Tuffy Security 280 User Manual

INSTALLATION INSTRUCTIONS

#280 Combo Lock Kit for #167, #171, or #258

(This kit is designed to install on a rear cargo/tactical drawer sold separately.

Rear cargo drawer must be pre-manufactured to accept this kit.)

Attention: For instructions on setting the combination, search “089 - COMBINATION LOCK FOR CAMLOCK
SYSTEM” at tuffyproducts.com and click on the link to the pdf “Operating instructions - setting the combination”

280 Parts Checklist

#20.4.7 (1) Combo
Lock Drawer Handle

280 Shipping Package

#20.4.15 (1) #10-24 x ¼”
Cam screw

Parts used from the drawer shipping package (Included with drawer)

#20.3.2 (6) 5/16-18x7/8”
Carriage Bolts

#20.4.6 (1) 089
Combination Lock
Assembly

#20.4.16 (1) #10 washer #20.4.14 (4) #6-32 x 5/16”

#20.3.3 (6) 5/16 Washers

#20.4.5 (1) Combo
Latch Assembly

Torx screw

#20.3.4 (6) 5/16 Nuts

#20.4.10 (1) Combo
Cam

#20.4.9 (1) Combo
Stop Washer

#20.3.6 (2) 5/16” Rubber
Washers

#17.3 (4) #10-32 Flange
nuts

#17.1 (2) #8-32 x 1/2”
Philips flat head screws

#17.2 (2) #8-32 Nuts #17.4 (4) #10-32 x ½” Hex

washer screw

Tools required

• ½” socket and a ratchet

• ½” Wrench

• 5/16” socket and ratchet or 5/16” wrench

• Philips or Flat screwdriver

• T-15 Torx bit or screwdriver

Installation Directions

REMOVAL OF THE DRAWER FROM THE ENCLOSURE IS NOT REQUIRED TO PERFORM THIS INSTALLATION. IF
THE DRAWER IS TO BE REMOVED, FOR SAFETY THE DRAWER REMOVAL REQUIRES AT LEAST (2) PEOPLE.
THE DRAWER SHOULD ALWAYS BE EMPTY BEFORE REMOVING IT. CONSTANT SUPPORT MUST BE APPLIED
TO HOLD UP THE FRONT OF THE DRAWER THROUGHOUT THE ENTIRE REMOVAL PROCESS SO IT DOES NOT
CAUSE INJURY AND/OR DAMAGE.

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BEFORE BEGINNING THIS INSTALLATION, VERIFY THAT YOUR REAR CARGO OR TACTICAL GEAR DRAWER
HAS BEEN PRE-MANUFACTURED TO ACCEPT THIS COMBO LOCK KIT. THE DRAWER FRONT MUST FEATURE
HOLES FOR THE COMBO LOCK. A COMBO HOLE COVER PLATE MAY BE COVERING THE COMBO LOCK
HOLES. REFER TO FIGURE 1 AND FIGURE 4.

1. Remove the #13 Drawer Front Latch Cover by removing the (2) #17.1 screws and (2) #17.2 nuts on each side
followed by the (4) #17.4 screws and (4) #17.3 nuts at the drawer front. Save all hardware and latch cover for reuse.
(Figure 1)

FIGURE 1

2. Remove the #20.3.1 Standard Drawer handle and #20.3.5 Combo Hole Cover Plate by removing the (4) #20.3.2
carriage bolts, (4) #20.3.3 washers, and (4) #20.3.4 nuts. Save all hardware for reuse. (Figure 2)

FIGURE 2

Page 2 of 5 – 06/23/2011 – Rev6/23/2011