TuffStuff CLH-300 Owner's Manual
OWNER’S MANUAL
TUFFSTUFF FITNESS INTERNATIONAL
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels a xed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine TFI replacement parts.
CLH-300
Horizontal Plate Load Leg
Press/Hack Squat
CLH-300 Rev. 3
Revision Date 8-29-2014
Table of Contents
Overhead Speci cations .................................................................................Page 3
Danger, Warning, & Caution Labels Information ...............................Page 4-7
Important Safety Instructions .......................................................................Page 8
Registration, Service & Assembly ................................................................Page 9
Inspection/Maintenance ............................................................................. Page 10
Cable Inspection ............................................................................................. Page 11
Step 1 .................................................................................................................. Page 12
Step 2 .................................................................................................................. Page 13
Step 3 .................................................................................................................. Page 14
Step 4 .................................................................................................................. Page 15
Step 5 .................................................................................................................. Page 16
Step 6 Cable Routing ....................................................................................Page 17
Step 7 .................................................................................................................. Page 18
Step 8 .................................................................................................................. Page 19
Rail Wheel Maintenance
Rail Wheel Replacement Steps ...........................................Page 20-21
Rail Wheel Adjustment ..........................................................Page 22-23
Parts List ............................................................................................................. Page 24
Pre-Assembled Components ...............................................................Page 25-27
Warranty ............................................................................................................ Page 28
Tu Stu Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at Tu Stu Fitness International Inc. in Chino, California.
CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com2
Overhead Speci cations
L 85” X W 33” X H 55”
MAX-LOAD WEIGHT LIMIT - 800 Lbs.
www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
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CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
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CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com6
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It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.
You should have received it along with this Owner’s Manual. If
you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from Tu Stu Fitness by contacting
our service department at:
1 (888) 884-8275
service@tu stu .net
service1@tu stu .net
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www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat
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Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels a xed on the machine. It is the responsibility of the oor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from oor personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
8. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.
9. Do not use accessories or accessory attachments that are not
recommended by TFI.
6. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.
7. Do not lean against or pull on the framework, weight stack or
any component at all times.
8. Children must not be allowed near the equipment. Teenager must
be supervised.
9. Replace immediately all parts at rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.
10. Use only genuine Tu Stu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.
11. Do not remove any decals a xed to the machine. Replace if
damaged.
12. Do not alter or modify the original manufacturer’s weight stack
with any add-on incremental weights, weight plates or
dumbbells except those with standard factory installed option.
13. Maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsibility of the owner or facility operator to ensure that regular
maintenance is performed.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed by TFI Authorized Dealer or
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.
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DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
CLH-300 Horizontal Plate Load Leg Press/Hack Squatwww.tu stu tness.com
Registration, Service & Assembly
Thank you for purchasing the CLH-300 Horizontal Plate Load Leg Press/Hack Squat. This machine is part of the Tu Stu line of
quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be
sure to register online at http://www.tu stu tness.com or mail to
address shown below within 10 days of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this owner’s manual. Use only genuine Tu Stu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: 909-629-1600 Toll Free 888-884-8275
Fax: 909-629-4967
E-mail: service@tu stu .net or service1@tu stu .net
Hours: M–F 8:00 – 4:30 PST
Or write to: Tu Stu Fitness International Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
Required Tools
The basic tools that you will need to assemble the CLH-300 but are not
limited to:
• 9/16” , 3/4”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 9/16” , 3/4”, 1/2” sockets
• External retaining ring pliers
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Allow ample space around the machine for safe unrestricted use and
easier access.
For aesthetic appearance, insert all bolts in the same direction unless
speci ed (in text or illustration) to do otherwise.
Leave room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so (to prevent any di culty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable, but
leave room for adjustments.
Assembly Tips
Read all “Notes” on each page before beginning each step.
While you may be able to assemble the CLH-300 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and
adjustment is critical. While tightening the nuts and bolts,
be sure to leave room for nal adjustments.
CAUTION: Obtain assistance from TFI if you have di culty
assembling the CLH-300. Please do not attempt to
complete the assembly as this could result in equipment
failure and serious injuries to the users.
Symbols & Description
Assembly Requirements
Follow these installation requirements when assembling the
CLH-300. Use the overhead view on the Content Page to layout your oor
plan before assembling.
Set up the CLH-300 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
Loosely Tighten
70%
Fully Tighten
100%
www.tu stu tness.comCLH-300 Horizontal Plate Load Leg Press/Hack Squat
Loosely Tighten
Loosely tighten all hardware in this step. DO NOT Fully
Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Fully Tighten
Wrench tighten all hardware in this step.
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