Tuffy Security 167 User Manual

INSTALLATION INSTRUCTIONS

QC CHECK

 VISUAL INSPECTION
 BEARING INSPECTION
 SLIDE TEST
 DRAWER STOP
 RUBBER SEAL
 CORRECT KEY (& COMBO

SETTING)

 PUSHBUTTON LOCK TEST
 COMBO LOCK TEST (IF INCL)
 LATCH TEST
 SHIPPING PACKAGE
 DIVIDERS (IF INCL)
 TRIM KIT (IF INCL)
 MOUNTING KITS (IF INCL)
 VERIFY CROSS BRACES
 UNLOCKED WITH KEY INSIDE

QC INSPECTOR INITIALS ____________

Rear Cargo Drawer – Part #167

Please read and fill out the enclosed warranty registration card to activate

your warranty.

Enclosure Drawer #8 (2) Mounting Brackets

Shipping Package

#5.2.1 (8) 5/16-18x2 1/4” Bolts #5.2.6 (8) 5/16-18x1 ¼” Bolts #5.2.4 (8) 5/16-18x7/8” Bolts

#5.2.2 (8) 5/16 Nuts #5.2.5 (8) 5/16 Wide OD Washers #5.2.3 (16) 5/16 Narrow OD Washers #14 (4) Clamps

Tools required

 ½” Shallow socket with a long extension and a ratchet (Universal joint also helps)
 ½” Wrench

Mounting Directions

WARNING! This drawer is rated to hold a maximum of 250# evenly distributed. The enclosure is rated to hold
250# on top evenly distributed. This would include any dividers mounted in the drawer. Never stand or sit on the
Tuffy drawer or enclosure. The vehicle should not be operated with the drawer opened and not secured shut.
The drawer should not be operated/opened when not level. Keep hands clear of moving parts and pinch points
when maneuvering the drawer. Do not exceed the rated weight capacity for this product.

FOR SAFETY THE DRAWER REMOVAL REQUIRES AT LEAST (2) PEOPLE. THE DRAWER SHOULD ALWAYS BE
EMPTY BEFORE REMOVING IT. CONSTANT SUPPORT MUST BE APPLIED TO HOLD UP THE FRONT OF THE
DRAWER THROUGHOUT THE ENTIRE REMOVAL PROCESS SO IT DOES NOT CAUSE INJURY AND/OR DAMAGE.

1. Check the floor and wheel well panels of the vehicle for cubby holes containing important gear or require access in an
emergency (Jack, spare tire, spare tire access, fuses, etc.). If floor access is required make sure that it is exposed
and accessible through the opening in the bottom of the drawer enclosure when the drawer is removed. Remove and
relocate any inaccessible items as required.

2. Remove drawer from enclosure. Pull the drawer out until it stops. Lift up the front of the drawer and pull it out a few
inches further until the stop bolts on the drawer slides clear the rollers on the enclosure slide. Pull the drawer again
until it stops being sure to support the front of the drawer. Pivot the front of the drawer down and lift the rear end of
the drawer out so the rollers on the drawer slides pull free through the slots in the enclosure slides. Reverse steps to
install. (See Figure 1)

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FIGURE 1

3. The drawer is shipped without the Mounting Brackets #8 installed due to the wide variety of mounting point locations
in different vehicles. Place the drawer enclosure in the vehicle in the desired mounting location and mark where the
#8 mounting brackets should be located. The #8 mounting brackets should be directly above the anchors used for the
seat mounts if available. Make sure the rear door of the vehicle shuts with the drawer installed and the seats function
properly. (See Figure 2 for the Chevy Tahoe standard mounting location)

FIGURE 2 (Chevy Tahoe standard mounting location shown, mounting bracket location varies by vehicle)

4. Remove the Enclosure from the vehicle and fasten the #8 Mounting Brackets to the enclosure with the #5.2.4 bolts,
#5.2.2 nuts and #5.2.3 washers. These bolts are difficult to reach; Use a ½” shallow socket with a long extension and

a ratchet (Universal joint also helps) and a ½” wrench on the other end. Unbolting the slide using a 7/16” wrench will

make things easier as well. (See Figure 3)

If the vehicle is not equipped with seat anchor points or the drawer requires additional mounting points you can drill 3/8”

holes in the floor aligned with holes in the #8 mounting brackets and fasten the drawer to the floor using the hardware
provided with the #14 clamps on the underside of the vehicle floor. Warning! Be sure there is nothing on the

underside of the vehicle floor which will be damaged when drilling. Most vehicles have a gas tank and gas lines
in that area.

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