Tuffy Security 238 User Manual

PARTS CHECKLIST
INSTALLATION INSTRUCTIONS
Custom Security Lock Box, Part #238
Please read and fill out the enclosed warranty registration card to activate your warranty.
SHIPPING PACKAGE CHECKLIST
#9.3 (4) 5/16-18X1 ¼” Bolts #9.1 (8) 5/16-18 Nuts #9.2 (12) 5/16” Washers
TOOLS NEEDED
Electric drill
3/8” Drill bit
Marker or pencil
Knife
½” Socket and ratchet
½” Wrench
Silicone sealant (Recommended)
PLEASE READ ALL INSTRUCTIONS THOROUGHLY BEFORE STARTING INSTALLATION.
1. Install rubber seal on lid and check lock operation. (See Figure 1)
2. Place the Lock Box in the desired mounting location, ensuring that all necessary
accessories such as the vehicle jack, fuse panels, etc., will still be accessible.
3. Using a marker or pencil, mark (4) spots through the 3/8” mounting holes in the
bottom of the trunk.
WARNING!
Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling. IN MOST VEHICLES THERE IS A GAS TANK UNDERNEATH THE REAR OF THE VEHICLE. THE GAS TANK MAY HAVE TO BE LOWERED TO INSTALL THE MOUNTING BOLTS. PLEASE CONSULT VEHICLE SERVICE MANUAL FOR INSTRUCTIONS ON LOWERING THE GAS TANK.
4. Remove the Lock Box. Cut the carpet at the (4) marked holes. Using a 3/8” drill
bit, drill out the (4) marked spots in the floor.
5. It is recommended to use silicone sealant in any holes drilled in the vehicle to prevent rusting.
6. Fasten the Tuffy box to the vehicle using (4) #9.3 Bolts, (4) #9.1 Nuts and (8) #9.2 Washers as illustrated. (See Figure 2)
Tuffy Security Products, www.tuffyproducts.com, (970) 564-1762 Page 1 of 2 - 12/1/2009
FIGURE 2
OPTIONAL MOUNTING METHOD:
As an alternative mounting option there are additional nuts and washers included in the shipping package to allow the bolts to remain in the vehicle while the trunk can be temporarily removed.
1. Install (4) #9.3 Bolts and (4) #9.2 Washers up from underneath. Fasten the #9.3 Bolts to the floor with (4) #9.1 Nuts and (4) #9.2
Washers. (See Figure 3)
2. Place the trunk back in the vehicle over the bolts fastened to the floor. Secure the trunk down to the #9.3 Bolts using (4) #9.1
Nuts and (4) #9.2 Washers. (See Figure 3)
FIGURE 3
ATTENTION:
FREQUENT LUBRICATION IS NECESSARY ON THE LOCKING SYSTEM
The pushbutton lock contains an “O” ring seal to protect the interior from dust and water. If this mechanism is not lubricated regularly it will become difficult to operate and it may not return to its home position preventing the key from operating the lock. If this happens simply pull up on the pushbutton to manually bring it back to its home position. Lubricate the pushbutton with a light lubricant such as silicone spray. The pushbutton may have to be periodically disassembled and cleaned.
Call (970) 564-1762 for Technical Support
Tuffy Security Products, www.tuffyproducts.com, (970) 564-1762 Page 2 of 2 - 12/1/2009
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