TuffStuff CT8 Owner's Manual
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Alert Sign, Wall Chart, Danger,
Warning and Caution labels axed on the machine to their customers/users.
2. Equipment to be installed by TuStu Authorized Dealer or a service
company approved by TuStu.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TuStu Authorized Dealer or a service company approved by TuStu.
5. Must use only genuine TuStu replacement parts.
6.
surface before use.
CT-8_Rev0
Revision Date 04-18-2013
Machine must be anchored to a solid and level
www.tuffstuffitness.com
CT8
Fitness Training System
Table of Contents
Important Safety Instructions ����������������������������������������������������������������������� Page 3
CT8 Concurrent Users and Weight Capacity����������������������������������Pages 4 - 5
CT-8000B Product Conguration Diagram ��������������������������������������������Page 6
CT-8100E Product Conguration Diagram ��������������������������������������������Page 7
Registration, Service & Assembly ����������������������������������������������������������������Page 8
Pre-Assembled Components ������������������������������������������������������������ Pages 9 - 13
Assembly Steps ������������������������������������������������������������������������������������Pages 14 - 43
CT-8000B Exploded View ����������������������������������������������������������������Pages 44 - 45
CT-8000B / CT-8100E Parts List ����������������������������������������������������� Pages 46 - 47
CT-8100E Exploded View ����������������������������������������������������������������Pages 48 - 49
CT-8210 Exploded View ����������������������������������������������������������������������������� Page 50
CT-8210 Parts List ����������������������������������������������������������������������������������������� Page 51
CT-8220 Exploded View ����������������������������������������������������������������������������� Page 52
CT-8220 Parts List ����������������������������������������������������������������������������������������� Page 53
CT-8230 Exploded View ����������������������������������������������������������������������������� Page 54
CT-8230 Parts List ����������������������������������������������������������������������������������������� Page 55
CT-8240 Exploded View ����������������������������������������������������������������������������� Page 56
CT-8240 Parts List ����������������������������������������������������������������������������������������� Page 57
CT-8250 Exploded View ����������������������������������������������������������������������������� Page 58
CT-8250 Parts List ����������������������������������������������������������������������������������������� Page 59
CT-8310 Exploded View ����������������������������������������������������������������������������� Page 60
CT-8310 Parts List ����������������������������������������������������������������������������������������� Page 61
CT-8320 Exploded View / Parts List �������������������������������������������������������� Page 62
CT-8330 Exploded View / Parts List �������������������������������������������������������� Page 63
CT-8340 Exploded View / Parts List �������������������������������������������������������� Page 64
Inspection / Maintenance ��������������������������������������������������������������������������� Page 65
DANGER, WARNING, & CAUTION Labels Information ������������� Pages 66 - 78
DVD W/Case CT8
Basic Exercise Guide
2 CT8 Fitness Training System
www.tuffstuffitness.com
CT8 Basic Exercise Manual
Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual, Exercise Manual/ DVD and Wall
Chart with their facility personnel and understand all Danger, Warning and Caution labels axed on the machine. It is the responsibility of
the oor personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR IF
THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual, Exercise Manual/DVD, Wall
Chart and all Danger, Warning and Caution labels before using
this equipment. If you still need help, seek assistance from oor
personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you are
experiencing pain.
5. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
6. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
7. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern
is inhaling during least resistance and exhaling during maximum
resistance.
8. Do not use accessories or accessory attachments that are not
recommended by TuStu.
9. Do not use the Safety Spotters for racking the bar. Always use the
Bar Catches.
10. Make sure adjustment pull-pins are completely inserted and fully
engaged before each use.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed by TuStu Authorized Dealer or by a
Professional Service Company approved by TuStu.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of
installation by a licensed contractor and inspected prior to use. Failure
to anchor the machine to the oor could cause the machine to tip or
fall over due to incorrect usage and misuse, and could result in serious
injury or death.
5. Provide an adequate safety perimeter between the machine, walls and
other equipment to ensure that the facility has proper clearance for
usage and training.
6. Post and disclose all safety, rules and regulations on a bulletin board
easily accessible to users.
7. Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear.
8. Children must not be allowed near the equipment. Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If unable
to replace worn or damaged components/parts, remove machine from
service until the repair is made.
10. Use only genuine TuStu replacement parts. Failure to do so will void
warranty and could result in serious injury or death to the users.
11. Do not remove any LABELs axed to the machine. Replace if
damaged.
12. Maintain a service contract with a TuStu Authorized Dealer or a
Professional Service Company approved by TuStu. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsiblity of the owner or facility operator to ensure that regular
maintenance is performed.
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
www.tuffstuffitness.com
3CT8 Fitness Training System
CT8 Concurrent Users and Weight Capacity
Fat Grip Bars &
Push/Pull Bar Station
Peg Board Station
to a solid and level surface before use.
Number of Concurrent Users nor the Maximum
Weight Capacity for each Module or Station.
10’ Monkey/Parallel
Concurrent Users Maximum Weight Capacity
Suspension Bars Station
Machine must be anchored
DO NOT exceed the
1 Rings Station 400 lbs
10’ Monkey/Parallel
5
Suspension Bars Station
1 Peg Board Station 300 lbs
Fat Grip Bars & Push/Pull
1
Bar Station
300 lbs /
per User
350 lbs
Rings Station
CT-8000B
Base Fitness Trainer
Fat Grip Bars &
Push/Pull Bar Station
Concurrent Users Maximum Weight Capacity
1 Rings Station 400 lbs
10’ Monkey/Parallel
5
Suspension Bars Station
1 Peg Board Station 300 lbs
Fat Grip Bars & Push/Pull
1
Bar Station
1 Thin Grip Bars Station 300 lbs
1 Dual Bar Training Module 300 lbs
1 Dual Bar Training Module 300 lbs
300 lbs /
per User
350 lbs
Peg Board Station
Dual Bar
Training Module
10’ Monkey/Parallel
Suspension Bars Station
Dual Bar
Training Module
Thin Grip Bars Station
CT-8100E
Elite Fitness Trainer
4 CT8 Fitness Training System
www.tuffstuffitness.com
Rings Station
CT8 Concurrent Users and Weight Capacity
Concurrent Users Maximum Weight Capacity
1 CT-8210 Medicine Ball Rebounder Training Module
1 CT-8220 Adjustable Step-Up/Stretch Training Module 500 lbs
1 CT-8230 Battle Rope Training Module 300 lbs / per Side
1 CT-8240 Kettle Bell Training Module 80 lbs / per Saddle Plate (Tray)
1 CT-8250 Heavy Bag Training Module 200 lbs
1 CT-8310 Squat/Press Racking Station 500 lbs
2 CT-8320 Multi-Strap Training Boom 250 lbs / per User
1 CT-8330 Olympic Bar Landmine 250 lbs
1 CT-8340 Dip Handles 350 lbs
CT-8210
Medicine Ball Rebounder
Training Module
CT-8220
Adjustable Step-Up/Stretch
Training Module
10 lbs Medicine Balls
80 lbs /per Medicine Ball Rack
CT-8230
Battle Rope
Training Module
CT-8240
Kettle Bell
Training Module
CT-8310
Squat/Press
Racking Station
CT-8250
Heavy Bag
Training Module
CT-8320
Multi-Strap
Training Boom
www.tuffstuffitness.com
CT-8330
Olympic Bar Landmine
CT-8340
Dip Handles
5CT8 Fitness Training System
CT-8000B Product Configuration Diagram
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Option Station
Fat Grip Bars &
O1
Choice of one:
• CT-8310
or
Choice of one or two:
• CT-8320
• CT-8330
Push/Pull Bar
M2
Peg Board
CT-8340 Dip Handles
177"
10’ Monkey/Parallel Suspension Bars
M1
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Height: 117”
Weight: 1085 lbs
Space and weight will vary
depending on modules and
accessories selected
82"
6 CT8 Fitness Training System
www.tuffstuffitness.com
Rings
CT-8100E Product Configuration Diagram
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Option Station
Fat Grip Bars &
O1
Choice of one:
• CT-8310
or
Choice of one or two:
• CT-8320
• CT-8330
Push/Pull Bar
Peg Board
CT-8340 Dip Handles
Dual Bar Training Module
(Standard). Can be replace by
any of the following training
M3M2
Thin Grip Bars
modules as option:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Option Station
O2
Choice of one:
• CT-8310
or
Choice of one or two:
• CT-8320
• CT-8330
177"
Choice of one (1)
Required Training
Module:
• CT-8210
• CT-8220
• CT-8230
• CT-8240
• CT-8250
Height: 117”
Weight: 1350 lbs
Space and weight will vary
depending on modules and
accessories selected
M1
10’ Monkey/Parallel Suspension Bars
M4
Dual Bar
Training Module
(Standard). Can
be replace by any of
the following training
modules as option:
• CT-8210
• CT-8220
• CT-8230
Rings
126"
www.tuffstuffitness.com
• CT-8240
• CT-8250
7CT8 Fitness Training System
Loosely Tighten
Fully Tighten
Remove
Registration, Service & Assembly
Thank you for purchasing the CT8 Fitness Training System. This machine is part of the TuStu line of quality strength training equipment.
To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be
sure to register online at:
http://www.tustutness.com/productregistration.jsp
within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this manual. Use only genuine TuStu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: 909-629-1600 Toll Free 888-884-8275
Fax: 909-629-4967
E-mail: service@tustu.net or service1@tustu.net
Hours: M–F 8:00 – 4:30 PST
Or write to: TuStu Fitness Equipment Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
• Allow ample space around the machine for safe unrestricted use and
easier access.
• Insert all bolts in the same direction. For aesthetic appearance, insert
all bolts in the same direction unless specied (in text or illustration) to
do otherwise.
• Leave room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so (to prevent any diculty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable,
but leave room for adjustments.
Assembly Tips
Read all “Notes” on each page before beginning each step.
While you may be able to assemble the CT8 using the illustrations only,
IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and adjustment
is critical. While tightening the nuts and bolts, be sure to leave room for
nal adjustments.
CAUTION: Obtain assistance from TuStu if you have diculty
assemblying the CT8. Please do not attempt to complete the assembly as
this could result in equipment failure and serious injuries to the users.
Symbols & Description
Required Tools
The basic tools that you will need to assemble the CT8 but are not limited
to:
• 7/16” ,1/2”, 9/16”, 3/4” Combination Wrenches
• Ratchet Wrench with 7/16” ,1/2”, 9/16”, 3/4” sockets
• Crescent Adjustable Wrench
• Two Strong Step Ladders
• Level
• Rubber mallet, measuring tape & utility knife
• Windex or household glass cleaner
Assembly Requirements
• A minimum of three strong persons are required for this assembly.
• Follow these installation requirements when assemblying the CT8.
• Layout your oor plan before assemblying.
• Set up the CT8 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
8 CT8 Fitness Training System
www.tuffstuffitness.com
70%
100%
100%
Loosely Fasten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
Remove
Remove hardware assemblies completely to allow
nishing successive assembly steps.
Pre-Assembled Components
Assembled View Assembled View
81
10
98
23
116
122
105
122
81
77
84
77
12
81
98
77
81
84
77
12
77
84
77
12
10
81
98
81
81
98
81
Pre-Assembled Components List
Item Qty. Description
10 2 TOP CROSS BRACE 120"
12 6 MONKEY HANDLE BAR 25 1/2"
23 1 PEG BOARD SIDE FRAME WITH HANDLE
77 24 FLAT WASHER SAE, 1/2"
81 24 FLAT WASHER, 1/2 X 1 3/4 X 3/16
84 24 HEX HEAD CAP SCREW, 1/2-13 X 3 1/2
98 24 NYLON LOCK NUT, 1/2-13
105 1 ALUMINUM CAP 1.020" RD
116 1 RUBBER FLAT TUBE .94 ID X .115 WALL X 15
122 2 SOCKET SET SCREW Z/P 10-32 X 1/8
www.tuffstuffitness.com
9CT8 Fitness Training System
Pre-Assembled Components
Assembled View
98
77
77
2
108
136
92
75
62
110
110
77
90
77
77
15
90
77
112
122
9
108
81
98
81
110
81
98
81
Pre-Assembled Components List
Item Qty. Description
2 2 UPRIGHT POST 95 1/4", RINGS SECTION
9 1 TOP CROSS BRACE 24 1/2"
12 1 MONKEY HANDLE BAR 25 1/2"
15 15 ADJUSTABLE SLIDE CARRIAGE 5"
62 2 BELT RETAINER PLATE
75 8 FLAT WASHER SAE, #12 (1/4")
77 10 FLAT WASHER SAE, 1/2"
81 6 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 4 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
92 8 HEX HEAD CAP SCREW, 1/4-20 X 1
98 8 NYLON LOCK NUT, 1/2-13
108 8 PLASTIC INSERT CAP 3" SQ 10-14 GA
110 4 PLASTIC TUBE GUIDE W/LIP-TEETH 3 1/2 X 3 1/2
112 2 PULL PIN 1/2 X 2 7/8 STIFF SPRING (STEEL KNOB)
122 2 SOCKET SET SCREW Z/P 10-32 X 1/8
136 8 SPLIT LOCK WASHER B-Z/P 1/4”
12
136
92
77
75
88
122
62
77
77
112
2
15
110
88
77
81
98
81
10 CT8 Fitness Training System
www.tuffstuffitness.com
Pre-Assembled Components
Assembled View
98
77
77
3
108
77
117
90
77
90
77
77
106
9
108
81
98
81
4
98
81
Pre-Assembled Components List
Item Qty. Description
3 1 UPRIGHT POST 95 1/4", PEGBOARD SECTION
4 1 UPRIGHT POST 95 1/4", DIP SECTION
9 1 TOP CROSS BRACE 24 1/2"
12 1 MONKEY HANDLE BAR 25 1/2"
27 1 PEG BOARD STEP UP FRAME
77 12 FLAT WASHER SAE, 1/2"
81 6 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 4 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
89 1 HEX HEAD CAP SCREW, 1/2-13 X 4 1/4
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
96 1 NYLON JAM LOCK NUT, 1/2-13
98 8 NYLON LOCK NUT, 1/2-13
106 1 PLASTIC INSERT CAP 1" X 3" _ 11 GA
108 2 PLASTIC INSERT CAP 3" SQ 10-14 GA
117 1 SAFETY TAPE ANTI-SLIP 4 X 9
127 2 URETHANE BUMPER 962
81
12
89
77
77
27
77
88
127
88
77
77
77
www.tuffstuffitness.com
127
96
81
98
81
11CT8 Fitness Training System
Pre-Assembled Components
Assembled View
87
81
108
5
20
108
5
19
87
81
21
87
81
77
98
87
81
77
98
77
98
77
98
Pre-Assembled Components List
Item Qty. Description
5 2 UPRIGHT POST 95 1/4", REVERSE CHIN-UP
19 1 REVERSE CHIN UP SIDE RACK
20 1 REVERSE CHIN UP SIDE RACK WITH HOOK
21 1 REVERSE CHIN PULLING BAR
77 8 FLAT WASHER SAE, 1/2"
81 8 FLAT WASHER, 1/2 X 1 3/4 X 3/16
87 8 HEX HEAD CAP SCREW, 1/2-13 X 4
98 8 NYLON LOCK NUT, 1/2-13
108 2 PLASTIC INSERT CAP 3" SQ 10-14 GA
12 CT8 Fitness Training System
www.tuffstuffitness.com
Pre-Assembled Components
Assembled View Assembled View
83
97 78
123
80
64
18
66
78
65
94
83
17
97
123
63
80
78
64
18
66
78
94
65
16
63
Pre-Assembled Components List
Item Qty. Description
16 1 RINGS SECTION BOOM ASSEMBLY, RIGHT
17 1 RINGS SECTION BOOM ASSEMBLY, LEFT
18 2 RINGS SECTION SWIVEL BRACKET
63 2 BLACK NYLON WEBBING 1"
64 2 BLACK NYLON IDLER PULLEY 3/8 X 1 1/2 X 4 1/2
65 2 BLACK NYLON RING 1 1/8 X 9 3/8
66 4 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8
78 4 FLAT WASHER SAE, 3/8"
80 2 FLAT WASHER, 1/2 ID X 1 1/2 OD X 3/16 THICK
83 2 HEX HEAD CAP SCREW, 1/2-13 X 1 1/4
94 2 HEX HEAD CAP SCREW, 3/8-16 X 2 1/4
97 2 NYLON JAM LOCK NUT, 3/8-16
123 2 SPLIT LOCK WASHER B-Z/P 1/2"
www.tuffstuffitness.com
13CT8 Fitness Training System
Loosely Tighten
Loosely Tighten
Step 1 (Assembling CT-8000B / CT-8100E)
Assembled View
23
77
98
70%
70%
98
77
Note:
To facilitate the assembly, lay the illustrated
components on the oor and use the two supplied
SPACER blocks to assist with the assembly
process.
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
SPACER
14 CT8 Fitness Training System
www.tuffstuffitness.com
88
77
77
81
SPACER
81
88
98
10
90
77
90
Step 1 Assembly List
Item Qty. Description
3 1 UPRIGHT POST 95 1/4", PEGBOARD
10 1 TOP CROSS BRACE 120"
23 1 PEG BOARD SIDE FRAME WITH HANDLE
77 6 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
4
3
Note:
Assemblies position and orientation.
Loosely Tighten
Loosely Tighten
Step 2 (Assembling CT-8000B / CT-8100E)
Assembled View
70%
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
88
98
77
123
77
77
24
83
90
22
Step 2 Assembly List
Item Qty. Description
4 1 UPRIGHT POST 95 1/4", DIP SECTION
10 1 TOP CROSS BRACE 120"
22 1 PEG BOARD SIDE FRAME
24 1 PEG BOARD CROSS BAR
77 8 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
83 2 HEX HEAD CAP SCREW, 1/2-13 X 1 1/4
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
123 2 SPLIT LOCK WASHER B-Z/P 1/2"
77
98
77
77
4
10
77
123
83
23
81
98
81
88
www.tuffstuffitness.com
15CT8 Fitness Training System
Loosely Tighten
Loosely Tighten
Step 3 (Assembling CT-8000B / CT-8100E)
77
77
98
77
77
77
90
90
10
77
SPACER
77
90
90
2
10
70%
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
98
Assembled View
16 CT8 Fitness Training System
77
www.tuffstuffitness.com
2
Note:
Assemblies position and orientation.
Step 3 Assembly List
Item Qty. Description
2 2 UPRIGHT POST 95 1/4", RINGS SECTION
77 8 FLAT WASHER SAE, 1/2"
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Step 4 (Assembling CT-8000B / CT-8100E)
LIFT SAFELY
Use your legs when lifting... Not your back.
Note:
Some parts have been removed for Clarity.
10 Foot Minimum Ceiling
TILT-UP
THIS ASSEMBLY ITS EXTREMELY HEAVY (about 400 lbs).
The assembly Tilt-Up must be performed by a minimum of three strong persons.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR DEATH.
is required for this unit.
www.tuffstuffitness.com
17CT8 Fitness Training System
Fully Tighten
Step 5 (Assembling CT-8000B / CT-8100E)
Note:
77
98
77
88
10
TUFFSTUFF FITNESS cut out letters
facing outwards
17
77
98
Note:
Temporary remove components 98 and 77 to
allow the assembly of 17 .
Step 5 Assembly List
Item Qty. Description
17 1 RINGS SECTION BOOM ASSEMBLY, LEFT
77 6 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Assembled View
77
2
81
81
98
88
100%
Wrench tighten all hardware in this step.
77
90
2
TWO STRONG STEP LADDERS AND
TWO OR THREE PEOPLE ARE REQUIRED FOR THIS STEP.
18 CT8 Fitness Training System
www.tuffstuffitness.com
10
90
77
Fully Tighten
Step 6 (Assembling CT-8000B / CT-8100E)
100%
Wrench tighten all hardware in this step.
Note:
TUFFSTUFF FITNESS cut out letters
facing outwards
16
77
98
77
88
77
10
Step 6 Assembly List
Item Qty. Description
16 1 RINGS SECTION BOOM ASSEMBLY, RIGHT
77 6 FLAT WASHER SAE, 1/2"
81 2 FLAT WASHER, 1/2 X 1 3/4 X 3/16
88 2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
90 2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
Assembled View
98
77
2
Note:
Temporary remove
components 98 and 77 to
allow the assembly of 16 .
88
81
77
81
98
90
10
TWO STRONG STEP LADDERS AND
TWO OR THREE PEOPLE ARE REQUIRED FOR THIS STEP.
2
77
www.tuffstuffitness.com
90
19CT8 Fitness Training System
Remove
Step 7 (Assembling CT-8000B / CT-8100E)
81
98
81
81
77
12
88
77
77
88
77
81
98
98
81
100%
Remove hardware assemblies completely to
allow nishing successive assembly steps.
77
12
88
77
88
77
81
77
98
81
Step 7 Disassembly List
Item Qty. Description
12 2 MONKEY HANDLE BAR 25 1/2"
77 8 FLAT WASHER SAE, 1/2"
88 8 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2
81 8 FLAT WASHER, 1/2 X 1 3/4 X 3/16
98 8 NYLON LOCK NUT, 1/2-13
20 CT8 Fitness Training System
www.tuffstuffitness.com
81
Disassembled View
Loosely Tighten
Loosely Tighten
Step 8 (Assembling CT-8000B / CT-8100E)
Assembled View
Step 8 Assembly List
Item Qty. Description
11 2 TOP CROSS BRACE 36 7/8"
12 2 MONKEY HANDLE BAR 25 1/2"
77 12 FLAT WASHER SAE, 1/2"
81 4 FLAT WASHER, 1/2 X 1 3/4 X 3/16
84 8 HEX HEAD CAP SCREW, 1/2-13 X 3 1/2
98 8 NYLON LOCK NUT, 1/2-13
70%
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
11
11
98
77
98
77
77
84
77
12
98
77
84
77
77
12
98
81
77
12
98
77
81
84
77
12
77
84
77
81
81
98
www.tuffstuffitness.com
21CT8 Fitness Training System
Loosely Tighten
Loosely Tighten
Step 9 (Assembling CT-8000B / CT-8100E)
Step 9 Assembly List
Assembled View
98
81
81
98
Item Qty. Description
5 2 UPRIGHT POST 95 1/4", REVERSE CHIN-UP
77 4 FLAT WASHER SAE, 1/2"
81 4 FLAT WASHER, 1/2 X 1 3/4 X 3/16
90 4 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 4 NYLON LOCK NUT, 1/2-13
81
5
77
90
77
77
90
11
90
11
70%
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
81
5
21
77
90
19
20
22 CT8 Fitness Training System
www.tuffstuffitness.com
Loosely Tighten
Loosely Tighten
Step 10 (Assembling CT-8000B / CT-8100E)
Note:
the Intallation of Modular Top Cross Braces
for Training Modules M1 & M2.
70%
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
90
8
Assembled View
8
8
M2
M1
77
98
26
98
77
98
77
M2
3
90
8
5
77
77
90
90
77
77
5
13
8
98
77
M1
90
90
77
2
Step 10 Assembly List
Item Qty. Description
8 2 MODULAR CROSS BRACE, TOP
13 1 3 TIER 2" PULL UP BAR 41 1/4"
26 1 PEG BOARD HANDLES STORAGE PLATE
77 16 FLAT WASHER SAE, 1/2"
90 8 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4
98 8 NYLON LOCK NUT, 1/2-13
www.tuffstuffitness.com
23CT8 Fitness Training System
Fully Tighten
Step 11 (Assembling CT-8000B / CT-8100E)
Assembled View
Step 11 Assembly List
Item Qty. Description
15 2 ADJUSTABLE SLIDE CARRIAGE 5"
62 2 BELT RETAINER PLATE
63 2 BLACK NYLON WEBBING 1"
75 8 FLAT WASHER SAE, #12 (1/4")
92 8 HEX HEAD CAP SCREW, 1/4-20 X 1
136 8 SPLIT LOCK WASHER B-Z/P 1/4”
63
62
75
136
92
75
136
92
15
17
136
92
75
63
75
62
136
92
16
63
15
15
62
75
Note:
The assembled black
nylon webbing is sticking
out about an inch.
24 CT8 Fitness Training System
www.tuffstuffitness.com
100%
Wrench tighten all hardware in this step.
Loading...