TuffStuff CLH-300 Owner's Manual

OWNER’S MANUAL

TUFFSTUFF FITNESS INTERNATIONAL

OWNER’S MANUAL

Maintenance & Assembly Instructions

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

NOTICE

It is the Purchaser’s/Owner’s obligation:

1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels a xed on the machine to their customers/users.

2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.

3. Provide trained personnel, supervision and correct usage of the equipment.

4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.

5. Must use only genuine TFI replacement parts.

CLH-300

Horizontal Plate Load Leg

Press/Hack Squat

CLH-300 Rev. 3

Revision Date 8-29-2014

Table of Contents

Overhead Speci cations .................................................................................Page 3

Danger, Warning, & Caution Labels Information ...............................Page 4-7

Important Safety Instructions .......................................................................Page 8

Registration, Service & Assembly ................................................................Page 9

Inspection/Maintenance ............................................................................. Page 10

Cable Inspection ............................................................................................. Page 11

Step 1 .................................................................................................................. Page 12

Step 2 .................................................................................................................. Page 13

Step 3 .................................................................................................................. Page 14

Step 4 .................................................................................................................. Page 15

Step 5 .................................................................................................................. Page 16

Step 6 Cable Routing ....................................................................................Page 17

Step 7 .................................................................................................................. Page 18

Step 8 .................................................................................................................. Page 19

Rail Wheel Maintenance

Rail Wheel Replacement Steps ...........................................Page 20-21

Rail Wheel Adjustment ..........................................................Page 22-23

Parts List ............................................................................................................. Page 24

Pre-Assembled Components ...............................................................Page 25-27

Warranty ............................................................................................................ Page 28

Tu Stu Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at Tu Stu Fitness International Inc. in Chino, California.

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com2

Overhead Speci cations

L 85” X W 33” X H 55”

MAX-LOAD WEIGHT LIMIT - 800 Lbs.

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

3

Carefully read ALL Danger, Warning & Caution labels posted on the machine

92

104

96

93 93

100

95

96

102

94

4

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Carefully read ALL Danger, Warning & Caution labels posted on the machine

103 101

92

97

105

98

99

102

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

5

Carefully read ALL Danger, Warning & Caution labels posted on the machine

9897

103

104

94

969593

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com6

Carefully read ALL Danger, Warning & Caution labels posted on the machine

100 102101

47

92

99

It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.

You should have received it along with this Owner’s Manual. If
you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from Tu Stu Fitness by contacting
our service department at:

1 [phone]
service@tu stu .net
service1@tu stu .net

105

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

7

Important Safety Instructions

It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels a xed on the machine. It is the responsibility of the  oor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.

SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:

1. Obtain a medical exam before beginning any exercise program.

2. Read and understand Owner’s Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from  oor personnel.

3. Inspect the equipment before each use for wear and tear, loose
 ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.

4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.

5. Use this equipment only for the intended use.

6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.

7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.

8. Never hold your breath – will limit the  ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.

9. Do not use accessories or accessory attachments that are not
recommended by TFI.

6. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.

7. Do not lean against or pull on the framework, weight stack or
any component at all times.

8. Children must not be allowed near the equipment. Teenager must
be supervised.

9. Replace immediately all parts at  rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.

10. Use only genuine Tu Stu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.

11. Do not remove any decals a xed to the machine. Replace if
damaged.

12. Do not alter or modify the original manufacturer’s weight stack
with any add-on incremental weights, weight plates or
dumbbells except those with standard factory installed option.

13. Maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsibility of the owner or facility operator to ensure that regular
maintenance is performed.

Facility Safety Guidelines and Practices

1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.

2. Equipment to be installed by TFI Authorized Dealer or
Professional Service Company approved by TFI.

3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.

4. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.

5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.

8

DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.

WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.

CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Registration, Service & Assembly

Thank you for purchasing the CLH-300 Horizontal Plate Load Leg Press/Hack Squat. This machine is part of the Tu Stu line of
quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.

Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on  le with our company, be
sure to register online at http://www.tu stu tness.com or mail to
address shown below within 10 days of purchase.

Obtaining Service

Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this owner’s manual. Use only genuine Tu Stu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.

For information about product operation or service:
Phone: [phone] Toll Free 888-884-8275
Fax: [phone]
E-mail: service@tu stu .net or service1@tu stu .net
Hours: M–F 8:00 – 4:30 PST
Or write to: Tu Stu Fitness International Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710

Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:

1. Model Number 2. Place of Purchase

3. Serial Number 4. Part # and Description

Required Tools
The basic tools that you will need to assemble the CLH-300 but are not
limited to:

• 9/16” , 3/4”, 1/2” combination wrenches

• Adjustable wrench

• Ratchet wrench with 9/16” , 3/4”, 1/2” sockets

• External retaining ring pliers

• Rubber mallet, measuring tape & utility knife

• Super Lube® spray lubricant and grease

• Windex or household glass cleaner

Allow ample space around the machine for safe unrestricted use and
easier access.

For aesthetic appearance, insert all bolts in the same direction unless
speci ed (in text or illustration) to do otherwise.

Leave room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so (to prevent any di culty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable, but
leave room for adjustments.

Assembly Tips

Read all “Notes” on each page before beginning each step.

While you may be able to assemble the CLH-300 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.

Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.

NOTE: With so many assembled parts, proper alignment and
adjustment is critical. While tightening the nuts and bolts,
be sure to leave room for  nal adjustments.

CAUTION: Obtain assistance from TFI if you have di culty
assembling the CLH-300. Please do not attempt to
complete the assembly as this could result in equipment
failure and serious injuries to the users.

Symbols & Description

Assembly Requirements

Follow these installation requirements when assembling the
CLH-300. Use the overhead view on the Content Page to layout your  oor
plan before assembling.

Set up the CLH-300 on a clean, solid,  at surface. A smooth,  at surface
under the machine helps keep it level.

Loosely Tighten

70%

Fully Tighten

100%

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

Loosely Tighten

Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.

Fully Tighten

Wrench tighten all hardware in this step.

9

Inspection/Maintenance

Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to belts, pulleys and rubber grips. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tu stu tness.com

INSPECTION / MAINTENANCE RECORDS

DATE REPLACEMENT REPAIRS INSPECTED BY

10

WARRANTY REPAIRS

DATE REPLACEMENT REPAIRS INSPECTED BY

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Cable Inspection

WARNING:

THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.

“NECKING”, STRECHED CABLE COVERING

A TEAR IN THE CABLE COVER

A CRACK IN THE CABLE COVER

A BREAK ON THE CABLE

CABLE END SLIPPING OUT

IMPORTANT NOTE:

DAMAGED OR WORN CABLES (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE
PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

11

Step 1

Step 1 Assembly List

Item # Description Qty.

*1 BASE FRAME 1
*2 REAR STABILIZER 1
18 REINFORCEMENT PLATE 1/4 X 2 1/2 X 7 1

21 PLASTIC HORIZONTAL ELLIPTICAL SHOE W/LOCK 2
23 FLAT WASHER SAE Z/P 1/2” 4
33 NYLON INSERT LOCK NUT Z/P 1/2-13 2
35 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 3 3/8 2

NOTE:

1. IT IS STRONGLY RECOMMENDED THAT TWO PEOPLE PARTICIPATE IN THE ASSEMBLY OF THIS
UNIT.

Řŗ

Řŗ

Șŗ

řř

ȘŘ

Řř

ŗŞ

Řř

řś

Fully Tighten

100%

Fully Tighten

Wrench tighten all hardware in this step.

12

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Step 2

Step 2 Assembly List

Item # Description Qty.

*5 CARRIAGE 1

9 LINEAR SHAFT 2 RD. X 48 1/4 2

22 FLAT WASHER SAE Z/P 3/8” 2
24 SPLIT LOCK WASHER Z/P 3/8” 2
27 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 2

NOTE:

1. SLIDE LINEAR SHAFTS INTO CARRIAGE.

REAR VIEW

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ş

ş

ş

ş

ş

ŘŘ

Řŝ

ş

ŘŚ

Fully Tighten

100%

Fully Tighten

Wrench tighten all hardware in this step.

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

13

Step 3

Step 3 Assembly List

Item # Description Qty.

*3 LINEAR SHAFT HOUSING FRAME 1

22 FLAT WASHER SAE Z/P 3/8” 2
23 FLAT WASHER SAE Z/P 1/2” 3
24 SPLIT LOCK WASHER Z/P 3/8” 2
25 SPLIT LOCK WASHER Z/P 1/2” 3
27 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 2
34 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/2 3

NOTE:

1. SLIDE THE CARRIAGE TOWARDS THE BACK AND HOLD IT IN PLACE AS SHOWN BELOW.

2. HAVE THE OTHER PERSON BRING THE LINEAR SHAFT FRONT FRAME (#*3) INTO PLACE
WHILE YOU GUIDE THE LINEAR SHAFTS INTO PLACE.

3. BOLT DOWN.

Șř

ŘŘ

ŘŚ

Řŝ

Loosely Tighten

Loosely Tighten

70%

70%

Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.

řŚ

Řś

Řř

14

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Step 4

Step 4 Assembly List

Item # Description Qty.

*4 FRONT UPRIGHT 1
*10 LEFT HANDLE 1
*11 RIGHT HANDLE 1

19 REINFORCEMENT PLATE 1/4 X 2 X 8 1/2 1

22 FLAT WASHER SAE Z/P 3/8” 4
23 FLAT WASHER SAE Z/P 1/2” 6
25 SPLIT LOCK WASHER Z/P 1/2” 2
26 NYLON INSERT LOCK NUT Z/P 3/8-16 2
29 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 2
33 NYLON INSERT LOCK NUT Z/P 1/2-13 2
34 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/2 2
35 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 3 3/8 2

Șŗŗ

ȘŗŖ

Řş

řś

Řř

ŗş

řŚ

Řś

Řř

řŚ

Řś

Řř

Řř

řř

ȘŚ

ŘŘ

řř

ŘŘ

ŘŜ

ŘŘ

ŘŜ

Loosely Tighten

Loosely Tighten

70%

70%

Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

15

ȘŜ

řŚŘś

Řř

ŘŞ

ŘŘ

ŘŘ

ŘŜ

ŞŚ

ŝŞ

Șŝ

ȘŜ

ŝŞ

ŞŚ

Step 5

Step 5 Assembly List

Item # Description Qty.

*6 FRONT CARRIAGE POST 1
*7 WEIGHT CARRIAGE 1

22 FLAT WASHER SAE Z/P 3/8” 2
23 FLAT WASHER SAE Z/P 1/2” 2
25 SPLIT LOCK WASHER Z/P 1/2” 2
26 NYLON INSERT LOCK NUT Z/P 3/8-16 1
28 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 1/4 1
34 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/2 2
78 RUBBER WASHER 1 7/8 ID X 4 1/4 OD X 9/16 2
84 WEIGHT COLLAR 49 MM ID X 7/8 X 2 3/4 2

Fully Tighten

100%

Fully Tighten

Wrench tighten all hardware in this and
previous loosely tightened steps.

16

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Step 6 Cable Routing

Step 6 Assembly List

Item # Description Qty.

16 CABLE 1

17 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2

20 CABLE END THREADED HOUSING 1

22 FLAT WASHER SAE Z/P 3/8” 4
25 SPLIT LOCK WASHER Z/P 1/2” 2
26 NYLON INSERT LOCK NUT Z/P 3/8-16 2
30 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 1/4 2
53 FINISHED HEX NUT B-Z/P 1/2-13 1
59 ROD END 1/2-13 1
60 SPLIT BOLT GR-5 Z/P 1/2-13 X 1 (RND CUT) 1

ŗŜ

śř

Řś

ŘŖ

ŗŜ

NOTE:

1. BE SURE THE PULLEYS ARE INSTALLED
AND THE WEIGHT CARRIAGE IS FULLY
RESTING ON THE BUMPER PRIOR TO FULLY
FASTENING NUT (#53).
(SEE FIG. A, FIG. B)

FIG. A

FULLY TIGHTEN BOLT

(#60)

śş

ŜŖ

INSTALL PULLEYS AFTER ROUTING CABLE AS SHOWN BELOW.

FIG. B

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ŘŘ

ŘŘ

řŖ

Řś

Fully Tighten

100%

Fully Tighten

Wrench tighten all hardware in this step.

ŗŜ

ŗŝ

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

17

Step 7

Step 7 Assembly List

Item # Description Qty.

8 FOOT PLATE 2

15 RUBBER FOOT PLATE COVER 2

22 FLAT WASHER SAE Z/P 3/8” 6

26 NYLON INSERT LOCK NUT Z/P 3/8-16 6

32 FLAT HEAD SOCKET CAP SCREW Z/P 3/8-16 X 3 6

ŘŜ

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ŘŜ

ŘŘ

Ş

řŘ

ŗś

řŘ

ŘŜ

ŘŘ

ŘŜ

ŘŘ

Ş

ŗś

řŘ

řŘ

Fully Tighten

100%

Fully Tighten

Wrench tighten all hardware in this step.

18

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

Step 8

Step 8 Assembly List

Item # Description Qty.

12 SEAT PAD 1
13 BACK PAD 1
14 SHOULDER PAD 2

22 FLAT WASHER SAE Z/P 3/8” 8
27 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 8

ŗŘ

ŗř

ŗŚ

Fully Tighten

ŘŘ

ŘŘ

Řŝ

Řŝ

ŘŘ

Řŝ

ŗŚ

Řŝ

ŘŘ

Řŝ

Řŝ

100%

Fully Tighten

Wrench tighten all hardware in this step.

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

19

Rail Wheel Replacement Step 1

NOTE:

1. TWO PEOPLE REQUIRED TO PERFORM THESE STEPS.

DISCONNECT THIS END OF THE CABLE

AND PUT ASIDE. (REFER TO PAGE 17)

Rail Wheel Replacement Step 2

NOTE:

1. HAVE ONE PERSON HOLD THE LINEAR SHAFTS WHILE YOU REMOVE THE REAR STABILIZER
AND THEN SLIDE THE CARRIAGE OUT.

CAUTION:
PLACE A BLOCK UNDER THE FRAME FOR
SUPPORT BEFORE REMOVING THE REAR
STABILIZER.

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com20

Rail Wheel Replacement Step 3

Note:

1. INVERT THE CARRIAGE ON THE FLOOR TO PERFORM
THIS STEP.

2. REPLACE ANY DAMAGED RAIL WHEELS.

Rail Wheel Replacement Step 4

INSTALLATION IS THE REVERSE OF REMOVAL. (DO NOT INSTALL THE SEAT PAD UNTIL
COMPLETING RAIL WHEEL ADJUSTMENT ON NEXT PAGE)

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

21

Rail Wheel Adjustment Step 1

STEP 2

LOOSEN NUT

STEP 1

LOOSEN SCREW

STEP 3

LOOSEN SCREW

NOTE:

1. REPEAT THESE STEPS ON A NEEDED BASIS WHEN THE CARRIAGE FEELS LOOSE ON THE RAILS.

STEP 5

LOOSEN NUT

STEP 4

LOOSEN SCREW

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com22

STEP 6

LOOSEN SCREW

Rail Wheel Adjustment Step 2

STEP 8

WHILE HOLDING SCREW

FROM STEP 7 WITH AN

ALLEN WRENCH, GENTLY

FULLY TIGHTEN NUT

USING A 9/16” SOCKET.

STEP 10

TIGHTEN SCREW ENOUGH

TO ALLOW THE CARRIAGE

TO ROLL SMOOTHLY

STEP 9

WHILE HOLDING SCREW

FROM STEP 7 WITH AN

ALLEN WRENCH, GENTLY

FULLY TIGHTEN NUT

USING A 9/16” SOCKET.

STEP 11

TIGHTEN SCREW ENOUGH

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

TO ALLOW THE CARRIAGE

TO ROLL SMOOTHLY.

STEP 7

GENTLY SCREW BACK IN UNTIL YOU FEEL THE WHEELS HAVE COME INTO

CONTACT WITH THE LINEAR SHAFTS. ROLL THE CARRIAGE BACK AND FORTH

TO TEST FOR SMOOTHNESS. IF IT ROLLS SMOOTHLY YOU MAY PROCEED TO

NEXT STEP. IF NOT, MAKE NECESSARY ADJUSTMENTS.

23

Parts List

Item No. Description Rev. Part No. Qty. Item No. Part No.

Qty.

1

BASEȱFRAME 0

UP8392

1 54 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ 1ȱ1/4 BNH2038

1

2 REARȱSTABILIZER

0

UP8393

1 55 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ 4

BNH2267 3

3 LINEARȱSHAFTȱHOUSINGȱFRAME

1

UP8394

1 56 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ 4ȱ1/4

BNH2101 4

4 FRONTȱUPRIGHT

3

UP8395

1 57 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ 6ȱ3/4

BNH3292 1

5 CARRIAGE

0

UP8396

1 58 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ 1ȱ3/4

BNH2040 1

6 FRONTȱCARRIAGEȱPOST

0

UP8397

1 59 RODȱENDȱ1/2Ȭ13 BNH1828

1

7 WEIGHTȱCARRIAGE

0

UP8398

1 60

SPLITȱBOLTȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ1

ȱ(RNDȱCUT)

BNH2478 1

8 FOOTȱPLATE

0

UP8399

2 61

PLASTICȱINSERTȱCAPȱ1ȱ1/4ȈȱRDȱ10Ȭ12ȱGA BNH3275 6

9

LINEARȱSHAFTȱ2ȱRD.ȱXȱ48ȱ1/4 0

UP8400

2 62

PLASTICȱINSERTȱCAPȱ1ȱ7/8ȈȱRDȱ10Ȭ14ȱGA BNH0003

2

10 LEFTȱHANDLE

1

UP8401

1 63

PLASTICȱINSERTȱCAPȱ2ȱXȱ3 BNH0052 2

11 RIGHTȱHANDLE

1

UP8402

1 64

PLASTICȱINSERTȱCAPȱ2ȱX

ȱ3ȱ11Ȭ14ȱGAȱW/NOTCH BNH3289 6

12

SEATȱPAD 0

UP8403

1 65

PLASTICȱINSERTȱCAPȱ2ȈȱSQȱ BNH0012 2

13 BACKȱPAD

0

UP8404

1 66

PLASTICȱINSERTȱCAPȱELLIPTICALȱ2 ȱ Xȱ4

BNH1794

3

14 SHOULDERȱPAD

1

UP8405

2 67

PLASTICȱTUBEȱGLIDEȱ2ȱXȱ1ȱXȱ8ȱ BNH1874 2

15 RUBBERȱFOOTȱPLATEȱCOVER BNH1647

2 68

PULLȱPINȱ1/2ȱXȱ5ȱ5/8ȱLIGHTȱSPRING

BNH0701 1

16 CABLE

0 UP8415 1 69

RAILȱWHEELȱ1/2ȱXȱ2ȱ1/4ȱRDȱXȱ3 BNH2472 4

17 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱX ȱ 3ȱ1/2ȱ(PȬ35375ȬH) BNH0553

4 70

ROLLERȱWHEEL BNH2869 3

18 REINFORCEMENTȱPLATEȱ1/4ȱXȱ2ȱ1/2ȱXȱ7

0 UP8264 1 71

RUBBERȱBUMPERȱ2ȱ1/4ȱWȱXȱ5ȱ1/2ȱLȱXȱ2ȱ HȱW/2ȱHOLES BNH3290 1

19 REINFORCEMENTȱPLATEȱ

1/4ȱXȱ2ȱXȱ8ȱ1/2 0 UP8406

1 72

RUBBERȱBUMPERȱ3/8ȱ Xȱ2ȱ1/2 BNH0511 1

20 CABLEȱENDȱTHREADEDȱHOUSING 0 UP8018

1 73

RUBBERȱBUMPERȱW/WASHERȱ3/8ȱXȱ1ȱ1/2

BNH0514

1

21

BNH3236 2 74

STEELȱBUMPERȱWASHERȱZ/Pȱ3/8Ȉ BNH0498 1

22

FLATȱWASHERȱSAEȱZ/Pȱ3/8Ȉ

BNH2030 44 75

RUBBERȱFOOTȱFORȱ6ȱXȱ 4ȱ1/4ȱPLATE BNH1647 2

23

FLATȱWASHERȱSAEȱZ/Pȱ1/2

Ȉ

BNH2031 29 76

RUBBERȱGRIPȱ1ȱIDȱX ȱ .125ȱXȱ5ȱ5/8 BNH3287 2

24 BNH2032 4 77

RUBBERȱGRIPȱ1ȱIDȱXȱ .125ȱXȱ7ȱ1/4 BNH3288 2

25

SPLITȱLOCKȱWASHERȱZ/Pȱ1/2Ȉ

BNH0572 15 78

RUBBERȱWASHERȱ1ȱ7/8ȱIDȱXȱ 4ȱ1/4ȱODȱXȱ9/16ȱTK BNH0933

2

26 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2028 21 79

SHOULDERȱBOLTȱALLOYȱ1/2ȱX

ȱ2ȱ1/8 BNH3291 2

27 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ1

BNH2037

12 80

SINGLEȱSTRANDȱCONNECTINGȱLINKȱ#40 BNH0066 1

28 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ2ȱ1/4

BNH2042

1 81

SOCKETȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ3ȱ3/4 BNH2372 2

29 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ

3/8Ȭ16ȱXȱ2ȱ3/4

BNH2045

2 82

SOCKETȱSETȱSCREWȱZ/Pȱ10Ȭ32ȱXȱ1/8 BNH2088 2

30 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ3ȱ1/4

BNH2050

2 83

SPLITȱLOCKȱWASHERȱBȬZ/Pȱ1/4 BNH2686 4

31 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ4ȱ1/2

BNH2052

2 84

WEIGHTȱCOLLARȱ49MMȱIDȱX

ȱ7/8ȱXȱ2ȱ3/4 BNH3403

2

32

HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ3/8Ȭ16ȱXȱ3ȱ1/4

BNH2050 2 85

YELLOWȱGRIPȱ1/2ȱXȱ4ȱ BNH3059 1

33 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/2Ȭ13 BNH2029 7 86

PULLȱPINȱAXLEȱ5ȱ3/8ȱXȱ1/2ȱKȬ101TȱDRILLED BNH3294 1

34 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ

1ȱ1/2

BNH2171

9 87

PULLȱPINȱLIGHTȱSPRINGȱ17/32ȱXȱ1ȱ1/2ȱKȬ105 BNH0503 1

35 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ3/8

BNH2047

4 88

PULLȱPINȱNUTȱ25/64ȱXȱ3/4Ȭ10ȱKȬ103 BNH0181 1

36

HEXȱKEYȱALLOYȱ3/32Ȉ BNH0372

1 89

NYLONȱSPACERȱ3/8ȱXȱ7/8ȱXȱ3/8 BNH0392 1

37

HEXȱKEYȱALLOYȱ

7/32Ȉ BNH0575

1 90

HEXȱHEADȱCAPȱSCREWȱZ/Pȱ5/16Ȭ18ȱXȱ1 BNH4140 1

38

HEXȱKEYȱALLOYȱ1/4Ȉ BNH0375

1 91

RAILȱWHEELȱ1/2ȱXȱ2ȱ1/4ȱRDȱXȱ3ȱ(1ȱBUSHING) BNH4320 2

39

HEXȱKEYȱALLOYȱ5/16Ȉ BNH0374

1 92

LABELȬCAUTIONȱCHECKȱȱPULLȬPINȱISȱFULLY...ȱ1ȱ1/2ȱXȱ1ȱ3/8

BNH2912 2

40

BACKȱPADȱBRACKET 0 UP8408 1

93

LABELȬDANGER

ȱCHECKȱRETAININGȱNUT...ȱȱ1.5ȱXȱ1

BNH3146 2

41

CARRIAGEȱCOVERȱPLATE 0 UP8409

1 94

LABELȬDANGERȱDOȱNOTȱREMOVE...ȱ7/8ȱXȱ1ȱ1/2

BNH2906 1

42

COVERȱPLATEȱLT

0

UP8410 1

95

LABELȬDANGERȱUSEȱTHISȱEQUIPMENTȱONLY...ȱ

BNH2903 1

43

COVERȱPLATEȱRT 0 UP8411 1

96

LABELȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE...

BNH2916 2

44

RAILȱWHEELȱAXLE 0 UP8412 1

97

LABELȬINSPECTIONSȱRECOMMENDEDȱINSPECTION…

BNH3137 1

45

RELEASEȱHANDLE 0 UP8413 1

98

LABELȬSCHEDULE

ȱREPLACEMENTȱPARTS...

BNH3135 1

46

SELECTORȱTUBE 1 UP8414 1

99

LABELȬTFIȱSERIALȱNO.ȱ2.5ȱXȱ1.5

BNH3147 1

47

FACILITYȱSIGNȱBEȱALERT!ȱTHEȱFITNESSȱEQUIPMENT...

BNH3138 1 100

LABELȬWARNINGȱATTENTIONȱUSERS!...ȱ2X1.5

BNH2911 1

48

BRONZEȱBUSHINGȱSAEȱ841ȱ(302033)ȱ.502X.628ȱXȱ1/2ȱXȱ7/8ȱ Xȱ1/8 BNH0528 2

101

LABELȬWARNINGȱKEEPȱBODY,ȱHANDS,ȱ1ȱ1/2ȱXȱ2ȱ1/4

BNH2908 1

49

BUTTONȱHEADȱSOCKET

ȱCAPȱSCREWȱBȬZ/Pȱ1/4Ȭ20ȱXȱ1/2 BNH4091 4

102

LABELȬWARNINGȱKEEPȱBODY,ȱHANDS...ȱ1ȱ1/2ȱXȱ2ȱ5/8

BNH2909 2

50

BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ1/2Ȭ13ȱXȱ2 BNH2403 2

103

LABELȬWARNING_SERIOUSȱINJURYȱORȱDEATH

BNH3134 1

51

BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2033 1

104

LABELȬWARRANTYȱLIGHTȱCOMMERCIAL

BNH3136 1

52

BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2984 1

105

TFIȱEMBLEMȱ1.88ȱHIGHȱXȱ1.98ȱ WIDEȱBLUEȱANDȱCHROME

BNH4304 1

53

FINISHEDȱHEXȱNUTȱ BȬZ/Pȱ1/2Ȭ13

BNH2516 1 106

HEXȱTAPȱBOLTȱW/HOLEȱZ/Pȱ1/2Ȭ13ȱXȱ 3ȱ1/2ȱ(1/8ȱCABLE)

BNH3307 1

Item No. Description Rev.

Part No.

Qty. Item No. Description Rev. Part No.

Qty.

*1

BASEȱFRAME 0

UP8392X1

1

*6 FRONTȱCARRIAGEȱPOST

0

UP8397X1

1

*2 REARȱSTABILIZER

0

UP8393X1

1

*7 WEIGHTȱCARRIAGE

0

UP8398X1

1

*3 LINEARȱSHAFTȱHOUSINGȱFRAME

1

UP8394X1

1

*10 LEFTȱHANDLE

1

UP8401X1

1

*4 FRONTȱUPRIGHT

3

UP8395X1

1

*11 RIGHTȱHANDLE

1

UP8402X1

1

*5 CARRIAGE

1

UP8396X1

1

*16 CABLE

0 UP8415X1 1

PRE-ASSEMBLED COMPONENTS

CLH-300 REV3

Parts List

CLH-300

SPLITȱLOCKȱWASHERȱZ/Pȱ3/8Ȉ

PLASTICȱHORIZONTALȱELLIPTICALȱSHOEȱW/LOCK

Description

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

24

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

ŗ

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şş

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ŗŖř

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şś

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ŜŚ

ŘŜ

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ŗŝ

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ŗŝ

Ŝŗ

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ŝŜ

Ŝŗ

Pre-Assembled Components

*2 UP8393X1*1 UP8392X1

*3 UP8394X1

*6 UP8397X1 *10 UP8401X1

*4 UP8395X1

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

25

ŚŘ

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Pre-Assembled Components

*5 UP8396X1

26

CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com

ŝş

Řř

ŘŘ

ŘŜ

ŝ

ŝŞ

ŞŚ

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ŗŜśř

Pre-Assembled Components

*7 UP8398X1

*11 UP8402X1

*16 UP8415X1

www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat

27

LIGHT COMMERCIAL WARRANTY

This warranty applies only in the United St
TuffStuff brand name. TFI warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship.
All warranty periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned
upon proper storage
not manufactured by TFI or products which are altered without the express written consent of TFI.

, installation, use and maintenance and conformance with any recommendations of TFI. This warranty does not cover products

LIGHT COMMERCIAL WARRANTY:

TEN (10) Years: Structural main frames, welds, cams and

weight plates.

FIVE (5) Years: Pivot bearings, pulleys, bushings, guide rods

and gas shocks.

ONE (1) Year: Belts, linear bearings and pull-pin components.

All other parts not mentioned elsewhere in the warranty will expire one
(1) year from the date of purchase to the original purchaser.

SIX (6) Months: Upholstery, cables

Light Commercial Use:

Light Commercial Warranty applies to facilities like hotels, apartment complexes,
personal training studios, fire & police stations, etc. where the equipment
would be used by no more than 30 people per day.

ates to the products manufactured or distributed by TuffStuff Fitness International (TFI) under the

HOME LIFETIME WARRANTY:

LIFETIME of the equipment while owned by the original
purchaser (applies only to defects from manufacturer only).

This warranty does not cover:

1. TuffStuff products sold for and used in a commercial or
institutional environment.

2. Any damage, failure or loss caused by accident, misuse, neglect,

, finish and rubber grips.

abuse, improper assembly, improper maintenance, or failure to
follow instructions or w
warning labels posted on the machines.

3. Use of the product in a manner for which it was not designed.

4. Original product that is altered, or the use of replacement parts
and components of another manufacturer other than TuffStuff.

arnings in the owner’s manual and

The obligation of TFI under this warranty is limited to repairing or replacing warranted defective parts as TFI may elect, at TFI’s facilit
California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TFI’s facility in Chino.

THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TFI WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A
RESULT OF BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TFI BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME
COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH DAMAGE.

This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause
of action. No modification of this warranty or waiver of
sentative of the party. Contact TuffStuff Fitness International at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.

This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.

its terms shall be binding on either party unless approved in writing by an authorized repre-

y in Chino,

SERIAL #

Write your Serial number here for future reference

TuStu Fitness International, Inc.

13971 Norton Avenue, Chino, CA 91710, USA Phone: [phone] Fax: [phone]

www.tustutness.com service@tustu.net or service1@tustu.net

Purchase Date