Tuffy Security 173 User Manual
INSTALLATION INSTRUCTIONS
DECK ENCLOSURE #173
Please read and fill out the enclosed warranty registration card to activate your warranty.
SHIPMENT CONTENTS
#3 Lid #4 Rear #5 Bracket #9 Left side #8 Right side
#7 (2) Trays #11 (2) Clamps #10.21 (2) 2 ¼” Seal #10.20 (2) 4 1/8” Seal #10.19 (2) 5 7/16”
#10.15 Seal 38 7/8” (Pre-installed) #10.14 Edge seal 38 1/8”
(Pre-installed)
#10.22 Rubber seal
Seal
HARDWARE PACKAGE
#10.12 (4) 3/8 x 5/8” Bolts
(2) PRE-INSTALLED ON
PROTECTIVE LID BRACE
#10.16 (4) 3/8 x 1 ¾” Bolts #10.7 (3) 10-32x1”
Screw
#10.10 (4) 1032x1/2” Screw
#10.11 (4) ¼-20x1”
Knob Screw
#10.30 (2) ¼”-20x3/4” Bolts #10.9 (4) 10-32 Nut #10.31 (2) ¼”-20
#10.13 (4) 3/8” Fender
Washers
Nuts
#10.17 (8) 3/8” Washers #10.32 (4) ¼”
Washers
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#10.6 (3) 10-32 Rubber
Well Nut
#10.8 (7) #10
Washer
#10.18 (4) Rubber
spacer
TOOLS REQUIRED
• All applications: Ratchet, 10MM Socket, 5/16” socket or wrench, 3/8” socket or wrench, 7/16” socket and wrench,
1/8” Allen wrench, 7/32” Allen wrench and a utility knife.
• Vehicles with subwoofer: 15MM Socket
• 4 door model - 18 MM Socket or wrench, 2 door model - 9/16” Socket
ATTENTION:
• THIS ENCLOSURE WAS DESIGNED FOR A STOCK OEM VEHICLE, ANY MODIFICATIONS MADE
MAY AFFECT THE FIT INCLUDING: CARPET REMOVAL/CHANGES, SEATS, ETC.
•
On Jeep Wrangler JK vehicles with Manual Door Locks only, the rear tailgate lock must be locked
manually with key in order for Tuffy enclosure security to function. Vehicles with Power Door
Locks by default also feature Remote Keyless Entry and the Vehicle Security Alarm. Arming of the
Vehicle Security Alarm (by locking the doors with either the key fob or interior power door lock
switch) automatically disables the interior power door lock switches and ensures the tailgate and
Tuffy enclosure are secure, even on softtop models or with the top removed. There is a 16-second
alarm arming period during which the interior power door lock switches remain active.
•
For safety do not place any items on top of the enclosure that are not adequately secured to the
vehicle to prevent movement in the event of an accident or abrupt speed changes.
INSTALLATION:
PLEASE READ ALL SAFETY WARNINGS AND INSTRUCTIONS THOROUGHLY BEFORE STARTING INSTALL
1. Remove the bolted-on protective metal brace from the front edge of the lid.
2. Install the lid hardware on all (4) welded studs by sliding #10.18 rubber spacers on first then #10.13 fender washer,
10.17 washer and #10.12 Bolt. (2) #10.12 Bolts were removed in Step #1 and are reused here. (See Figure 1)
3. Cut and install the #10.22 rubber seal on #3 Lid in the center of the flange as illustrated. (Trim seal #10.15 on the
front edge of the lid is installed at the factory). (See Figure 1)
Figure 1
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4. Install the pre-cut trim seal #10.20 and #10.19 on both sides #8 and #9 as illustrated with the bulb facing the inside of
the enclosure assembly. (See Figure 2a)
5. Install the pre-cut trim seal # 10.21 on both sides #8 and #9 with the bulb overlap protruding toward the inside of the
enclosure assembly. (See Figure 2a)
Figure 2a
6. Install the #5 Brackets to the #8 and #9 sides. The slotted holes in the #5 Brackets should be towards the outside of
the enclosure. The #5 Brackets should be mounted to the inside face of the #8 and #9 sides as illustrated. The #5
Bracket will pass through the slot in the #9 side. (See Figure 2b)
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