lifting equipment.
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