Tuff Stuff RWC-335 User Manual

59 1/2"
ASSEMBLY INSTRUCTIONS
56"
RWC-335
Wide Combo Fold Up Bench W/RLC-385
TuffStuff Fitness Equipment, Inc.
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
AMERICAS PREMIER EXERCISE EQUIPMENT
71 3/4"
RWC-335 Rev0
Revision Date 6-25-2007
Introduction
About the RWC-335 Wide Combo Fold Up Bench
W/RLC-385 Congratulations on your new purchase of the Wide Combo Fold Up Bench W/RLC-385. We hope you are completely satis ed with
this product and wish you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards and has been carefully packaged to ensure that damage will not occur during shipment. The Home Lifetime Warranty and signature indicating fi nal inspection has been conducted by our line foreman, is an expression of our confi dence in the completeness, the materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that a permanent record of your purchase is on fi le with our factory, be sure to complete the warranty registration card and send it to TuffStuff Fitness Equipment today.
Speci cations
1. Maximum Wt. Capacity - 500 lbs.
2. Total Machine Weight - 190 lbs.
3. Footprint (LWH) - See Front Cover.
Prior to the Assembly of the Wide Combo Fold Up Bench
W/RLC-385
We advise you to consult your local TuffStuff retailer if you should have a question or problem regarding the proper assembly of this unit.
Tool Requirements
One 7/8” combination wrench1. One 3/4” combination wrench2. One 9/16” combination wrench3. One ratchet4. One 3/4” socket5. One 9/16” socket6. Rubber Mallet7. Windex or household glass cleaner8. Measuring tape9. Utility knife10.
Note: Due to continuing product improvements, specifi cations and designs are subject to change without notice.
Step 1 Assembly List
Item # Description Qty.
1 MAIN FRAME 1 2 STABILIZER W/BRACKETS 1 3 STABILIZER W/HANDEL 1 4 ADJUSTABLE SADDLE 2
28 PLASTIC ELLIPTICAL SHOE 4 32 FLAT WASHER SAE 3/8” 8 33 HEX HEAD CAP SCREW 3/8-16 X 2 3/8 4 41 NYLON INSERT JAM LOCK NUT 3/8-16 4
33
32
3
28
32
33
33 32
44
4
1
33
32
32
28
2
4141
32
4141
2 RWC-335 Wide Combo Fold Up Bench W/RLC-385
36
38
36
38
36
11
1
40
36
40
7
37
36
8
36
40
43
40
36
12
9
Step 2 Assembly List
6 FRONT FRAME 1
7 ADJUSTABLE TUBE HOUSING 1
11 SUPPORT BAR 1
10 BACK PAD FRAME 1
Item # Description Qty.
12 METAL HINGE 2
36 FLAT WASHER SAE 1/2” 10
10
36
40
37
12
36
6
39
37 HEX HEAD CAP SCREW 1/2-13 X 4 1/4 2
38 HEX HEAD CAP SCREW 1/2-13 X 5 1/4 2
39 HEX HEAD CAP SCREW 1/2-13 X 8 1/2 1
40 NYLON INSERT JAM LOCK NUT 1/2-13 6
43 HEX HEAD CAP SCREW 1/2-13 X 5 1/2 1
36
40
3RWC-335 Wide Combo Fold Up Bench W/RLC-385
Step 3 Assembly List
Item # Description Qty.
13 SEAT PAD ADJUSTABLE BRACKET 1
14 L-LOCKING PIN 3/8 X 7 3/4 1
19 SEAT PAD 1 20 BACK PAD 1
32 FLAT WASHER SAE 3/8” 6 42 HEX HEAD CAP SCREW 3/8-16 X 1 1/4 6
20
19
42
32
32
42
32
42
1
32
14
13
42
4242
4 RWC-335 Wide Combo Fold Up Bench W/RLC-385
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE
ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY
5 TURN/PULL PIN W/KNOB AND LOCK BNH0989 2 57 ALUMINUM WASHER .390 X 1.500 X .150 BNH1541 4 16 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 2 58 FOAM FOOT ROLL 1 X 4 X 7 W/VINYL UP3785 4 45 FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4 BNH0408 2 59 FOAM ROLL 1" NYLINER BUSHING BNH2025 8
48 LEG EXTENSION L-ARM UP5309 1 49 LEG EXTENSION PERCH UP5310 1 51 LEG EXTENSION AXLE 1/2 X 2 13/16 UP2452 1 52 FOOT ROLL ADJUSTABLE HOUSING UP2451 2 53 FOOT ROLL TUBE 1 X 16 1/2 UP5311 2
55 QUICK-RELEASE PIN 3/8 X 3 GRIP LENGTH BNH0642 1 66 HEX KEY ALLOY 7/32" BNH0575 1 56 PLASTIC INSERT CAP 1 3/4" SQ. 10-14 GA. BNH0053 3 67 HEX KEY ALLOY 1/8" BNH0767 1
63
57
RLC-385
Parts List
REV0
60 RUBBER BUMPER 3/8 X 1 1/2 BNH0514 1 61 BUTTON HEAD SOC CAP SCREW Z/P 3/8-16 X 3/4 BNH2103 1 62 SPLIT LOCK WASHER Z/P 3/8" BNH2032 4 63 BUTTON HEAD SOC CAP SCREW Z/P 3/8-16 X 1 BNH2033 4 64 SOCKET SET SCREW ALLOY 1/4-20 X 5/8 BNH1343 2
49
62
62
59
59
64
58
63
51
55
57
58
59
59
56
16
48
6061
53
52
56
45
16
52
56
59
57
45
63
5
58
59
62
5
53
58
57
59
63
59
62
5RWC-335 Wide Combo Fold Up Bench W/RLC-385
RWC-335 Exploded View Diagram
22
4
33
32
32
5
33
41414141
2929
32
21
45
3636
38
44
38
33
32
33
2
28
40
1
32
7
4141
33
40
36
31
20
32
40
18 1616
42
1616
10
43
36
11
18
3535 42
33
32
39
19
40
32
15
37
36
41
23
16
27
32
3
4141
12
24
42
40
28
25
9
32
42
45
17
34
32
8
14
32
42
13
42
37
36
30
RLC-385
32
5
6
26
40
27
6RWC-335 Wide Combo Fold Up Bench W/RLC-385
.
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE
ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY
1 MAIN FRAME 0 UP3988 1 2 STABILIZER W/BRACKETS 0 UP5350 1 3 STABILIZER W/HANDEL 0 UP5351 1 4 ADJUSTABLE SADDLE 0 UP5352 2
5 TURN/PULL PIN W/KNOB AND LOCK BNH0989 6 39 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 8 1/2 BNH2087 1
6 FRONT FRAME 0 UP5353 1 7 ADJUSTABLE TUBE HOUSING 0 UP5354 1 8 ADJUSTMENT CHROME TUBE 0 UP5355 1
9 CARRIAGE 0 UP5356 1 10 BACK PAD FRAME 0 UP5357 1 11 SUPPORT BAR 0 UP5358 1
12 METAL HINGE BNH0046 2 47 HEX KEY ALLOY 3/32" BNH0372 1
13 SEAT PAD ADJUSTABLE BRACKET 0 UP5359 1 48 LEG EXTENSION L-ARM UP5309 1
14 L-LOCKING PIN 3/8 X 7 3/4 BNH2116 1
15 U BRACKET 0 UP5361 1 51 LEG EXTENSION AXLE 1/2 X 2 13/16 UP2452 1
16 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 8 17 PULL PIN 1/2 X 2 3/4 SHORT NOSE (YELLOW) BNH0640 1 18 URETHANE BUMPER 1 3/4 BNH0229 2 55 QUICK-RELEASE PIN 3/8 X 3 GRIP LENGTH BNH0642 1
19 SEAT PAD UP5360 1 20 BACK PAD UP4978 1
21 PLASTIC INSERT ELLIPTICAL GUIDE (2X4) BNH1760 2 22 PREVENT SLIDE BUMPER BNH2092 2 59 FOAM ROLL 1" NYLINER BUSHING BNH2025 8 23 PLASTIC INSERT ELLIPTICAL GUIDE (2 3/8 X 4 3/4) BNH2062 2 60 RUBBER BUMPER 3/8 X 1 1/2 BNH0514 1 24 RUBBER BUMPER 3/8 X 2 1/2 BNH0511 1 61 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 3/4 BNH2103 1 25 STEEL BUMPER WASHER Z/P 3/8" BNH0498 1 62 SPLIT LOCK WASHER Z/P 3/8" BNH2032 4 26 PLASTIC TUBE GUIDE W/LIP 2" SQ BNH0058 1 63 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 BNH2033 4 27 PLASTIC INSERT CAP ELLIPTICAL 2 X 4 BNH1794 2 64 SOCKET SET SCREW ALLOY 1/4-20 X 5/8 BNH1343 2 28 PLASTIC HORIZONTAL ELLIPTICAL SHOE BNH1847 4 66 HEX KEY ALLOY 7/32" BNH0575 1 29 BLACK WHEEL 3/8 X 3 X 1 1/4 W/BEARING BNH0300 2 67 HEX KEY ALLOY 1/8" BNH0767 1 30 RUBBER FOOT FOR 6 X 4 1/4 PLATE BNH1647 1 68 T UFFSTUFF LOGO ALUMINUM SMALL BNH1323 1 31 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 1 69 DECAL-CAUTION WEIGHT TRAINING SAFETY... BNH0126 1 32 FLAT WASHER SAE Z/P 3/8" BNH2030 23 70 DECAL-DANGER TIGHTEN THIS RETAINING... BNH0142 1 33 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/8 BNH2043 6 71 DECAL-IMPORTANT FOR BEST PERFORMANCE... BNH1894 4 34 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 BNH2046 1 72 DECAL-WARNING ATTENTION USERS! MOVING PARTS..
RWC-335
Parts List
REV0
35 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 BNH2045 2 36 FLAT WASHER SAE Z/P 1/2" BNH2031 10 37 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 4 1/4 BNH2101 2 38 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 5 1/4 BNH2114 2
40 NYLON INSERT JAM LOCK NUT Z/P 1/2-13 BNH2027 6 41 NYLON INSERT JAM LOCK NUT Z/P 3/8-16 BNH2026 9 42 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 1/4 BNH2038 6 43 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 5 1/2 BNH2066 1 44 FLAT PHILLIPS SCREW ZINC # 2 X 1/2 BNH1480 2 45 FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4 BNH0408 6
49 LEG EXTENSION PERCH UP5310 1
52 FOOT ROLL ADJUSTABLE HOUSING UP2451 2 53 FOOT ROLL TUBE 1 X 16 1/2 UP5311 2
56 PLASTIC INSERT CAP 1 3/4" SQ. 10-14 GA. BNH0053 3 57 ALUMINUM WASHER .390 X 1.500 X .150 BNH1541 4
58 FOAM FOOT ROLL 1 X 4 X 7 W/VINYL UP3785 4
BNH1895 1
7RWC-335 Wide Combo Fold Up Bench W/RLC-385
DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship. TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s manual.
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufac­turer other than TuffStuff.
Limitations: The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly limited to the repairs or replacements of warranted defective parts.
Procedures: Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in warranty service.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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