TuffStuff SP-415 Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS

TABLE OF CONTENTS:

Introduction
Pg. 1

Safety Precautions
Pg. 1

Assembly
Pg. 2 - Pg. 9

Cable Adjustment
Pg. 8

Cable Mapping Diagram
Fold-out Pg. 10

Exploded View Diagram
Fold-out Pg. 11

Parts List
Pg. 12

Warranty
Back Page

SP-415

Inner/Outer Thigh

Revision Date 06-03-02

55 3/4"

58"

L 55 3/4” W 58” H 54 3/4”

A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t

© 2003 TuffStuff Fitness Equipment, Inc.

SP-415 Rev0

Introduction

SCREW LENGHT

About the Inner/Outer Thigh SP-415

Congratulations on your new purchase of the Inner/Outer.
We hope you are completely satisfied with this product and
wish you many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality
standards and has been carefully packaged to ensure that
damage will not occur during shipment. The limited lifetime
warranty and signature indicating final inspection has been
conducted by our line foreman, is an expression of our
confidence in the completeness, the materials, and
workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE

Registration Card

To avoid unnecessary delays in warranty service and to
insure that a permanent record of your purchase is on file
with our factory, be sure to complete the warranty
registration card and send it to Task Industries today.

Specifications

1. Maximum Wt. Capacity - 150 Lbs.

2. Total Machine Weight - 487 Lbs.

3. Footprint (LWH) - See Front Page

Prior to the Assembly of the Inner/Outer Thigh

1. We advise you to consult your local Tuff Stuff retailer if
you should have a question or problem regarding the
proper assembly of this unit.

2. Neatly organize and identify all parts according to the
Parts List and the Exploded View Diagram .

Tool Requirements

1. One 3/4” combination wrench

2. One 9/16” combination wrench

3. One 7/16” combination wrench

4. One ratchet

5. One 3/4” socket

6. One 9/16” socket

7. One 7/16” socket

8. Rubber mallet

9. Hammer

10. Windex or household glass cleaner

11. One can silicone spray / teflon spray lubricant

12. Measuring tape

13. Utility knife

Hardware Measurement Diagram

Note: Due to continuing product improvements, specifications and designs are subject to change

without notice.

S afety First

Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that
your safety is not jeopardized. A moment’s lack of attention
can result in an accident, as can failure to observe certain
safety precautions.

1. Read, study and understand the Owner’s Manual and all
the warning labels on this product. Furthermore, it is
recommended to familiarize yourself and others with the
proper operation and workout recommendations for this
Tuff Stuff product prior to use. Some of this information
can be obtained in this Owner’s Manual, as-well-as from
your local Tuff Stuff retailer.

2. It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact.
Replacement of Owner’s Manuals and labels are available
from your local Tuff Stuff retailer.

3. Consult with your physician before beginning any exercise
program.

Safety Precautions

WASHER DIAMETER

SCREW WIDTH

4. Use proper discretion when children are present.

5. Frayed or worn cables can be dangerous and may cause
injury. Periodically check these cables for any indication
of wear.

6. Keep hands, limbs, loose clothing and long hair well out of
the way of moving parts.

7. Do not attempt to lift more weight than you can control
safely.

8. Inspect the Unit for any sign of wear on parts, hardware
becoming loose or cracks on welds. If a problem is found,
do not use or allow the machine to be used until the
defective part is repaired or replaced.

NUT DIAMETER

1

SP-415 Inner/Outer Thigh

Owner’s Manual: Assembly Instructions

1

37

FIG. 1 On a flat surface, attach the Bottom Cross Brace (#37)
to the assembled Weight Stack Frame (#1), in the position as shown
above, and secure it into place using two Hex Head Cap Screws 1/2­13 X 3 1/2 (#24), four Flat Washers SAE 1/2” (#29), and two Nylon In­sert Lock Nuts 1/2-13 (#22).

Note: Use the overhead view on the cover page for designing
your layout before assembling.

1

4

5

FIG. 2 Remove the Guide Rod Retainer (#5), and the Top Plate

Selector Bar (#8) to allow the assembly of the weight plates.

Note: Lubricate the Guide Rods (#4) with silicone or teflon lu­bricant at this time.

8

7

7

15

FIG. 3 Carefully begin sliding the Weight Plates (#7) onto the

Guide Rods (#4), in position as shown above, allowing the first one

to rest on top of the Rubber Donuts (#15).

4

15

SP-415 Inner/Outer Thigh

Label

8

4

7

FIG. 4 Slide the Top Plate Selector Bar (#8) onto the Guide

Rods (#4) allowing it to rest on top of the completed Weight Stack.

Note: Be sure the label on the Top Plate Selector Bar (#8) is
facing out, as shown above, before sliding the Top Plate Se-

lector Bar (#8) onto the Guide Rods (#4).

2

1

5

8

89

8

89

4

FIG. 5 Maneuver the two Guide Rods (#4) into the holes on the
bottom side of the Guide Rod Retainer (#5). Next, secure the Guide

Rod Retainer (#5) along with the two captive Guide Rods (#4) to the
Weight Stack Frame (#1) using two Hex Head Cap Screws 1/2-13 X

3 1/4 (#27), four Flat Washers SAE 1/2” (#29), and two Nylon Insert
Lock Nuts 1/2-13 (#22).

4

49

84
85

82

8

FIG. 6 Locate the Selector Pin w/Coil (#89) and slide the ring over
the Selector Bar (#8) as shown above.

7

7

90

FIG. 7 Connect the Cable (#49) to the Top Plate Selector Bar

(#8) by threading the Finished Hex Nut 1/2-13 (#85) and inserting a

Split Lock Washer 1/2” (#82) to the Cable Hex Tap Bolt 1/2-13 X 3
(#84). Then, thread the Cable Hex Tap Bolt 1/2-13 X 3 (#84) to the
threaded socket of the Top Plate Selector Bar (#8).

Loosely Fasten: Do not completely fasten this hardware as­sembly at this time, as it will be completely fastened later in
the assembly process.

Note: Refer to Fig A on fold-out page 10 for further detailed il­lustration of this assembly.

3

90

FIG. 8 Adhere the Decal Weight Numbers (#90) to the Weight
Plates (#7) in the corresponding order. Begin with the 20 at the top, 30
next, and so on.

SP-415 Inner/Outer Thigh