TuffStuff SP-404 Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS
TABLE OF CONTENTS:
Safety Precautions Pg. 1
Assembly Pg. 2 - Pg. 11
Cable Adjustment Pg. 9
Parts List Pg. 13
Exploded View Diagram Fold-out Pg. 14
Cable Mapping Diagram Fold-out Pg. 15
Warranty Back Page
SP-404
Lat/Mid-Row
A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t
Revision Date 05-29-02
61 1/2"
48"
L 61 1/2” W 48” H 82 3/4”
© 2003 TuffStuff Fitness Equipment, Inc.
SP-404 Rev0
Introduction
SCREW LENGHT
About the Lat/Mid-Row SP-404
Congratulations on your new purchase of the Lat/Mid-Row. We hope you are completely satisfied with this product and wish you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards and has been carefully packaged to ensure that damage will not occur during shipment. The limited lifetime warranty and signature indicating final inspection has been conducted by our line foreman, is an expression of our confidence in the completeness, the materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE
Registration Card
To avoid unnecessary delays in warranty service and to insure that a permanent record of your purchase is on file with our factory, be sure to complete the warranty registration card and send it to Task Industries today.
Specifications
1. Maximum Wt. Capacity - 200 Lbs.
2. Total Machine Weight - 555 Lbs.
3. Footprint (LWH) - See Front Page
Prior to the Assembly of the Lat/Mid -Row
1. We advise you to consult your local Tuff Stuff retailer if you should have a question or problem regarding the proper assembly of this unit.
2. Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram .
Tool Requirements
1. One 3/4” combination wrench
2. One 9/16” combination wrench
3. One 1/2” combination wrench
4. One 7/16” combination wrench
5. One ratchet
6. One 9/16” socket
7. One 3/4” socket
8. One 7/16” socket
9. Rubber mallet
10. Windex or household glass cleaner
11. One can silicone spray / teflon spray lubricant
12. Measuring tape
13. Utility knife
Hardware Measurement Diagram
Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
S afety First
Regardless of how enthusiastic you may be about getting on your equipment and exercising, take the time to ensure that your safety is not jeopardized. A moment’s lack of attention can result in an accident, as can failure to observe certain safety precautions.
1. Read, study and understand the Owner’s Manual and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this Tuff Stuff product prior to use. Some of this information can be obtained in this Owner’s Manual, as-well-as from your local Tuff Stuff retailer.
2. It is imperative that you retain this Owner’s Manual and be sure all warning labels are legible and intact. Replacement of Owner’s Manuals and labels are available from your local Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise program.
Safety Precautions
WASHER DIAMETER
SCREW WIDTH
4. Use proper discretion when children are present.
5. Frayed or worn cables can be dangerous and may cause injury. Periodically check these cables for any indication of wear.
6. Keep hands, limbs, loose clothing and long hair well out of the way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming loose or cracks on welds. If a problem is found, do not use or allow the machine to be used until the defective part is repaired or replaced.
NUT DIAMETER
1
SP-404 Lat/Mid-Row
Owner’s Manual: Assembly Instructions
1
60
26
60
FIG. 1 Using a rubber mallet, insert three Plastic End Caps 2 X 3 (#60) onto the tube-ends of the Base Frame (#26). Next, on a flat surface, attach the Base Frame (#26) to the assembled Weight
Stack Frame (#1) using two Hex Head Cap Screws 1/2-13 X 3 1/2
(#20), four Flat Washers SAE 1/2” (#25), and two Nylon Insert Lock Nuts 1/2-13 (#18).
Note: Use the overhead view on the cover page for designing your layout before assembling.
60
1
4
FIG. 2 Remove the Guide Rod Retainer (#4), and the Top Plate
Selector Bar (#6) to allow the assembly of the weight plates.
6
3
12
5
3
5
12
12
FIG. 3 Carefully begin sliding the Weight Plates (#5) onto the
Guide Rods (#3), in position as shown above, allowing the first one
to rest on top of the Rubber Donuts (#12).
SP-404 Lat/Mid-Row
Label
6
3
5
FIG. 4 Slide the Top Plate Selector Bar (#6) onto the Guide
Rods (#3) allowing it to rest on top of the completed Weight Stack.
Note: Be sure the label on the Top Plate Selector Bar (#6) is facing out, as shown above, before sliding the Top Plate Se-
lector Bar (#6) onto the Guide Rods (#3).
2
4
3
FIG. 5 Maneuver the two Guide Rods (#3) into the holes on the bottom side of the Guide Rod Retainer (#4).
3
27
26
FIG. 6 Caution: it is strongly recommended to use another
Attach the Front Upright (#27) to the Base Frame (#26) , in the posi­tion as shown above, using two Hex Head Cap Screws 3/8-16 X 4 1/4 (#68), four Flat Washers SAE 3/8” (#15), and two Nylon Insert Lock Nuts 3/8-16 (#70).
person in assisting with this assembly.
4
27
1
FIG. 7 Attach the Front Upright (#27) to the Guide Rod Retainer
(#4) and the Weight Stack Frame (#1) using two Hex Head Cap
Screws 1/2-13 X 3 1/2 (#20), four Flat Washers SAE 1/2” (#25), and two Nylon Insert Lock Nuts 1/2-13 (#18).
5
5
91
91
FIG. 8 Adhere the Decal Weight Numbers (#91) to the Weight Plates (#5) in the corresponding order. Begin with the 20 at the top, 30 next, and so on.
3
SP-404 Lat/Mid-Row
Owner’s Manual: Assembly Instructions
27
6
90
6
90
FIG. 9 Locate the Selector Pin w/Coil (#90) and slide the ring over the Selector Bar (#6) as shown above.
30
26
FIG. 10 Attach the Seat Frame (#30) to the Front Upright (#27) using two Hex Head Cap Screws 3/8-16 X 4 1/4 (#68), four Flat Washers SAE 3/8” (#15), and two Nylon Insert Lock Nuts 3/8-16 (#70). Next, attach the Seat Frame (#30) to the Base Frame (#26) using two Hex Head Cap Screws 3/8-16 X 4 1/4 (#68), four Flat Washers SAE 3/8” (#15), and two Nylon Insert Lock Nuts 3/8-16 (#70).
28
27
FIG. 11 Attach the Top Pulley Assembly (#28) to the Front Up-
right (#27) using four Hex Head Cap Screws 1/2-13 X 1 (#69), four
Split Lock Washers B/O 1/2” (#71), and four Flat Washers SAE 1/2” (#25).
37
28
29
34
34
FIG. 12
Using a rubber mallet, insert the Pivot Axle (#37) through the receptacles of the Press Bar (#29) and the Top Pulley Assembly (#28) until it be­comes flush with both sides of the Press Bar (#29).
Caution: It is strongly recommended to use another person in assisting with this assembly.
SP-404 Lat/Mid-Row
4
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