OWNER’S MANUAL
80"
SPT-7
32"
Six - Pak Light Commercial Trainer
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
AMERICA’S PREMIER EXERCISE EQUIPMENT
69 1/4"
SPT-7 Rev0
Revision Date 05-21-2009
Introduction
About the SPT-7 Six - Pak Light Commercial Trainer
Congratulations on your new purchase of the Six - Pak Light
Commercial Trainer. We hope you are completely satisfi ed with
this product and wish you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. TuffStuff Light Commercial Warranty and
signature indicating fi nal inspection has been conducted by our line
foreman, is an expression of our confi dence in the completeness,
the materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 450 lbs.
3. Footprint (LWH) - See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Maintenance
Prior to the Assembly of the SPT-7
We advise you to consult your local TuffStuff retailer if you should
have a question or problem regarding the proper assembly of this
unit.
Tool Requirements
Two 3/4” combination wrenches1.
One 9/16” combination wrench2.
One 1/2” combination wrench3.
One Adjustable wrench4.
One ratchet5.
One 3/4” socket6.
One 9/16” socket7.
Rubber Mallet8.
Windex or household glass cleaner9.
Measuring tape10.
Utility knife11.
Ring pliers12.
Hardware Measurement Diagram
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TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service with minimal
maintenance. However, safety inspection and routine maintenance in your facility should be the upmost importance
in your daily operation. Information presented in these pages will serve as a basic guideline to design your own
inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat fi nish should be
polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lanolin based hand
cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will dry out and crack the
vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining its natural fl exibility. Sweat
is corrosive and when left on the frame and components will eventually cause corrosion or rust. When performing
these cleaning sessions, it is the perfect time to inspect the equipment and note any problems for the maintenance
personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fi ttings or frayed cable and is seating properly on the pulleys and cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin functions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-service immediately.
2 SPT-7 Six - Pak Light Commercial Trainer
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is important to inspect
the cables frequently and let it be known to all users that it is their responsibility to report any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, meaning cable-wear will occur regardless
of the type or size used. In the advent of the 3/16” mill-spec cable this wear takes longer to become apparent and
this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment, loosen the hex
jam nut and thread the hex tap bolt in or out to give cable the proper tension. Re-tightened the hex jam
nut when adjustment is complete and make sure the hex tap bolt is threaded 1/2” into the socket of the
selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fi tting for any signs of fraying in this area.
Inspect the bolt and nut and/or screw holding the fi tting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A cable that
is wearing will exhibit a ballooned surface that passes over the pulley. This is and early warning sign to
replace the cable.
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regular basis
if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings and linear motion
components that are virtually trouble-free but requires the regular preventive maintenance to insure long-lasting
performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant (siliconefree) directly onto the shaft as it passes through these bushings. Spray a small amount onto the shaft and
rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto a rag and
wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other lubricants as they
attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment and require
no lubrication. During the machine wipe down, wipe the external bearing surfaces with the damp rag and
dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance. Dirt and
corrosion are the major culprits in linear bearing failure. The hardened shafts must be wiped down weekly
and lubricated with a light layer of tefl on grease. We recommend a tefl on-base (silicone-free) gel/grease
for this purpose. Lack of care and maintenance will result in corrosion of the linear shaft causing the bearings to clogged and jammed
.
If you religiously perform the maintenance procedures, you will increase the life of the machine and ultimately lower
your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are corrected.
If replacement parts are required or maintenance questions, please contact TuffStuff Service Department:
Phone: 909-629-1600 Fax: 909-629-4967 e-mail: service@tuffstuff.net
3SPT-7 Six - Pak Light Commercial Trainer
Step 1
Assembly List
Item # Description Qty.
11 MAIN FRAME 1
12 REAR STABILIZER 1
19 HANDLE 2
46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/4 4
49 FLAT WASHER SAE B/O 3/8” 20
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
60 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2
67 NYLON INSERT JAM LOCK NUT B/O 3/8-16 8
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
85 SPLIT LOCK WASHER B/O 3/8" 4
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Step 2
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Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
6 FRONT FRAME 1
23 TOP SWIVEL PULLEY BRACKET 2
49 FLAT WASHER SAE B/O 3/8” 20
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 3
67 NYLON INSERT JAM LOCK NUT B/O 3/8-16 10
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
69 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 4
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5SPT-7 Six - Pak Light Commercial Trainer
Step 3
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Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
9 LONG DOUBLE SWIVEL PULLEY BRKT 2
20 SHORT DOUBLE SWIVEL PULLEY BRKT 2
43 FINISHED HEX NUT B/O 1/2-13 2
47 FLAT WASHER SAE B/O 1/2” 2
75 RETAINING SNAP RING EXT. PLAIN 1 1/4” 4
84 SPLIT LOCK WASHER B/O 1/2” 1
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20
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Step 4
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Assembly List
Item # Description Qty.
49 FLAT WASHER SAE B/O 3/8” 30
56 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 15
67 NYLON INSERT JAM LOCK NUT 3/8-16 15
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 15
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7SPT-7 Six - Pak Light Commercial Trainer
Step 5
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Assembly List
Item # Description Qty.
7 GUIDE ROD 3/4 RD X 67 1/2 2
18 SELECTOR PIN W/COIL 3/8 X 4 1
22 TOP PLATE PULLEY BRACKETS 1
26 10 LB STEEL WEIGHT PLATE BLACK 19
27 10 LB TOP PLATE W/ADJ SLTR BAR 1
41 DECAL-WEIGHT NUMBERS REF TP-10 1
43 FINISHED HEX NUT B/O 1/2-13 1
49 FLAT WASHER SAE B/O 3/8” 8
50 FLAT WASHER B/O 3/4 X 2” 2
56 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 2
58 HEX HEAD CAP SCREW 3/8-16 X 3 1/2 2
67 NYLON INSERT JAM LOCK NUT 3/8-16 4
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
76 RUBBER DONUT 1 X 2 1/2 4
84 SPLIT LOCK WASHER B/O 1/2” 1
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NOTE:
RAISE AND HOLD THE GUIDE RODS ( 7) TO ASSEMBLE
HARDWARE AS SHOWN.
8 SPT-7 Six - Pak Light Commercial Trainer
Step 6 Lat Cable Routing
STEP 1
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STARTING POINT
RUN CABLE THROUGH STARTING POINT INTO
TOP SWIVEL PULLEY BRACKET AS SHOWN AND
THEN ASSEMBLE IT TO THE UNIT.
STEP 3
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STEP 2
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STEP 4
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FOLLOW LETTER SEQUENCE
TO ROUTE THE CABLE.
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STEP 5
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Assembly List
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Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
8 LAT CABLE 1
21 TOP BEARING HOUSING 2
49 FLAT WASHER SAE B/O 3/8” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4
74 NYLON D HANDLE 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
85 SPLIT LOCK WASHER B/O 3/8” 4
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
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9SPT-7 Six - Pak Light Commercial Trainer
Step 7 Lat Cable Mapping Diagram
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Assembly List
4 DOUBLE FLOATING PULLEY BRACKET LT 1
10 LOW ROW CABLE 1
48 FLAT WASHER SAE B/O 1/4” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
Item # Description Qty.
53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2
64 NYLON D HANDLE 2
65 NYLON INSERT LOCK NUT B/O 1/4-20 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY
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Step 8 Low Row Cable
STEP 1
STEP 2
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Assembly List
5 DOUBLE FLOATING PULLEY BRACKET RT 1
10 LOW ROW CABLE 1
48 FLAT WASHER SAE B/O 1/4” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
Item # Description Qty.
53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2
63 NYLON ANKLE STRAP 1
64 NYLON D HANDLE 2
65 NYLON INSERT LOCK NUT B/O 1/4-20 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY
F
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Step 9 Low Row Cable
STEP 1
12 SPT-7 Six - Pak Light Commercial Trainer
C
STEP 2
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Step 10
Assembly List
Item # Description Qty.
24 WEIGHT SHIELD 1
48 FLAT WASHER SAE B/O 1/4” 4
54 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 4
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24
MAKE NECESARY ADJUSTMENTS ON BOTH
ADJUSTABLE ADAPTERS
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13SPT-7 Six - Pak Light Commercial Trainer
SPT-7 Parts List
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE
ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY
1 ADJUSTABLE DOUBLE PULLEY BRACKET 0 UP6165 1
2 BACK PAD 0 UP7074 1
4 DOUBLE FLOATING PULLEY BRACKET LT 0 UP6170 1
5 DOUBLE FLOATING PULLEY BRACKET RT 0 UP6171 1
6 BENCH FRAME 0 UP7072 1
7 GUIDE ROD 3/4 RD X 67 1/2 0 UP6187 2
8 LAT CABLE 0 UP6184 1
9 LONG DOUBLE SWIVEL PULLEY BRKT 0 UP6173 2
10 LOW ROW CABLE 0 UP6174 2
11 MAIN FRAME 0 UP6175 1
12 REAR STABILIZER 0 UP6176 1
17 SEAT PAD 0 UP7073 1
18 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 0 UP3035 1
19 HANDLE 0 UP7075 2
20 SHORT DOUBLE SWIVEL PULLEY BRKT 0 UP6182 2
21 TOP BEARING HOUSING 0 UP6166 2
22 TOP PLATE PULLEY BRACKETS 0 UP6183 1
23 TOP SWIVEL PULLEY BRACKET 0 UP3634 2
24 WEIGHT SHIELD 0 UP6185 1
26 10 LB STEEL WT PLATE BLK 4 9/16 X 9 7/16 ASSY BNH1650 19 70 PLASTIC INSERT CAP 2" RD 10-14 GA BNH0004 2
27 10 LB TOP PLATE W/ADJ SLTR BAR 19WTS ASSY BNH1982 1 71 PLASTIC INSERT CAP 3" RD 10-14 GA BNH1364 4
28 ADJUSTABLE ADAPTER BNH2279 2 72 PLASTIC INSERT CAP ELLIPTICAL 2 X 4 BNH1794 2
30 BALL BEARING R20-RS ( 4 I.D. X 2 1/4 X 1/2 ) BNH1712 12 73 PLASTIC INSERT CAP 1" X 3" _ 11 GA BNH0007 1
33 DECAL-IMPORTANT ADJUST CABLE HERE BNH1893 1 74 NYLON D HANDLE 5 1/8" X 6 1/4" BNH2325 2
34 DECAL-CAUTION WEIGHT TRAINING SAFETY… BNH0126 1 75 RETAINING SNAP RING EXT. PLAIN 1 1/4" BNH1718 6
35 DECAL-DANGER TIGHTEN THIS RETAINING… BNH0142 2 76 RUBBER DONUT 1 X 2 1/2 BNH0062 4
36 DECAL-EXERCISE CHART BNH2277 1 77 RUBBER FOOT FOR 6 X 4 1/4 PLATE BNH1647 5
37 DECAL-IMPORTANT FOR BEST PERFORMANCE… BNH1894 1 78 RUBBER GROMMET 3/4" ID BNH0401 2
38 DECAL-IMPORTANT CHECK CABLES BE SURE… BNH1891 1 79 SHOULDER BOLT ALLOY 3/8 X 3/4 BNH0718 6
39 DECAL-WARNING ATTENTION USERS! MOVING… BNH1895 1 80 RUBBER FLAT TUBE .94 ID X .115 WALL X 19 BNH2485 2
40 DECAL-WARNING KEEP HANDS AND FINGERS… BNH0620 2 81 SNAP LINK Z/P 8MM X 80MM BNH0065 6
41 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) BNH1542 1 84 SPLIT LOCK WASHER B/O 1/2" BNH0653 2
42 EDGE PROTECTOR CHROME 11 GA BNH1724 1 85 SPLIT LOCK WASHER B/O 3/8" BNH0658 8
43 FINISHED HEX NUT B/O 1/2-13 BNH0201 3 86 STRAP BRACKET 20 #SF20 SS 3/32" BNH1904 6
44 FINISHED HEX NUT B/O M10-1.5 BNH0651 2 87 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 2
45 FLAT PHILLIPS SCREW ZINC # 2 X 1/2 BNH1480 2 88 TUFFSTUFF LOGO ALUMINUM SMALL BNH1323 1
46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/4 BNH0317 4 89 U-STYLE TAPPED HOLE NUT 1/4-20 BNH0708 4
47 FLAT WASHER SAE B/O 1/2" BNH0239 2 90 DECAL-SIX PACK LOGO BNH2278 2
48 FLAT WASHER SAE B/O 1/4" BNH0877 12
SPT-7
Parts List
REV0
49 FLAT WASHER SAE B/O 3/8" BNH0239 82
50 FLAT WASHER B/O 3/4 X 2" BNH0878 2
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 BNH2258 6
52 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 BNH0303 2
53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 BNH1338 4
54 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 BNH0890 4
55 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 BNH0277 2
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 BNH0274 29
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 BNH0282 1
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 BNH0280 5
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 BNH0283 4
60 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 BNH0285 2
62 HEX KEY LONG ARM ALLOY 3/16" BNH0371 1
63 NYLON ANKLE STRAP BNH2263 1
64 NYLON D HANDLE BNH1215 4
65 NYLON INSERT LOCK NUT B/O 1/4-20 BNH0213 4
67 NYLON INSERT JAM LOCK NUT B/O 3/8-16 BNH0365 37
68 NYLON PULLEY 3/8 X 1 X 3 1/2 BLACK BNH0553 25
69 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK BNH0506 4
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SEE VIEW 1
SEE VIEW 2
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VIEW 1
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SPT-7 Six - Pak Light Commercial Trainer Fold-Out Page 15
EXPLODED VIEW DIAGRAM
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VIEW 2
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Step 11
Assembly List
Item # Description Qty.
2 BACK PAD 1
17 SEAT PAD 1
49 FLAT WASHER SAE B/O 3/8” 4
52 HEX HEAD CAP SCREW B/O 3/8-16 X 1 1/2 2
57 HEX HEAD CAP SCREW B/O 3/8-16 X 3 2
17
52
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49
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16SPT-7 Six - Pak Light Commercial Trainer
DO NOT DISCARD THIS MANUAL
T U F F S T U F F L I G H T C O M M E R C I A L W A R R A N T Y
TuffStuff Fitness Equipment, Inc.
TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and
workmanship. All warranty periods begin to run from the date of delivery to the original purchaser. The warranty
and remedies set forth herein are conditioned upon proper storage, installation, use and maintenance and conformance with any recommendations of TuffStuff. This warranty does not cover products not manufactured by
TuffStuff or products which are altered without the express written consent of TuffStuff. This warranty as specified:
WARRANTY (less than 5 hours of use per day): a) Frames, welds, cams and weight plates -- Lifetime, b) Pivot
bearings, pulleys, bushings, gas shocks and guide rods -- Five (5) years, c) Linear bearings, finish and pull-pin
components -- One (1) year, and d) Upholstery, cables and rubber grips -- Three (3) months, and all other parts
not mentioned elsewhere in this warranty will expire one (1) year from the date of delivery to the original purchaser. The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective
parts, as TuffStuff may elect, at TuffStuff’s facility in Pomona, California, without charge to purchaser for either
parts or labor. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Pomona.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE
LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS
OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or
performance of the equipment and no action for breach of this written warranty or any implied warranty shall be
commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or
waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of
the party. Contact TuffStuff Fitness Equipment, Inc. at 1325 E. Franklin Avenue, Pomona, California 91766,
before returning any defective equipment.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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