OWNER’ S MANUAL
SPT-6
SIX-PACK TRAINER
AMERICA’S PREMIER EXERCISE EQUIPMENT
SPT-6
L 67” W 32” H 80”
SPT-6 Rev0
Revision Date 10-7-2008
Introduction
About the SPT-6 SIX PACK TRAINER
Congratulations on your new purchase of the SPT-6. We hope you
are completely satisfi ed with this product and wish you many years
of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity - 150 lbs. (Optional 200 Lbs.)
2. Total Machine Weight - 450 lbs.
3. Footprint (LWH) - See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Prior to the Assembly of the SPT-6
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrenches
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One Adjustable Wrench
6. One ratchet
7. One 3/4” socket
8. One 9/16” socket
9. One rubber mallet
10. Windex or household glass cleaner
11. Measuring tape
12. Utility knife
13. Ring pliers
Hardware Measurement Diagram
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Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
1
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
SPT-6 SIX PACK TRAINER
Step 1
Assembly List
Item # Description Qty.
11 MAIN FRAME 1
12 REAR STABILIZER 1
49 FLAT WASHER SAE B/O 3/8” 16
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
60 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 8
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
49
49
49
49
67
67
68
68
56
56
56
56
49
49
60
60
68
68
67
67
67
67
12
12
11
11
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49
SPT-6 SIX PACK TRAINER
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49
2
Step 2
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23
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23
69
58
58
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49
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58
58
Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
6 FRONT FRAME 1
11 MAIN FRAME 1
19 SELECTOR PLATE 1
21 TOP BEARING HOUSING 2
23 TOP SWIVEL PULLEY BRACKET 2
49 FLAT WASHER SAE B/O 3/8” 28
55 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 4
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 3
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 14
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
69 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 4
75 RETAINING SNAP RING EXT. PLAIN 1 1/4” 2
56
56
67
67
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49
68
68
67
67
49
49
67
67
55
55
49
6
6
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68
67
67
4
4
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67
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19
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67
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43
43
1
1
69
69
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49
57
57
5
5
3
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84
84
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47
43
43
70
70
SPT-6 SIX PACK TRAINER
Step 3
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43
1
1
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43
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47
Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
9 LONG DOUBLE SWIVEL PULLEY BRKT 2
20 SHORT DOUBLE SWIVEL PULLEY BRKT 2
43 FINISHED HEX NUT B/O 1/2-13 2
47 FLAT WASHER SAE B/O 1/2” 2
75 RETAINING SNAP RING EXT. PLAIN 1 1/4” 4
84 SPLIT LOCK WASHER B/O 1/2” 1
20
20
75
75
75
75
75
75
75
75
20
20
9
9
SPT-6 SIX PACK TRAINER
9
9
4
Step 4
49
49
56
56
68
68
49
49
67
67
67
67
Assembly List
Item # Description Qty.
49 FLAT WASHER SAE B/O 3/8” 30
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 15
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 15
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 15
56
56
49
49
56
56
68
68
56
56
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49
68
68
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67
67
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67
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56
68
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56
56
5
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68
68
67
67
56
56
56
56
68
68
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67
67
67
67
SPT-6 SIX PACK TRAINER
Assembly List
58
58
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49
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49
67
67
RAISE AND HOLD GUIDE RODS AND ASSEMBLE
HARDWARE AS SHOWN.
49
49
67
67
7 GUIDE ROD 3/4 RD X 67 1/2 2
18 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
22 TOP PLATE PULLEY BRACKETS 1
25 WEIGHT STACK SPACER 5” 2
26 10 LB STEEL WEIGHT PLATE BLACK 14
27 10 LB TOP PLATE W/ADJ SLTR BAR 1
41 DECAL-WEIGHT NUMBERS REF TP-10 (150 lbs) 1
43 FINISHED HEX NUT B/O 1/2-13 1
49 FLAT WASHER SAE B/O 3/8” 4
50 FLAT WASHER B/O 3/4 X 2” 4
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 2
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
76 RUBBER DONUT 1 X 2 1/2 4
84 SPLIT LOCK WASHER B/O 1/2” 1
Item # Description Qty.
41
41
76
76
76
76
50
50
25
25
50
50
56
56
22
22
49
49
49
49
56
56
43
43
68
68
84
84
18
18
27
27
7
7
26
26
Step 5
NOTES:
1. REMOVE WEIGHT SHIELD BEFORE
DOING THIS STEP.
SPT-6 SIX PACK TRAINER
6
Step 6 LAT CABLE ROUTING
STEP 1
21
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8
8
59
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64
64
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STARTING POINT
RUN CABLE THROUGH STARTING POINT INTO
TOP SWIVEL PULLEY BRACKET AS SHOWN AND
THEN ASSEMBLE IT TO THE UNIT.
STEP 3
G
STEP 2
E
D
STEP 4
A
C
B
FOLLOW LETTER SEQUENCE
TO ROUT THE CABLE.
I
STEP 5
8
8
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51
79
79
86
86
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81
64
64
G
E
F
Assembly List
59
59
M
Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
8 LAT CABLE 1
21 TOP BEARING HOUSING 2
49 FLAT WASHER SAE B/O 3/8” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4
64 NYLON D HANDLE 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
85 SPLIT LOCK WASHER B/O 3/8” 4
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
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59
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SPT-6 SIX PACK TRAINER
Step 7 LAT CABLE
Assembly List
Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
8 LAT CABLE 1
49 FLAT WASHER SAE B/O 3/8” 4
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 2
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 2
4
4
5
5
8
8
SPT-6 SIX PACK TRAINER
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY
8
5
48
65
48
5
48
65
5
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65
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5
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65
Assembly List
4 DOUBLE FLOATING PULLEY BRACKET LT 1
10 LOW ROW CABLE 1
48 FLAT WASHER SAE B/O 1/4” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
Item # Description Qty.
53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2
64 NYLON D HANDLE 2
65 NYLON INSERT LOCK NUT B/O 1/4-20 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY
C
C
B
A
Step 8 LOW ROW CABLE
STEP 1
9
STEP 2
D
E
F
SPT-6 SIX PACK TRAINER
Assembly List
5 DOUBLE FLOATING PULLEY BRACKET RT 1
10 LOW ROW CABLE 1
48 FLAT WASHER SAE B/O 1/4” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
Item # Description Qty.
53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2
6
6
5
5
48
65
65
5
48
48
65
63 NYLON ANKLE STRAP 1
64 NYLON D HANDLE 2
65 NYLON INSERT LOCK NUT B/O 1/4-20 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
5
5
10
10
65
5
48
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY
A
B
Step 9 LOW ROW CABLE
STEP 1
SPT-6 SIX PACK TRAINER
F
E
D
C
STEP 2
C
10
Step 10
Assembly List
Item # Description Qty.
3 BACK PAD FRAME 1
15 SEAT BEARING HOUSING 1
49 FLAT WASHER SAE B/O 3/8” 2
52 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 6 1
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 2
66 NYLON INSERT THIN PATTERN LOCK NUT B/O 1/2-13 1
85 SPLIT LOCK WASHER B/O 3/8” 2
MAKE SURE SET SCREW ON
ITEM NO. 15 IS ON THIS SIDE
SO IT LINES UP WITH SMALL
NOTCH ON ITEM NO. 11
59
59
85
85
66
66
49
49
15
15
52
52
49
49
85
85
59
59
11
SPT-6 SIX PACK TRAINER
Step
11
Assembly List
Item # Description Qty.
24 WEIGHT SHIELD 1
48 FLAT WASHER SAE B/O 1/4” 4
54 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 4
24
24
48
48
54
54
MAKE NECESARY ADJUSTMENTS ON BOTH
ADJUSTABLE ADAPTERS
SPT-6 SIX PACK TRAINER
48
48
54
54
12
Step 12
Assembly List
Item # Description Qty.
2 BACK PAD 1
17 SEAT PAD 1
49 FLAT WASHER SAE B/O 3/8” 4
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 4
17
17
49
49
57
57
2
2
57
57
SPT-6 SIX PACK TRAINER
49
49
13
68
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4
67
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5
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68
47
43
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57
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1
69
47
84
43
70
75
30
21
30
23
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56
56
49
22
56
67
49
67
69
68
43
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27
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59
7
26
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76
50
25
31
54
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48
13
73
80
79
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72
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42
30
20
11
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30
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68
53
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80
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14
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16
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2
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9
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23
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60
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12
75
58
82
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15
32
85
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91
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26
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79
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42
30
20
11
56
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80
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74
72
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3
2
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29
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32
85
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85
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91
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SPT-6 EXPLODED VIEW
SPT-6 SIX PACK TRAINER
SEE VIEW 2
SEE VIEW 1
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VIEW 1
VIEW 2
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6
K
SPT-6
Parts List
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
REV0
Item No. Description Rev. Part No. QTYITEM DESCRIPTION PART NO. QT
1 ADJUSTABLEȱDOUBLEȱPULLEYȱBRACKE
2 BACKȱPAD 0 UP6167
3 BACKȱPADȱFRAME 0 UP6168
4 DOUBLEȱFLOATINGȱPULLEYȱBRACKETȱL
5 DOUBLEȱFLOATINGȱPULLEYȱBRACKETȱRT 0 UP6171
6 FRONTȱFRAME 0 UP6172
7
GUIDEȱRODȱ3/4ȱRDȱXȱ67ȱ1/2
8 LATȱCABLE 0 UP6184
9 LONGȱDOUBLEȱSWIVELȱPULLEYȱBRKT 0 UP6173
10 LOWȱROWȱCABLE 0 UP6174
11 MAINȱFRAME 0 UP6175
12 REARȱSTABILIZER 0 UP6176
13 RELEASEȱHANDLE 0 UP6177
14 SCRATCHȱPROTECTOR 0 UP6178
15 SEATȱBEARINGȱHOUSING 0 UP6169
16 SEATȱFRAME 0 UP6179
SEATȱPAD 0 UP6180
17
SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOBȱȱȱȱȱȱȱȱȱȱȱȱȱ 0 UP3035
18
SELECTORȱPLATE 0 UP6181
19
SHORTȱDOUBLEȱSWIVELȱPULLEYȱBRKT 0 U P6182
20
TOPȱBEARINGȱHOUSING 0 UP6166
21
TOPȱPLATEȱPULLEYȱBRACKETS 0 UP6183
22
TOPȱSWIVELȱPULLEYȱBRACKET 0 UP3634
23
WEIGHTȱSHIELD 0 UP6185
24
WEIGHTȱSTACKȱSPACERȱ5Ȉ 0 UP5238 2
25
10ȱLBȱSTEELȱWEIGHTȱPLATEȱBLACKȱ4ȱ9/16ȱXȱ9ȱ7/16ȱASSYȱ
26
10ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19ȱBLKȱWTSȱ
27
ADJUSTABLEȱADAPTER
28
BALLȱBEARINGȱ#Wȱ516
29
BALLȱBEARINGȱR20ȬRSȱ(ȱ4ȱI.D.ȱXȱ2ȱ1/4ȱXȱ1/2ȱ)ȱ
30
BLACKȱRUBBERȱGRIPȱ1/2ȱXȱ4ȱ7/8
31
CHROMEȱWASHERȱ3/8ȱXȱ1ȱ1/2
32
DECALȬIMPORTANTȱADJUSTȱCABLEȱHEREȱ(REVȱ0)
33
DECALȬCAUTIONȱWEIGHTȱTRAININGȱSAFETY...ȱ(REVȱ1)
34
DECALȬDANGERȱTIGHTENȱTHISȱRETAINING...ȱ(REVȱ2)
35
DECALȬEXERCISEȱCHARTȱ(SPTȬ6)ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ
36
DECALȬIMPORTANTȱFORȱBESTȱPERFORMANCE...ȱ(REVȱ0)
37
DECALȬIMPORTANTȱCHECKȱCABLESȱBEȱSURE...ȱ(REVȱ0)
38
DECALȬWARNINGȱATTENTIONȱUSERS!ȱMOVING...ȱ(REVȱ0
39
DECALȬWARNINGȱKEEPȱHANDSȱANDȱFINGERS...ȱ(REVȱ2)
40
DECALȬWEIGHTȱNUMBERSȱREFȱTPȬ10ȱ(150ȱlbs)
41
EDGEȱPROTECTORȱCHROMEȱ11ȱGA
42
FINISHEDȱHEXȱNUTȱB/Oȱ1/2Ȭ13
43
FINISHEDȱHEXȱNUTȱB/OȱM10Ȭ1.5
44
FLATȱPHILLIPSȱSCREWȱZINCȱ#ȱ2ȱXȱ1/2
45
FLATȱPHILLIPSȱUNDERCUTȱ1/4Ȭ20ȱXȱ3/8
46
ASSY
0 UP6165
0 UP6170
0
UP6187 2 53
BNH1650 14 72
BNH1982 1
BNH2279 2
BNH0628
BNH1712
BNH1818 1
BNH1015 1 78
BNH1893 1 79
BNH0126 1
BNH0142 2 81
BNH2277 1 82
BNH1894 1
BNH1891 1 84
BNH1895 1 85
BNH0620 2
BNH1730 1 87
BNH1724 1
BNH0201 3
BNH0651 2
BNH1480 2
BNH2163 2
1 47
1 48
1 49
1 50
1 51
1 52
1 54
2 55
2 56
1 57
1 58
1 59
1 60
1 61
1 62
1 63
1 64
1 65
2 66
2 67
1 68
2
1
2
12
FLATȱWASHERȱȱSAEȱB/Oȱ1/2Ȉ BNH0239 2
FLATȱWASHERȱȱSAEȱB/Oȱ1/4Ȉ BNH0877 12
FLATȱWASHERȱȱSAEȱB/Oȱ3/8Ȉ BNH0239 92
FLATȱWASHERȱB/Oȱ3/4ȱXȱ2Ȉ BNH0878 4
HARDȱPVCȱCABLEȱSTOPPERȱ1ȱ1/2ȱRDȱXȱ2 BNH2258 6
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ1/2Ȭ13ȱXȱ6 BNH0269 1
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱ
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ1/4Ȭ20ȱXȱ3/4 BNH0890 4
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ1 BNH0275 5
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ1ȱ
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ3 BNH0282 5
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ3ȱ1/2 BNH0280 5
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ3/4 BNH0283 6
HEXȱHEADȱCAPȱSCREWȱGRȬ5
HEXȱKEYȱALLOYȱ3/32Ȉȱ BNH0372 1
HEXȱKEYȱLONGȱARMȱALLOYȱ3/16Ȉȱ BNH0371 1
NYLONȱANKLEȱSTRAP BNH2263 1
NYLONȱDȱHANDLE BNH1215 6
NYLONȱINSERTȱLOCKȱNUTȱB/Oȱ1/4Ȭ20
NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱB/Oȱ1/2Ȭ1
NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱB/Oȱ3/8Ȭ1
BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2 BNH0553 25
69
NYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2ȱBLAC
70
PLASTICȱINSERTȱCAPȱ2ȈȱRDȱ10Ȭ14ȱGA BNH0004 2
71
PLASTICȱINSERTȱCAPȱ3ȈȱRDȱ10Ȭ14ȱGA BNH1364 4
PLASTICȱINSERTȱCAPȱELLIPTICALȱ2ȱXȱ4 BNH1794 2
73
PULLȱPINȱASSYȱ3ȱ1/2ȱDRILLED BNH1721 1
74
PUSHȱPULLȱPINȱ1/2ȱXȱ5ȱ5/8ȱLIGHTȱSPRING BNH0586 1
75
RETAININGȱSNAPȱRINGȱEXT.ȱPLAINȱ1ȱ1/4Ȉ BNH1718 6
76
RUBBERȱDONUTȱ1ȱXȱ2ȱ1/2 BNH0062 4
77
RUBBERȱFOOTȱFORȱ6ȱXȱ4ȱ1/4ȱPLATEȱ BNH1647 5
RUBBERȱGROMMETȱ3/4ȈȱID BNH0401 2
SHOULDERȱBOLTȱALLOYȱ3/8ȱXȱ3/4 BNH0718 7
80
SINGLEȱSTRANDȱCONNECTINGȱLINKȱ#40 BNH0066 1
SNAPȱLINKȱZ/Pȱ8MMȱXȱ80MM BNH0065 6
SOCKETȱSETȱSCREWȱALLOYȱ10Ȭ30ȱXȱ1/8 BNH0473 2
83 SOCKETȱSETȱSCREWȱALLOYȱ3/8Ȭ16ȱXȱ1/2 BNH0474 1
SPLITȱLOCKȱWASHERȱB/Oȱ1/2Ȉ BNH0653 2
SPLITȱLOCKȱWASHERȱB/Oȱ3/8Ȉ BNH0658 7
86 STRAPȱBRACKETȱ20ȱ#SF20ȱSTAINLESSȱSTEELȱ3/32Ȉ BNH1904 6
SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340ȱȱȱȱ BNH0704 2
88 TUFFSTUFFȱLOGOȱALUMINUMȱSMALLȱ(REVȱ1) BNH1323 1
89
UȬSTYLEȱTAPPEDȱHOLEȱNUTȱ1/4Ȭ20 BNH0708 4
90 DECALȬSIXȱPACKȱLOGOȱ(SPTȬ6)ȱ BNH2278 2
91 NYLONȱSNAPȬINȱFINISHINGȱPLUGȱ3/8Ȉȱ(SPTȬ6)ȱ100ȱPCSȱȱȱȱȱ BNH2280 8
B/Oȱ1/4Ȭ20ȱXȱ1ȱ3/4 BNH1338 4
3/4 BNH0274 29
ȱB/Oȱ3/8Ȭ16ȱXȱ4 BNH0285 2
ȱ BNH0213 4
BNH0366 1
BNH0365 41
BNH0506 4
SPT-6 SIX PACK TRAINER
15
Maintenance
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat fi nish
should be polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lanolin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural fl exibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fi ttings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin functions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-service immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is important to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, meaning cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fi tting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fi tting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley. This is and early
warning sign to replace the cable.
16
SPT-6 SIX PACK HOME GYM SYSTEM
Maintenance
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regular basis if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of tefl on grease. We recommend a tefl onbase (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in corrosion of the linear shaft causing the bearings to clogged and jammed
If you religiously perform the maintenance procedures, you will increase the life of the machine and ultimately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
.
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: service@tuffstuff.net
SPTR-6 SIX PACK HOME GYM SYSTEM
17
DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufacturer other than TuffStuff.
Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.
Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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