ASSEMBLY INSTRUCTIONS
83 3/4"
RPR-265
50 3/4"
Power Rack (Cage)
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
AMERICA’S PREMIER EXERCISE EQUIPMENT
51 1/4"
RPR-265 Rev1
Revision Date 11-15-2007
Introduction
About the RPR-265 Power Rack (Cage)
Congratulations on your new purchase of the Power Rack (Cage).
We hope you are completely satisfi ed with this product and wish
you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity - 550 lbs.
2. Total Machine Weight - 280 lbs.
3. Footprint (LWH) - See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Prior to the Assembly of the Power Rack (Cage)
We advise you to consult your local TuffStuff retailer if you should
have a question or problem regarding the proper assembly of this
unit.
Tool Requirements
One 7/8” combination wrench1.
One 3/4” combination wrench2.
One 9/16” combination wrench3.
One ratchet4.
One 3/4” socket5.
One 9/16” socket6.
Rubber Mallet7.
Windex or household glass cleaner8.
Measuring tape9.
Utility knife10.
Two stepladders11.
Hardware Measurement Diagram
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Step 1 Assembly List
Item # Description Qty.
3 BOTTOM FRAME 1
27 PLASTIC ELLIPTICAL SHOE 2
27
3
27
2 RPR-265 Power Rack (Cage)
Step 2 Assembly List
Item # Description Qty.
1 BAR HOLDER 2
2 BAR HOLDER W/TWO HOOKS 2
7 FRONT UPRIGHT 2
8 REAR UPRIGHT 2
10 SAFETY SPOTTER CARRIAGE 2
11 SAFETY SPOTTER CARRIAGE W/HOOK 2
2
Note: Exert caution when inserting the
Bar Holders and Safety Spotters onto
the Uprights.
1
7
11
10
1
2
10
8
11
8
7
3RPR-265 Power Rack (Cage)
Step 3 Assembly List
Item # Description Qty.
7 FRONT UPRIGHT 2
8 REAR UPRIGHT 2
19 FLAT WASHER SAE 3/8” 8
21 HEX HEAD CAP SCREW 3/8-16 X 1 8
32 SPLIT LOCK WASHER 3/8” 8
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32
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7
21
32
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32
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8
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4 RPR-265 Power Rack (Cage)
Step 4 Assembly List
Item # Description Qty.
9 REINFORCEMENT CORNER PLATE 2
12 TOP FRAME 1
19 FLAT WASHER SAE 3/8” 24
21 HEX HEAD CAP SCREW 3/8-16 X 1 8
22 HEX HEAD CAP SCREW 3/8-16 X 2 3/4 4
24 HEX HEAD CAP SCREW 3/8-16 X 4 3/4 4
26 NYLON INSERT JAM LOCK NUT 3/8-16 8
32 SPLIT LOCK WASHER 3/8” 8
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24
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Caution: It is strongly recommended
that at least two persons participate in
this assembly.
Note: To facilitate the assembly, use
two stepladders.
5RPR-265 Power Rack (Cage)
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Step 5 Assembly List
Item # Description Qty.
4 CARRIAGE CONNECTOR TUBE 1
5 CARRIAGE CONNECTOR W/HOLES 1
19 FLAT WASHER SAE 3/8” 20
23 HEX HEAD CAP SCREW 3/8-16 X 3 8
26 NYLON INSERT JAM LOCK NUT 3/8-16 8
32 SPLIT LOCK WASHER 3/8” 4
43 HEX HEAD CAP SCREW 3/8-16 X 3/4 4
19
32
43
RPR-265
Parts List
23
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE
REV1
ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY
1 BAR HOLDER 0 UP3926 2
2 BAR HOLDER W/TWO HOOKS 0 UP3927 2
3 BOTTOM FRAME 0 UP3923 1
4 CARRIAGE CONNECTOR TUBE 1 UP3928 1
5 CARRIAGE CONNECTOR W/HOLES 1 UP3929 1
6 CHROME LEVER HANDLE 0 UP3930 4
7 FRONT UPRIGHT 0 UP3931 2
8 REAR UPRIGHT 0 UP3932 2
9 REINFORCEMENT CORNER PLATE 0 UP3933 2
10 SAFETY SPOTTER CARRIAGE 1 UP3934 2
11 SAFETY SPOTTER CARRIAGE W/HOOK 1 UP3935 2
12 TOP FRAME 0 UP3936 1
13 BLACK RUBBER GRIP 1/2 X 4 BNH0530 4 35 HEX KEY ALLOY 3/32" BNH0373 1
14 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 8 36 TUFFSTUFF LOGO ALUMINUM SMALL BNH1323 1
15 DECAL-CAUTION WEIGHT TRAINING SAFETY... BNH0126 1 37 FLAT PHILLIPS SCREW ZINC # 2 X 1/2 BNH1480 2
16 DECAL-IMPORTANT FOR BEST PERFORMANCE BNH1894 4 38 DECAL-DANGER TIGHTEN THIS RETAINING... BNH0142 4
17 FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4 BNH0408 4 39 DECAL-WARNING ATTENTION USERS! MAKE... BNH2152 2
18 FLAT WASHER SAE Z/P 1/2" BNH2031 8 40 FLAT HEAD SOCKET CAP SCREW Z/P M6-1.0 X 20 BNH2174 6
19 FLAT WASHER SAE Z/P 3/8" BNH2030 52 41 PLASTIC STRIP 5mm X 44mm X 715mm BNH2175 2
20 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 2 1/4 BNH2064 4 42 RUBBER HOOK PROTECTIVE COVER BNH2176 8
21 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 BNH2037 16 43 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3/4 BNH2036 4
22 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 BNH2045 4
23 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 BNH2046 8
24 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 4 3/4 BNH2063 4
25 NYLON INSERT JAM LOCK NUT Z/P 1/2-13 BNH2026 4
26 NYLON INSERT JAM LOCK NUT Z/P 3/8-16 BNH2026 16
27 PLASTIC HORIZONTAL ELLIPTICAL SHOE BNH1847 2
28 PLASTIC INSERT CAP ELLIPTICAL 2 X 4 BNH1794 4
29 PLASTIC INSERT ELLIPTICAL GUIDE (60 X 120 X 50mmBNH2062 16
30 PUSH PULL PIN 1/2 X 2 3/4 DRILLED ASSY BNH1151 4
31 SINGLE STRAND CONNECTING LINK #40 BNH0066 4
32 SPLIT LOCK WASHER Z/P 3/8" BNH2032 20
33 TURN/PULL PIN W/KNOB AND LOCK BNH0989 4
34 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 4
6RPR-265 Power Rack (Cage)
RPR-265 Exploded View Diagram
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3
7RPR-265 Power Rack (Cage)
DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufacturer other than TuffStuff.
Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.
Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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