Tuff Stuff RHL-305WS User Manual

OWNER’ S MANUAL

84"

RHL-305WS

50 3/4"

High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)

AMERICA’S PREMIER EXERCISE EQUIPMENT

59"

RHL-305WS Rev0

Revision Date 5-30-2007

Introduction

About the RHL-305WS High/Low Pulley W/200 Lbs Steel Wt

Stack (for RPR-265) Congratulations on your new purchase of the High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265). We hope you are

completely satisﬁ ed with this product and wish you many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards and has been carefully packaged to ensure that damage will not occur during shipment. The Home Lifetime Warranty and signature indicating ﬁ nal inspection has been conducted by our line foreman, is an expression of our conﬁ dence in the completeness, the materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that a permanent record of your purchase is on ﬁ le with our factory, be sure to complete the warranty registration card and send it to TuffStuff Fitness Equipment today.

Speciﬁ cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 283 lbs.

3. Footprint (LWH) - See Front Cover.

Note: Due to continuing product improvements, speciﬁ cations and designs are subject to change without notice.

Prior to the Assembly of the High/Low Pulley W/200 Lbs Steel

Wt Stack (for RPR-265)

1. We advise you to consult your local Tuff Stuff retailer if you should have a question or problem regarding the proper assembly of this unit.

Tool Requirements

1. One 7/8” combination wrench

2. One 3/4” combination wrench

3. One 9/16” combination wrench

4. One ratchet

5. One 9/16” socket

6. One rubber mallet

7. Windex or household glass cleaner

8. Measuring tape

9. Utility knife

Hardware Measurement Diagram

H

T

G

N

E

L

W

E

R

C

S

R

E

H

S

A

W

H

T

D

I

WW

E

R

C

S

R

E

T

E

M

A

I

D

R

E

T

E

M

A

I

D

T

U

N

Step 1 Assembly List

Item # Description Qty.

2 ADJUSTABLE FOOT SUPPORT 1 3 BOTTOM ASSEMBLY HOLDER 1

16 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2 25 FLAT WASHER SAE 3/8” 8 28 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 2 32 HEX HEAD CAP SCREW 3/8-16 X 5 2 33 HEX HEAD CAP SCREW 5/16-18 X 3/4 1 42 NYLON INSERT JAM LOCK NUT 3/8-16 4

42

25

16

25

28

25

42

3

25

42

33

42

2

32

25

2 RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)

Step 2 Assembly List

Item # Description Qty.

5 GUIDE ROD 3/4 X 71 31/32 2

10 SELECTOR PIN W/COIL 3/8 X 4 1

12 10 LB STEEL WEIGHT PLATE BLACK 19 13 10 LB TOP PLATE W/22” SLTR BAR 1 23 DECAL-WEIGHT NUMBERS 1 50 RUBBER DONUT 3/4 X 2 1/2 2

55

13

10

23

12

50

3RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)

Step 3 Assembly List

Item # Description Qty.

7 LAT BAR HOLDER 1

11 TOP ASSEMBLY 1

25 FLAT WASHER SAE 3/8” 5 27 HEX HEAD CAP SCREW 3/8-16 X 1 1 31 HEX HEAD CAP SCREW 3/8-16 X 3 2 42 NYLON INSERT JAM LOCK NUT 3/8-16 2 60 SPLIT LOCK WASHER 3/8” 1

31

25

11

27

60

25

Step 4 Assembly List

Item # Description Qty.

5 GUIDE ROD 3/4 X 71 31/32 2

25 FLAT WASHER SAE 3/8” 4 29 HEX HEAD CAP SCREW 3/8-16 X 2 1/2 2 42 NYLON INSERT JAM LOCK NUT 3/8-16 2

Note: Lift the Guide Rods to allow the insertion of the two

Hex Head Cap Screws

29

7

5

42

5

.

25

42

25

29

25

4 RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)

RHL-305WS Cable Routing Diagram

254242 25

17

2542

25

61

54

FIG. A

43

41

53

51

56

38

10

FIG. B

57

59

13

17

25

15

25

30

42

25

1

42

25

8

25

17

8

25

28

FIG. C

40

54

58

24

9

59

3

20

51

5RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)

RHL-305WS Exploded View Diagram

47

42

25

44

17

25

42

27

52

60

25

52

42

28

25

18

7

44

5 5

28

25

17

11

13

25

42

18

10

15

25

30

17

1

25

12

42

25

28

25

23

21

2825

1

17

50

45 42 25 42

32

16

25

42

25

29

25

47

42

16

25

49

46

28

42

2

45

3

28

33

48

25

29

25

42

46

25

31

25

37

6

26

4

26

14

60

19

6 RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)

COLOR CHART BOLD FONT = SUB-ASSEMBLY PARTS

RHL-305WS

BLACK= HARDWARE

Parts List

REV0

ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY

1 ADJ PULLEY PLATE 1/8 X 2 X 9 0 UP0092 2

2 ADJUSTABLE FOOT SUPPORT 0 UP3959 1

3 BOTTOM ASSEMBLY HOLDER 0 UP3960 1

4 FOAM FOOT ROLL 1 X 4 X 16 W/VINYL 0 UP3958 1

5 GUIDE ROD 3/4 X 71 31/32 0 UP3961 2

6 HOLD DOWN BAR 0 UP3962 1

7 LAT BAR HOLDER 0 UP3744 1

8 LAT CABLE 0 UP3963 1

9 LOW ROW CABLE 0 UP3964 1

10 SELECTOR PIN W/COIL 3/8 X 4 0 UP3035 1

11 TOP ASSEMBLY 0 UP3965 1

12 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 BNH1650 19 43 NYLON INSERT LOCK NUT Z/P 5/16-18 BNH2056 2

13 10 LB TOP PLATE W/22" SLTR BAR 19 BLK WTS BNH2020 1 44 PLASTIC INSERT CAP 1" X 2" BNH0005 2

32 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 5 BNH2051 2

33 HEX HEAD CAP SCREW GR-5 Z/P 5/16-18 X 3/4 BNH2049 1

34 HEX KEY 3/16" BNH0371 1

35 HEX KEY ALLOY 3/32" BNH0373 1

36 HEX KEY ALLOY 7/32" BNH0575 1

37 HITCH PIN 210 WW BNH0568 1

38 LAT BAR 48" BNH0295 1

39 LITHIUM GREASE SMALL CONTAINER BNH0705 1

40 LOW ROW BAR 20" BNH0294 1

41 NYLON BALL W/THREADED SOCKET 1 3/4 X 5/16BNH0022 2

42 NYLON INSERT JAM LOCK NUT Z/P 3/8-16 BNH2026 13

14 ALUMINUM WASHER .390 ID X 1.500 OD X .150 THK BNH1541 1 45 PLASTIC INSERT CAP 2 X 3 BNH0052 2

15 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 (V3700) BNH1694 1 46 PLASTIC INSERT CAP 2" RD BNH0004 2

16 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 BNH0553 2 47 PLASTIC INSERT CAP ELLIPTICAL 2 X 4 BNH1794 2

17 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 BNH0506 4 48 PLASTIC INSERT ELLIPTICAL GUIDE (2X4) BNH1760 1

18 BLACK RUBBER GRIP 1/2 X 4 7/8 BNH1818 2 49 PULL PIN 1/2 X 2 7/8 (YELLOW) BNH0641 1

19 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 BNH2033 1 50 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2

20 COIL CHAIN Z/P 3/16 X 21 BNH1262 1 51 RUBBER GRIP 1 X 6 1/4 BNH0296 4

21 DECAL-ADJUST CABLE HERE BNH0789 2 52 RUBBER GROMMET 3/4" ID (2867-012) BNH0401 2

22 DECAL-DANGER TIGHTEN THIS RET… BNH0142 1 53 SHOULDER BOLT ALLOY 3/8 X 3/4 BNH0718 2

23 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) BNH1542 1 54 SNAP LINK Z/P 8MM X 80MM BNH0065 3

24 FINISHED HEX NUT B/O 1/2-13 BNH0201 1 55 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 1

25 FLAT WASHER SAE Z/P 3/8" BNH2030 28 56 SOCKET SET SCREW ALLOY 3/8-16 X 3/4 BNH0476 2

26 FOAM ROLL 1" NYLINER BUSHING BNH2025 2 57 SPLIT BOLT Z/P 1/2-13 X 1 BNH0479 1

27 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 BNH2037 1 58 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 BNH1131 1

28 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 3/4 BNH2040 6 59 SPLIT LOCK WASHER Z/P 1/2" BNH0572 2

29 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 1/2 BNH2044 2 60 SPLIT LOCK WASHER Z/P 3/8" BNH2032 2

30 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/8 BNH2043 1 61 STRAP BRACKET 20 #SF20 BNH0562 2

31 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 BNH2046 2 62 DECAL-FOR BEST PERFORMANCE BNH0143 1

7RHL-305WS High/Low Pulley W/200 Lbs Steel Wt Stack (for RPR-265)