SP-4405
PECTORAL CONTRACTOR
ASSEMBLY MANUAL
REV. 0
PLATINUM
L 48” W 77” H 55”
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Introduction
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bout the Pectoral Contractor SP-4405
rior to the Assembly of the Pectoral Contractor
Congratulations on your new purchase of the
Pectoral Contractor. We hope you are completely satisfied
with this product and wish you many years of enjoyment.
uff Stuff Equipment
This Tuffstuff product has been built to precise quality
standards and has been carefully packaged to ensure that
damage will not occur during shipment. The TuffStuff
Warranty and signature indicating final inspection has been
conducted by our line foreman, is an expression of our
confidence in the completeness, the materials, and
workmanship of this product.
arranty
SEE A COPY OF WARRANTY ON BACK PAGE
egistration Card
To avoid unnecessary delays in warranty service and to
insure that a permanent record of your purchase is on file
with our factory, be sure to complete the warranty
registration card and send it to:
TUFFSTUFF Fitness Equipment Inc., today.
pecifications
1. Maximum Wt. Capacity - 150 Lbs.
2. Total Machine Weight - 500 Lbs.
3. Footprint (LWH) - See Front Page
Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
1. We advise you to consult your local TuffStuff retailer if you
should have a question or problem regarding the proper
assembly of this unit.
ool Requirements
1. One 3/4” combination wrench
2. One 9/16” combination wrench
3. One 7/16” combination wrench
4. One ratchet
5. One 3/4” socket
6. One 9/16” socket
7. One 7/16” socket
8. Rubber mallet
9. Windex or household glass cleaner
10. One can silicone spray / teflon spray lubricant
11. Measuring tape
12. Utility knife
Hardware Measurement Diagram
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afety First
Safety Precautions
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that
your safety is not jeopardized. A moment’s lack of attention
can result in an accident, as can failure to observe certain
safety precautions.
1. Read, study and understand the Owner’s Manual and all
the warning labels on this product. Furthermore, it is
recommended to familiarize yourself and others with the
proper operation and workout recommendations for this
Tuff Stuff product prior to use. Some of this information
can be obtained in this Owner’s Manual, as-well-as from
your local Tuff Stuff retailer.
2. It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact.
Replacement of Owner’s Manuals and labels are available
from your local Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
4. Use proper discretion when children are present.
5. Frayed or worn cables can be dangerous and may cause
injury. Periodically check these cables for any indication
of wear.
6. Keep hands, limbs, loose clothing and long hair well out of
the way of moving parts.
7. Do not attempt to lift more weight than you can control
safely.
8. Inspect the Unit for any sign of wear on parts, hardware
becoming loose or cracks on welds. If a problem is found,
do not use or allow the machine to be used until the
defective part is repaired or replaced.
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SEE FIG. D
117011
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY.
SEE FIG. A
SEE FIG. B
181118
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SEE FIG. C
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COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
SP-4405 Pectoral Contractor
Parts List
Item No.
1 ADJUSTABLE SEAT FRAME UP5072 1 43 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 3/8 BNH1841 2
2 ALUMINUM CAM PLATE BNH1153 2 44 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 BNH0890 8
3 BACK PAD UP5075 1 45 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 BNH0115 2
4 BASE FRAME UP5069 1 46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 BNH0303 2
5 FRONT FRAME UP5070 1 47 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 BNH0274 4
6 GUIDE ROD 3/4 X 53 3/4 UP0783 2 48 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 BNH0279 2
7 GUIDE ROD RETAINER UP5068 1 49 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 BNH0312 2
8 OFFSET PULLEY BRACKET UP5073 1 50 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/4 BNH0317 2
9 PEC DEC ARM LEFT UP0819 1 51 HEX KEY 1/8" BNH0767 1
10 PEC DEC ARM RIGHT UP0818 1 52 HEX KEY 3/16" BNH0371 1
11 PEC DEC CABLE UP5077 1 53 HEX KEY 3/32" BNH0372 1
12 PEC DEC SWIVEL HANDLE UP0324 2 54 HEX KEY 5/32" BNH0373 1
13 SEAT PAD UP5074 1 55 HEX KEY 7/32" BNH0575 1
14 SELECTOR PIN W/COIL 3/8 X 3 1/4 GOLD KNOB UP3051 1 56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 BNH0365 8
15 WEAR COVER (OPTIONAL) UP5078 1 57 NYLON INSERT LOCK NUT B/O 1/2-13 BNH0212 4
16 WEIGHT SHROUD 54" UP5029 1 58 NYLON INSERT LOCK NUT B/O 3/8-16 BNH0214 2
17 WEIGHT SHROUD 54" UP5071 1 59 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK BNH0506 6
18 WEIGHT STACK CABLE UP5076 1 60 NYLON SPACER 3/8 X 3/4 X 3/8 BNH0392 2
19 WEIGHT STACK FRAME 54" UP5067 1 61 PLASTIC END CAP 2 X 3 BNH0606 3
20 WEIGHT STACK SPACER 4" UP0786 2 62 PLASTIC SHROUD LID 5/8 X 14-1/8 X 10 BNH0185 1
21 ALUMINUM CAP 1" RD. (CAP-100) BNH0537 2 63 PULL PIN 1/2 X 3 1/2 LIGHT SPRING (YELLOW KNOB) BNH0603 3
22 ALUMINUM INSERT CAP 2 SQ X .105 BNH1502 1 64 RETAINING SNAP RING EXT. .925 X 1 X .042 BNH0419 2
23 BALL BEARING W/GROVE 620SRS (0.9850 X 2.0490 X 0.5890) BNH1831 4 65 RETAINING SNAP RING EXT. PLAIN 1.8865 X 2.1990 X .071 BNH1832 4
24 BRONZE BUSHING 0.9835 X 1 1/2 X 0.8635 X 1 3/4 X 0.112 BNH1821 4 66 RUBBER CONE 1 ID X 3 OD X 1 1/8 BNH1451 2
25 BUTTON HEAD SOCKET CAP SCREW B/O 1/4-20 X 3/8 BNH1346 2 67 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2
26 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 BNH0896 2 68 RUBBER GRIP 1 ID X .125 X 7 1/2 BNH0965 2
27 CABLE HEX TAP BOLT 1/2-13 X 3 BNH1048 1 69 RUBBER GROMMET 3/4" ID (2867-012) BNH0401 2
28 DECAL-ADJUST CABLE HERE BNH0789 1 70 SOCKET HEAD CAP SCREW B/O 1/4-20 X 3/4 BNH0452 2
29 DECAL-CAUTION 1 3/4 X 5 1/2 BNH0126 1 71 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 4
30 DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2 BNH0142 3 72 SOCKET SET SCREW ALLOY 3/8-16 X 3/4 BNH0476 2
31 DECAL-EXERCISE SP-4405 PECTORAL 5 1/4 X 10 1/2 BNH1685 1 73 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 1 BNH1844 1
32 DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2 BNH0143 1 74 SPLIT LOCK WASHER B/O 3/8" BNH0658 2
33 DECAL-WARNING KEEP HANDS AND FINGERS... BNH0620 1 75 SPLIT LOCK WASHER B/O 1/2" BNH0653 2
34 DECAL-WEIGHT NUMBERS REF TP-15 (150 lbs) BNH1544 1 76 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 2
35 EDGE PROTECTOR CHROME 11 GA BNH1724 4 77 TUFFSTUFF LOGO ALUMINUM SMALL BNH1323 1
36 CHROME WASHER 3/8 X 1 1/2 BNH1015 2 78 URETHANE BUMPER 1 3/4 BNH0229 3
37 FINISHED HEX NUT B/O 1/2-13 BNH0201 1 79 URETHANE BUMPER 962 BNH0244 2
38 FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3 BNH0787 2 80 U-STYLE TAPPED HOLE NUT 1/4-20 BNH0708 8
39 FLAT WASHER SAE B/O 1/2" BNH0238 8 81 U-STYLE TAPPED HOLE NUT 3/8-16 BNH1211 2
40 FLAT WASHER SAE B/O 3/8" BNH0239 22 82 10 LB CAST WEIGHT PLATE GREY BNH0904 14
41 FLAT WASHER USS B/O 1/4" BNH0233 8 83 10 LB TOP PLATE SELECTOR BAR 14 WTS 16.5 BNH1174 1
42 FLAT WASHER USS B/O 3/4 X 2" BNH0878 4 84 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 5/8 BNH1842 2
Description Part No. Qty.
Item No.
Description Part No. Qty.
8
Maintenance
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat fi nish
should be polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lanolin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural fl exibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fi ttings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin functions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-service immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is important to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, meaning cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fi tting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fi tting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley. This is and early
warning sign to replace the cable.
9
Maintenance
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regular basis if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of tefl on grease. We recommend a tefl onbase (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in corrosion of the linear shaft causing the bearings to clogged and jammed
If you religiously perform the maintenance procedures, you will increase the life of the machine and ultimately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
.
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: service@tuffstuff.net
10
DO NOT DISCARD THIS MANUAL
TUFFSTUFF WARRANTY
TuffStuff warrants to the original purchas er that TuffStuff equipment will be free from defects in material and
workmanship. All warranty periods begin to run from the date of delivery to the original purchaser. The warranty
and remedies set forth herein are conditioned upon proper storage, installation, use and maintenance and conformance with any recommendations of TuffStuff. This warranty does not cover products not manufactured by
TuffStuff or products which are altered without the express written consent of TuffStuff. This warranty as specified:
FULL COMMERCIAL WARRANTY (more than 5 hours of use per day): a) Frames, welds, cams and
weight plates -- Lifetime, b) Pivot bearings, pulleys, bushings, gas shocks and guide rods -- Five (5) years, c)
Belts, linear bearings and pull-pin components -- One (1) year, and d) Upholstery, cables, finish and rubber grips
-- Six (6) months.
LIGHT COMMERCIAL WARRANTY (less than 5 hours of use per day): a) Frames, welds, cams and weight
plates -- Lifetime, b) Pivot bearings, pulleys, bushings, gas shocks and guide rods -- Five (5) years, c) Linear
bearings, finish and pull-pin components -- One (1) year, and d) Upholstery, cables and rubber grips -- Three
(3) months, and all other parts not mentioned elsewhere in this warranty will expire one (1) year from the date of
delivery to the original purchaser. The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts, as TuffStuff may elect, at TuffStuff’s facility in Pomona, California, without
charge to purchaser for either parts or labor. Purchaser is responsible for installation of repaired or replaced parts,
and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff’s facility in
Pomona.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE
LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS
OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or
performance of the equipment and no action for breach of this written warranty or an y implied warranty shall be
commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or
waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of
the party. Contact TuffStuff Fitness Equipment, Inc. at 1325 E. Franklin Avenue, Pomona, California 91766,
before returning any defective equipment.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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