Tuffy Security 304 User Manual

INSTALLATION INSTRUCTIONS

#304 Tactical Security Drawer Mounting Kit

Fits: Ford Interceptor Sedan (2012-up)

(This kit is designed to mount on the rear cargo drawer sold separately)

Please read and fill out the enclosed warranty registration card to activate your warranty.

Table of Contents:

Vehicle Standard Drawer Enclosure Size Pages
General Mounting Directions (All Vehicles) 2
Ford Interceptor Sedan (2012-up) #167-420220080-000-01 3-7
#304 Auxiliary Tray Instructions 7

#304 Mounting Kit Parts

#16 (1) Lower Drivers Side

Assembly(Pre-assembled)

#2 (1) Upper Support Plate

Drivers Side

#11 (2) Tray Mount Bracket

Drivers Side

#17 (1) Lower Passenger Side

Assembly(Pre-assembled)

#1 (1) Upper Support Plate

Passenger Side

#10 (2) Tray Mount Bracket

Passenger Side

#304 Shipping Package

#12.1 (4) 5/16x3/4”

Carriage Bolts

#12.2 (8) 5/16x1” Bolts #12.3 (21) 5/16 Washers #12.4 (13) 5/16

Parts used which are included with the drawer assembly:

#8 (1) Electronics Tray

Nylock Nuts

#9 (1) Auxiliary Tray

(Optional)

#12.5 (4) 5/16”x1”

Self-Drilling Screw

Parts used from the drawer shipping package (Included with drawer):

#5.2.4 (4) 5/16-18x7/8” Bolts

Enclosure Drawer (1) Mounting Bracket

#5.2.2 (4) 5/16 Nuts

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#5.2.3 (8) 5/16 Narrow OD Washers

Tools required

• ½” Shallow socket with a long extension and a ratchet (Universal joint also helps)

• ½” Wrench

• 5/16” End Wrench/Socket

• 3/16” Drill Bit and Drill

• 3/8” End Wrench/Socket

Preparatory Mounting Directions

WARNING! This drawer/mount is rated to hold a maximum of 100# evenly distributed. This would include any
dividers mounted in the drawer. Never stand or sit on the Tuffy drawer or enclosure. The vehicle should not be
operated with the drawer opened and not secured shut. The drawer should not be operated/opened when not
level. Keep hands clear of moving parts and pinch points when maneuvering the drawer. Do not exceed the
rated weight capacity for this product.

THE DRAWER SHOULD ALWAYS BE EMPTY BEFORE REMOVING IT. CONSTANT SUPPORT MUST BE APPLIED
TO HOLD UP THE FRONT OF THE DRAWER THROUGHOUT THE ENTIRE REMOVAL PROCESS SO IT DOES NOT
CAUSE INJURY AND/OR DAMAGE.

1. Remove the rear seatback from the vehicle(see vehicle owners manual), as well as the headliner material above and
below the Package Tray (the area behind the rear seat and below the rear windshield) is accessible from both above
and below. The ¼” Upper Support Plates rest in pockets located in the top of the package tray, while the
corresponding Lower Assemblies are installed below the package tray “sandwiching” it to provide maximum strength
and weight distribution. When fully assembled, the mounting brackets suspend the drawer below the cooling fan and
speaker bottoms. It is designed to provide clearance for these items, while still allowing access to the spare tire and
the trunk floor.

2. The mounting bracket location measurements in these instructions are for the standard vehicles listed at the top of
Page 1. Due to the wide variety of options, models, and other variables your vehicle may be different. If the
dimensions in the vehicle where the drawer will be installed vary from those illustrated, the dimensions for the
mounting locations will need to be adjusted.

3. Remove the drawer from the enclosure. Pull the drawer out until it stops. Lift up the front of the drawer and pull it out
a few inches further until the stop bolts on the drawer slides clear the rollers on the enclosure slide. Pull the drawer
again until it stops, being sure to support the front of the drawer. Pivot the front of the drawer down and lift the rear
end of the drawer out so the rollers on the drawer slides pull free through the slots in the enclosure slides. Reverse
steps to install. (See Figure A)

FIGURE A

ATTENTION:

FREQUENT LUBRICATION IS NECESSARY ON THE LOCKING SYSTEM

The pushbutton lock contains an “O” ring seal to protect the interior from dust and water. If this mechanism is not
lubricated regularly it will become difficult to operate and it may not return to its home position preventing the key from
operating the lock. If this happens simply pull up on the pushbutton to manually bring it back to its home position.
Lubricate the pushbutton with a light lubricant such as silicone spray. The pushbutton may have to be periodically
disassembled and cleaned.

Call [phone] for Technical Support

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1. Begin the installation by partially disassembling the Drivers Side Assembly by removing 2) #12.3 Washers, and 2)
#12.4 Nylock Nuts(See Figure 1). This will allow the #2 Upper Support Plate, the #16 Lower Drivers Side Assembly,

1)#10 Tray Mount Bracket, and 1)#11 Tray Mount Brackets to be separated. Save the Nuts and Washers to be

used later in the installation. Note the relative orientation of the parts as this is their final configuration once
installed.

FIGURE 1 FIGURE 2

2. Partially disassemble the Passenger Side Assembly by removing 1) #12.3 Washer, and 1) #12.4 Nylock Nut(See
Figure 2). This will allow the #1 Upper Support Plate, the #17 Lower Passenger Side Assembly, 1) #10 Tray Mount
Bracket, and 1) #11 Tray Mount Bracket to be separated. Save the Nuts and Washers to be used later in the

installation. Note the relative orientation of the parts as this is their final configuration once installed.

FIGURE 3A

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