TuffStuff SP-4402 Assembly Manual

AMERICA’S PREMIER EXERCISE EQUIPMENT

SHOULDER PRESS

ASSEMBLY MANUAL

SP-4402

REV. 0

PLATINUM

50 1/2"

55 1/4"

L 50 1/2" W 55 1/4" H 54 3/4"

Introduction

About the Shoulder Press SP-4402

Congratulations on your new purchase of the Shoulder Press. We

hope you are completely satis ed with this product and wish you
many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards and
has been carefully packaged to ensure that damage will not occur
during shipment. The TuffStuff Warranty and signature indicating
final inspection has been conducted by our line foreman, is an
expression of our con dence in the completeness, the materials,
and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.

Specifi cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 575 lbs.

3. Footprint (LWH) - See Front Cover.

Note: Due to continuing product improvements, speci cations and designs are subject to change
without notice.

Prior to the Assembly of the Shoulder Press

1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.

Tool Requirements

1. One 7/8” combination wrench

2. One 3/4” combination wrench

3. One 9/16” combination wrench

4. One 7/16” combination wrench

5. One ratchet

6. One 3/4” socket

7. One 9/16” socket

8. One 7/16” socket

9. One rubber mallet

10. Windex or household glass cleaner

11. Measuring tape

12. Utility knife

Hardware Measurement Diagram

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W W

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Safety Precautions

Safety First

Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.

1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.

2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.

3. Consult with your physician before beginning any exercise
program.

2 SP-4402 Shoulder Press

4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.

5. Use proper discretion when children are present.

6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.

7. Do not attempt to lift more weight than you can control safely.

8. Inspect the Unit for any sign of wear on parts, hardware becoming

loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired

or replaced.

CHART

SP-4402

BOLD FONT = SUB-ASSEMBLY PARTS

REGULAR FONT = HARDWARE

ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY.

3 BACK PAD UP5024 1
4 BOTTOM CROSS BRACE UP5020 1
5 GUIDE ROD 3/4 X 53 3/4 UP0783 2
6 GUIDE ROD RETAINER W/THREAD UP5017 1
7 PIVOT AXLE 1 X 5 1/8 UP5026 1
8 PRESS BAR UP5025 1

9 REAR CROSS BRACE UP5027 1
10 SEAT ELEVATION TUBE UP5022 1
11 SEAT PAD UP5023 1
12 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB UP3035 1
13 SHOULDER PRESS CABLE UP5028 1
14 SHOULDER PRESS MAIN FRAME UP5021 1
16 WEIGHT SHROUD 54” UP5029 1
17 WEIGHT SHROUD W/HOLES 54” UP5030 1
18 WEIGHT STACK FRAME 54” UP5016 1
19 WEIGHT STACK SPACER 4” UP0786 2

20 ALUMINUM CAP 1” RD. (CAP-100) BNH0537 2 62 PLASTIC SHROUD LID 5/8 X 14-1/8 X 10 BNH0185 1

21 ALUMINUM INSERT CAP 2 SQ X .105 BNH1502 2 63 PULL PIN 1/2 X 5 5/8 LIGHT SPRING BNH0701 1

22 ALUMINUM INSERT CAP 2 X 3 X .105 BNH1503 2 64 RETAINING SNAP RING EXT. PLAIN 1.886 BNH1832 2

23 BALL BEARING W/GROVE 620SRS BNH1831 2 65 ROD END 1/2-13 BNH1828 1

24 BUTTON HD SOC CAP SCREW B/O 1/4-20 X 3/8 BNH1346 8 66 RUBBER BUMPER 3/8 X 2 1/2 BNH0511 1

25 BUTTON HD SOC CAP SCREW B/O 3/8-16 X 1 BNH0115 2 67 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2

26 CHROME WASHER 3/8 X 1-1/2 BNH1015 2 68 RUBBER FLAT TUBE .94 ID X .115 WALL X 15 1/4 BNH1377 2

28 DECAL-ADJUST CABLE HERE BNH0789 1 69 RUBBER GROMMET 3/4” ID (2867-012) BNH0401 2

29 DECAL-CAUTION 1 3/4 X 5 1/2 BNH0126 1 70 SHOULDER BOLT ALLOY 1/2 X 1 1/4 BNH0098 1

30 DECAL-DANGER TIGHTEN THIS RET..., BNH0142 1 71 SOCKET SET SCREW ALLOY 1/4-20 X 1/4 BNH0790 2

31 DECAL-EXERCISE SP-4402 SHOULDER PRESS BNH1682 1 72 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 4

32 DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2 BNH0143 1 73 SPLIT BOLT Z/P 1/2-13 X 1 BNH0479 1

33 DECAL-WARNING KEEP HANDS AND FINGERS... BNH0620 1 74 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 BNH1131 1

34 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) BNH1542 1 75 SPLIT LOCK WASHER B/O 1/2” BNH0653 4

35 EDGE PROTECTOR CHROME 11 GA BNH1724 4 76 SPLIT LOCK WASHER B/O 3/8” BNH0658 2

37 FINISHED HEX NUT B/O 1/2-13 BNH0201 1 78 STEEL BUMPER WASHER Z/P 3/8” BNH0498 1

38 FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3 BNH0787 2 79 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 2

39 FLAT WASHER SAE B/O 1/2” BNH0238 16 80 TUFFSTUFF LOGO ALUMINUM LARGE BNH1837 1

40 FLAT WASHER SAE B/O 3/8” BNH0239 21 81 URETHANE BUMPER 1 3/4 BNH0229 3

41 FLAT WASHER USS B/O 1/4” BNH0233 8 82 U-STYLE TAPPED HOLE NUT 1/4-20 BNH0708 8

42 FLAT WASHER USS B/O 3/4 X 2” BNH0878 4 83 U-STYLE TAPPED HOLE NUT 3/8-16 BNH1211 2

43 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 1 BNH0259 2 84 15 LB CAST WEIGHT PLATE GREY (EA) BNH0926 19

44 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 3/8 BNH1841 4 85 10 LB TOP PLATE W/ADJ. SLTR BAR 19 WTS BNH1100 1

45 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 4 5/8 BNH1843 4

Parts List

46 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 BNH0890 8

47 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 BNH0303 2

48 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1-3/4 BNH0274 6

49 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 BNH0312 4

50 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 BNH0285 1

51 HEX KEY 3/32” BNH0372 1

52 HEX KEY 7/32” BNH0575 2

53 HEX KEY 1/4” BNH0375 1

54 HEX KEY 5/32” BNH0373 1

55 HEX KEY 1/8” BNH0767 1

56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 BNH0365 7

57 NYLON INSERT LOCK NUT B/O 1/2-13 BNH0212 8

58 NYLON INSERT LOCK NUT B/O 3/8-16 BNH0214 1

59 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK BNH0506 6

60 PLASTIC END CAP 2 X 3 BNH0606 3

61 PLASTIC SHROUD GAP COVER 3” BNH1829 1

3SP-4402 Shoulder Press

Step 1

Assembly List

ITEM # DESCRIPTION QTY.

4 BOTTOM CROSS BRACE 1
7 PIVOT AXLE 1 X 5 1/8 1

8 PRESS BAR 1
10 SEAT ELEVATION TUBE 1
14 SHOULDER PRESS MAIN FRAME 1

25 BUTTON HEAD SCREW B/O 3/8-16 X 1 2

26 CHROME WASHER 3/8 X 1 1/2 2

39 FLAT WASHER SAE B/O 1/2” 4

40 FLAT WASHER SAE B/O 3/8” 8

45 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 4 5/8 2

48 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1-3/4 4

56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 4

57 NYLON INSERT LOCK NUT B/O 1/2-13 2

59 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 4

60 PLASTIC END CAP 2 X 3 3

76 SPLIT LOCK WASHER B/O 3/8” 2

4 SP-4402 Shoulder Press

56

40

40

48

8

59

25

76

26

59

57

39

7

56

40

59

40

48

56

40

4

57

10

39

56

40

48

40

60

59

14

39

45

26

76

25

60

60

39

45

5SP-4402 Shoulder Press