TuffStuff CPL-400 Owner's Manual
TUFFSTUFF FITNESS INTERNATIONAL
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels axed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service company
approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine TuStu replacement parts.
CPL-400
Plate Load Leg Extension/
Prone Leg Curl Bench
CPL-400_Rev0
Revision Date 05-15-2014
Table of Contents
Overhead Specications ��������������������������������������������������������������������������������� Page 3
DANGER, WARNING, & CAUTION Labels Information �����������������������Page 4-6
Important Safety Instructions ����������������������������������������������������������������������� Page 7
Registration, Service & Assembly ����������������������������������������������������������������Page 8
Inspection/Maintenance ��������������������������������������������������������������������������������Page 9
Cable Inspection ��������������������������������������������������������������������������������������������� Page 10
Assembly Steps �����������������������������������������������������������������������������������������Page 11-18
Parts List ������������������������������������������������������������������������������������������������������������� Page 19
Pre-Assembled Components ���������������������������������������������������������������Page 20-22
Notes ������������������������������������������������������������������������������������������������������������������� Page 23
WARRANTY ������������������������������������������������������������������������������������������������������� Page 24
TuStu Fitness International, Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuStu Fitness International, Inc. in Chino, California.
2 CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
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Overhead Specications
MAX-LOAD WEIGHT LIMIT - 400 lbs W/USER
L 55” X W 45” X H 32”
CPL-400 WEIGHT: 155 lbs
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3CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
Carefully read ALL Danger, Warning & Caution labels posted on the machine
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4 CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
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5CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
Carefully read ALL Danger, Warning & Caution labels posted on the machine
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41
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It is extremely important that the BE ALERT!
be installed in plain view of the unit�
4240
Sign shown to the left
34
6 CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
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You should have received it along with this Owners Manual� If you did
not receive this Sign with your order, you can obtain one at no cost to
you from TuStu Fitness by contacting our service department at:
1 (888) 884-8275
service@tustu�net
service1@tustu�net
Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels axed on the machine. It is the responsibility of the oor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from oor personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
8. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.
9. Do not use accessories or accessory attachments that are not
recommended by TFI.
10. Make sure selector pin is completely inserted. Use only the selector
pin provided by the manufacturer.
11. Never pin the weights in an elevated position. Do not use the
machine if found in this condition.
6. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.
7. Do not lean against or pull on the framework, weight stack or
any component at all times.
8. Children must not be allowed near the equipment. Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.
10. Use only genuine TuStu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.
11. Do not remove any decals axed to the machine. Replace if
damaged.
12. Do not alter or modify the original manufacturer’s weight stack
with any add-on incremental weights, weight plates or
dumbbells except those with standard factory installed option.
13. Maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsibility of the owner or facility operator to ensure that regular
maintenance is performed.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed by TFI Authorized Dealer or
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
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7CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
Registration, Service & Assembly
Loosely Tighten
Fully Tighten
Thank you for purchasing the CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench. This machine is part of the TuStu line
of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be sure to
register online at:
http://www.tustutness.com
or mail to address shown below within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number and description from this manual. Use only genuine TuStu
replacement parts when servicing the equipment. Failure to do so
will void warranty and could result in serious injury or death.
Allow ample space around the machine for safe unrestricted use and
easier access.
Insert all bolts in the same direction. For aesthetic appearance, insert all
bolts in the same direction unless specied (in text or illustration) to do
otherwise.
Leave room for adjustments. Do not fully tighten fasteners until instructed
in the assembly steps to do so (to prevent any diculty with alignment of
parts during the assembly process). When not instructed, tighten fasteners
such as bolts, nuts and screws so the unit is stable, but leave room for
adjustments.
Assembly Tips
Read all “Notes” on each page before beginning each step.
For information about product operation or service:
Phone: 909-629-1600 Toll Free 888-884-8275
Fax: 909-629-4967
E-mail: service@tustu.net or service1@tustu.net
Hours: M–F 8:00 – 4:30 PST
Or write to: TuStu Fitness International, Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
Required Tools
The basic tools that you will need to assemble the CPL-400 but are not
limited to:
• 9/16”, 3/4” Combination Wrenches
• Ratchet Wrench with 9/16”, 3/4” sockets
• Crescent Adjustable Wrench
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
While you may be able to assemble the CPL-400 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and adjustment
is critical. While tightening the nuts and bolts, be sure to leave room for
nal adjustments.
CAUTION: Obtain assistance from TuStu if you have diculty
assembling the CPL-400. Please do not attempt to complete the assembly
as this could result in equipment failure and serious injuries to the users.
Symbols & Description
Assembly Requirements
Follow these installation requirements when assembling the CPL-400. Use
the overhead view on the Content Page to layout your oor plan before
assembling.
Set up the CPL-400 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
8 CPL-400 Plate Load Leg Extension/Prone Leg Curl Bench
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70%
100%
Loosely Tighten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
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