Tuff Stuff RLE-382 User Manual

OWNER’ S MANUAL

RLE-382

Seated leg ext / curl bench

AMERICA’S PREMIER EXERCISE EQUIPMENT

RLE-382

L 61” W 44” H 38”

RLE-382 Rev1

Revision Date 9-11-2008

Introduction

About the RLE-382 Seated leg ext/curl bench

Congratulations on your new purchase of the RLE-382. We hope
you are completely satisfi ed with this product and wish you many
years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.

Specifi cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 145 lbs.

3. Footprint (LWH) - See Front Cover.

Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.

Prior to the Assembly of the RLE-382

1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.

Tool Requirements

1. One 7/8” combination wrench

2. One 3/4” combination wrench

3. One 9/16” combination wrench

4. One 1/2” combination wrench

5. One 7/16” combination wrench

6. One ratchet

7. One 9/16” socket

8. External Retaining-ring pliers

9. One hammer

10. One rubber mallet

11. Windex or household glass cleaner

12. Measuring tape

13. Utility knife

Hardware Measurement Diagram

H

T

G

N

E

L

W

E

R

C

S

R

E

H

S

A

W

H

T

D

I

WW

E

R

C

S

R

E

T

E

M

A

I

D

R

E

T

E

M

A

I

D

T

U

N

35

41

11

35

50

35

41

15

1

35

50

49

49

Step 1 Assembly List

Item # Description Qty.

1 MAIN FRAME 1

11 FRONT FRAME 1

15 REAR FRAME 1

35 FLAT WASHER SAE Z/P 3/8” 8

41 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 5 4

49 NYLON INSERT JAM LOCK NUT Z/P 3/8-16 4

50 PLASTIC HORIZONTAL ELLIPTICAL SHOE 4

RLE-382 SEATED LEG EXT / CURL BENCH2

Steps 2-3

41

35

35

49

49

35

35

5

39
35

12

49

35

40

Step 2 Assembly List

Item # Description Qty.

5 ARM SUPPORT 1

12 HANDLES 1

35 FLAT WASHER SAE Z/P 3/8” 12

39 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 2

40 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 2

41 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 5 2

49 NYLON INSERT JAM LOCK NUT Z/P 3/8-16 6

Step 3 Assembly List

Item # Description Qty.

6BACK PAD 1

7 BACK PAD ADJUSTABLE TUBE 1

17 SEAT PAD 1

35 FLAT WASHER SAE Z/P 3/8” 4

37 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 1/4 2

39 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 2

42 HEX HEAD CAP SCREW GR-5 Z/P 5/16-18 X 3/4 1

17

35

7

37

6

35

42

39

RLE-382 SEATED LEG EXT / CURL BENCH

3

Steps 4-5

13

46

34

67

27

19

47

10

48

35

67

Step 4 Assembly List

Item # Description Qty.

10 FOAM FOOT ROLL 2 1/4 X 4 1/4 X 16 W/VINYL 1

13 PIVOT ARM 1

19 SWIVEL FOOT ROLL TUBE 1

27 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 2

34 FLAT WASHER 3/8 ID X 1 1/2 OD X 3/16 1

35 FLAT WASHER SAE Z/P 3/8” 1

46 NYLON FLAT WASHER 1 X 1 1/4 X 1/16 1

47 NYLON FOAM ROLL WASHER 2 X 3 1/2 1

NYLON FOAM ROLL WASHER 3/8 X 3

48

67 SPLIT LOCK WASHER Z/P 3/8” 2

27

1

62

Step 5 Assembly List

Item # Description Qty.

3 ADJUSTABLE CIRCULAR PLATE 1

13 PIVOT ARM 1

20 WEIGHT HOLDER 1

46 NYLON FLAT WASHER 1 1/32 ID X 1 55/64 OD X 1/8 1

62 ROLL PIN Z/P 3/8 X 1 1/2 1

20

46

3

13

4

RLE-382 SEATED LEG EXT / CURL BENCH

Step 6

27

67

23

Step 6 Assembly List

Item # Description Qty.

2 ADJ HOLD DOWN T-BAR 1

9 FOAM FOOT ROLL 1 X 4 X 7 W/VINYL 2

23 ALUMINUM WASHER .390 ID X 1.500 OD X .150 THK 2

27 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 2

67 SPLIT LOCK WASHER Z/P 3/8” 2

9

23

9

67

27

2

RLE-382 SEATED LEG EXT / CURL BENCH

5

37 54 56

7

35

353912

60
4

49

33

68

35

70

35

4135

38

42

35

49

15

50

35

40

49

35

49

27

67

6

23

36

27

35

64

27

67

1

35 39

23

21

13

10

58

46

25

52

25

34

67

27

48

195041

35 67

52

66

17

22

3

66

9

46

5

47

35

53

2

36

9

57

61

16

26

65

49

35

49

35

52

24

59

49

14

26

11

8

55

35

24

35

62

69

20

637171

51

6 RLE-382 SEATED LEG EXT / CURL BENCH

18

41

41

REV1

m

RLE-382

Parts List

4

2

1

2

1

1

8

2

1

1

1

13

ȱ1/2 BNH2083

3

1

4

1

1

1

1

1

1

1

1

2

BNH2266 1

ȱ1/2 BNH0062

4

1

1

4

2

1

ȱLOGOȱALUMINUMȱSMALL BNH1323 1

NYLONȱFOAMȱROLLȱWASHERȱ2ȱXȱ3

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ2ȱ3/4 BNH2045

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ3 BNH2046

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ2ȱ1/2 BNH2044

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2038

39

38

40

HOLDER 0 UP3739 1

37

HEXȱKEYȱALLOYȱ3/32Ȉ BNH0372

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ5 BNH2051

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ5/16Ȭ18ȱXȱ3/4 BNH2049

41

1 42

43

NYLONȱFLATȱWASHERȱ1ȱXȱ1ȱ1/4ȱXȱ1/16 BNH0393

LITHIUMȱGREASEȱSMALLȱCONTAINER BNH0705 1

HEXȱKEYȱALLOYȱ7/32Ȉ BNH0575

46

45

44

RELEASEȱSTOPPERȱPRONG 0 UP4968 1

NYLONȱFOAMȱROLLȱWASHERȱ3/8ȱXȱ3 BNH2082

47

48

NYLONȱINSERTȱJAMȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2026

49

PLASTICȱINSERTȱCAPȱ2ȈȱRDȱ10Ȭ14ȱGA BNH0004

PLASTICȱINSERTȱCAPȱ1ȱ3/4ȈȱRDȱ10Ȭ14ȱGA BNH0011

PLASTICȱHORIZONTALȱELLIPTICALȱSHOE BNH1847

52

51

50

PLASTICȱINSERTȱCAPȱELLIPTICALȱ30ȱmmȱXȱ70ȱmmȱȱȱȱȱȱȱȱȱȱȱ BNH2272 1

PLASTICȱINSERTȱCAPȱELLIPTICALȱ1ȱ1/2ȱXȱ3 BNH1795

54

1 53

PLASTICȱINSERTȱELLIPTICALȱTUBEȱGUIDEȱ(30ȱmmȱXȱ70ȱm

PLASTICȱINSERTȱELLIPTICALȱGUIDEȱ(2X4) BNH1760

PLASTICȱINSERTȱCAPȱELLIPTICALȱ2ȱXȱ4 BNH1794

57

56

55

1

BNH1038

RELEASEȱLEVERȱPROTECTIVEȱCOVER BNH1940

PULLȱPINȱ1/2ȱXȱ3ȱ1/2ȱ(YELLOW) BNH0603

PULLȱPINȱ1/2ȱXȱ2ȱ3/4ȱSHORTȱNOSEȱ(YELLOWȱKNOB) BNH0640 1

60

59

58

2

2

2

BNH0628

BNH1541

BNH0537

RUBBERȱDONUTȱ1ȱXȱ2

ROLLȱPINȱZ/Pȱ3/16ȱXȱ3/4 BNH2085

ROLLȱPINȱZ/Pȱ3/8ȱXȱ1ȱ1/2 BNH0483

61

62

63

4

2

2

BNH0527

BNH0528

BNH2033

ȱ1

RUBBERȱGRIPȱ1/2ȱXȱ3ȱ1/2 BNH1221

SOCKETȱSETȱSCREWȱALLOYȱ10Ȭ32ȱXȱ1/8 BNH0473

RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ8 BNH0966

64

65

66

BNH0126 1

BNH0142 2

BNH1894 2

STIFFȱSPRING BNH0519

SPLITȱLOCKȱWASHERȱZ/Pȱ3/8Ȉ BNH2032

68

69 STIFFȱSPRINGȱ1ȱIDȱXȱ2ȱ3/8 BNH2086

67

2

BNH1896 2

BNH1480

BNH1895 1

70 TUFFSTUFF

71 URETHANEȱBUMPERȱ962 BNH0244

4

1

31

BNH2030

BNH1717

BNH2025

2 ADJȱHOLDȱDOWNȱTȬBAR 0 UP6164 1

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

1 MAINȱFRAME 0 UP6162 1

Item No. Description Rev. Part No. QTY ITEM DESCRIPTION PART NO. QTY

WEIGHTȱHOLDER 0 UP4967 1

SWIVELȱFOOTȱROLLȱTUBE 0 UP4966 1

STOPPERȱPRONG 0 UP4963 1

SEATȱPAD 1 UP4971

4 ADJUSTABLEȱRELEASEȱ

5 ARMȱSUPPORT 0 UP1663 1

3 ADJUSTABLEȱCIRCULARȱPLATE 0 UP4964 1

7 BACKȱPADȱADJUSTABLEȱTUBE 0 UP4961 1

6 BACKȱPAD 0 UP4972

8 CONCEALEDȱ

9 FOAMȱFOOTȱROLLȱ1ȱXȱ4ȱXȱ7ȱW/VINYL 0 UP3785 2

11 FRONTȱFRAME 0 UP4958 1

10 FOAMȱFOOTȱROLLȱ2ȱ1/4ȱXȱ4ȱ1/4ȱXȱ16ȱW/VINYL 0 UP3996 1

13 PIVOTȱARM 0 UP4965 1

14 PIVOTȱHOUSINGȱPLATE 0 UP4970 1

12 HANDLES 0 UP4960 1

17

16 RELEASEȱHANDLE 0 UP4969 1

15 REARȱFRAME 0 UP4957 1

18

19

20

ABSȱPIPEȱ2ȱXȱ15ȱ1/2

21

ALUMINUMȱCAPȱ1.020ȈȱRDȱ(CAPȬ100)

22

ALUMINUMȱWASHERȱ.390ȱIDȱXȱ1.500ȱODȱXȱ.150ȱTHK

23

BALLȱBEARINGȱ#Wȱ516

24

BRONZEȱBUSHINGȱ1ȱXȱ1ȱ1/4ȱXȱ3/4ȱXȱ1ȱ1/2ȱXȱ1/8

25

BRONZEȱBUSHINGȱ1/2ȱXȱ5/8ȱXȱ1/2ȱXȱ7/8ȱXȱ1/8

26

BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱX

DECALȬCAUTIONȱWEIGHTȱTRAININGȱSAFETY...

27

28

DECALȬWARNINGȱATTENTIONȱUSERS!ȱMOVINGȱPARTS

DECALȬWARNINGȱATTENTIONȱUSERS!ȱMOVINGȱPARTS

31

32

FLATȱPHILLIPSȱSCREWȱZINCȱ#ȱ2ȱXȱ1/2

33

DECALȬDANGERȱTIGHTENȱTHISȱRETAINING...

DECALȬIMPORTANTȱFORȱBESTȱPERFORMANCE...

29

30

FLATȱWASHERȱ3/8ȱIDȱXȱ1ȱ1/2ȱODȱXȱ3/16

34

FOAMȱROLLȱ1ȈȱNYLINERȱBUSHING

FLATȱWASHERȱSAEȱZ/Pȱ3/8Ȉ

35

36

RLE-382 SEATED LEG EXT / CURL BENCH 7

DO NOT DISCARD THIS MANUAL

HOME LIFETIME WARRANTY

TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.

This warranty does not cover:

1. TuffStuff products sold for and used in a commercial or institutional setting.

2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.

3. Use of products in a manner for which they were not designed.

4. Original product that is altered, or the use of replacement parts and components of another manufac­turer other than TuffStuff.

Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.

Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.

This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.

This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.

Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a

permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.

TuffStuff Fitness Equipment, Inc.

1325 E. Franklin Avenue

Pomona, CA 91766, USA

Ph: 909-629-1600 Fax: [phone]

E-mail: [e-mail] Net: www.tuffstuff.net