Page 1
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels a xed on the machine to their customers/users.
2. Equipment to be installed by Tu Stu Authorized Dealer or a service
company approved by Tu Stu .
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by Tu Stu Authorized Dealer or a service company approved by Tu Stu .
5. Must use only genuine Tu Stu replacement parts.
6. Machine must be anchored to a solid and level surface.
BY TUFFSTUFF FITNESS
CG-7515
Inner/Outer Thigh
CG-7515_Rev0
Revision Date 10-24-2012
Page 2
Table of Contents
BY TUFFSTUFF FITNESS
OVERHEAD SPECIFICATIONS .........................................................................Page 3
DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-7
ANCHORING UNIT .............................................................................................Page 8
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 9
REGISTRATION, SERVICE & ASSEMBLY ..................................................... Page 10
INSPECTION/MAINTENANCE ...................................................................... Page 11
CABLE INSPECTION ........................................................................................ Page 12
STEP 1 ................................................................................................................. Page 13
STEP 2 ................................................................................................................. Page 14
STEP 3 ................................................................................................................. Page 15
STEP 4 CABLE ROUTING ............................................................................... Page 16
STEP 5 CABLE ROUTING ............................................................................... Page 17
STEP 6 ................................................................................................................. Page 18
STEP 7 ................................................................................................................. Page 19
BASIC EXERCISE GUIDE ................................................................................. Page 20
NOTES ................................................................................................................. Page 21
PARTS LIST ......................................................................................................... Page 22
EXPLODED VIEW ............................................................................................. Page 23
WARRANTY ....................................................................................................... Page 24
Tu Stu Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully read through this manual thoroughly. Instructions contained in
this manual are not intended to cover all details or variations possible with CALGYM equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation,
maintenance or troubleshooting of the equipment. Eventhough we have prepared this manual with extreme care, neither the manufacturer nor the author can accept responsibility for any errors in,
or omission from, the information given. Should additional information be required, or should situations arise that are not covered by this manual, the matter should be directed to Customer Service
at Tu Stu Fitness Equipment Inc. in Chino, California.
2
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 3
Overhead Speci cations
BY TUFFSTUFF FITNESS
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
L 71” X W 60” X H 59”
3
Page 4
Carefully read ALL Danger, Warning & Caution labels posted on the machine
R
B
L
Y
K
X
N
E
O
V
Z
M
U
W
Q
Z
IA
J
G
4
CG-7515 Inner/Outer Thigh
Page 5
Carefully read ALL Danger, Warning & Caution labels posted on the machine
S
R
C
Y
Z
CG-7515 Inner/Outer Thigh
5
Page 6
Carefully read ALL Danger, Warning & Caution labels posted on the machine
A
B
C
K
L
J
N
I
Y
M
O
Z
G
E
6
CG-7515 Inner/Outer Thigh
Page 7
Carefully read ALL Danger, Warning & Caution labels posted on the machine
SW
UX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Q
V
BE ALERT!
THE FITNESS EQUIPMENT IN THIS
FACILITY PRESENTS HAZARDS
WHICH, IF NOT AVOIDED, COULD
CAUSE SERIOUS INJURY OR DEATH.
Prior to using the equipment, READ the
warning labels and instruction placards
affixed to each machine.
If you are unsure on how to use a machine,
seek the assistance of our floor personnel.
We will be happy to instruct you on how to
use the equipment properly.
Immediately report any piece of equipment
that is not functioning properly to our floor
personnel so that it may be evaluated and
service promptly.
R
It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.
You should have received it along with this Owners Manual. If
you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from Tu Stu Fitness by contacting
our service department at:
1 (888) 884-8275
service@tu stu .net
service1@tu stu .net
DO NOT ATTEMPT to use or fix any piece of
equipment that is not functioning properly.
TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710ASTM F1749-96
CG-7515 Inner/Outer Thigh
7
Page 8
ANCHORING UNIT
BY TUFFSTUFF FITNESS
Holes on shoe plates are provided for anchoring the unit to the oor. (See anchoring hole locations below)
8
7/16” DIAMETER
HOLE
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 9
Important Safety Instructions
BY TUFFSTUFF FITNESS
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility personnel and
understand all Danger, Warning and Caution labels a xed on the machine. It is the responsibility of the oor personnel to instruct users
on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owner’s Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from oor personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.
5. Use this equipment only for the intended use and for
exercise(s) shown on page 20.
6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
8. Never hold your breath – will limit the ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.
9. Do not use accessories or accessory attachments that are not
recommended by Tu Stu .
10. Make sure selector pin is completely inserted. Use only the selector
pin provided by the manufacturer.
11. Never pin the weights in an elevated position. Do not use the
machine if found in this condition.
5. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
6. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.
7. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.
8. Do not lean against or pull on the framework, weight stack or
any component at all times.
9. Children must not be allowed near the equipment. Teenager must
be supervised.
10. Replace immediately all parts at rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.
11. Use only genuine Tu Stu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.
12. Do not remove any decals a xed to the machine. Replace if
damaged.
13. Do not alter or modify the original manufacturer’s 150 lbs. weight
stack with any add-on incremental weights, weight plates or
dumbbells except those with standard factory installed option.
14. Maintain a service contract with a Tu Stu Authorized Dealer or a
Professional Service Company approved by Tu Stu . Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsiblity of the owner or facility operator to ensure that regular
maintenance is performed.
Facility Safety Guidelines and Practices
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed by Tu Stu Authorized Dealer or
Professional Service Company approved by Tu Stu .
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of
installation and inspected prior to use. Failure to anchor the
machine to the oor could cause the machine to tip or fall over
due to incorrect usage and misuse, and could result in serious
injury or death.
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
9
Page 10
Registration, Service & Assembly
BY TUFFSTUFF FITNESS
Thank you for purchasing the CALGYM CG-7515 Inner/Outer Thigh. This machine is part of the Tu Stu line of quality strength training
equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on le with our company, be
sure to register online at www.tu stu tness.com within 10 days
of purchase.
Obtaining Service
Please use this Owner’s Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this manual. Use only genuine Tu Stu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: 909-629-1600 Toll Free 888-884-8275
Fax: 909-629-4967
E-mail: service@tu stu .net or service1@tu stu .net
Hours: M–F 8:00 – 4:30 PST
Or write to: Tu Stu Fitness Equipment Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owner’s Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
Required Tools
The basic tools that you will need to assemble the CG-7515 but are not
limited to:
• 9/16” , 3/4”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 9/16” , 3/4”, 1/2” sockets
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Allow ample space around the machine for safe unrestricted use and easier access.
Insert all bolts in the same direction. For aesthetic appearance, insert all
bolts in the same direction unless speci ed (in text or illustration) to do
otherwise.
Leave room for adjustments. Do not fully tighten fasteners until instructed in the assembly steps to do so (to prevent any di culty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable, but
leave room for adjustments.
Assembly Tips
Read all “Notes” on each page before beginning each step.
While you may be able to assemble the CG-7515 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and
adjustment is critical. While tightening the nuts and bolts,
be sure to leave room for nal adjustments.
CAUTION: Obtain assistance from Tu Stu if you have di culty
assemblying the CG-7515. Please do not attempt to complete
the assembly as this could result in equipment failure and
serious injuries to the users.
Symbols & Description
Assembly Requirements
Follow these installation requirements when assemblying the CG-7515.
Use the overhead view on the Content Page to layout your oor plan
before assemblying.
Set up the CG-7515 on a clean, solid, at surface. A smooth, at surface
under the machine helps keep it level.
10
Loosely Fasten
Finger tighten all hardware in this step. DO NOT wrench tighten.
Some component(s) may need pre-assembly and alignment during
the assembly process.
Fully Fasten
Wrench tighten all hardware in this step.
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 11
Inspection/Maintenance
BY TUFFSTUFF FITNESS
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grip. Tu Stu recommends you maintain a service contract with a Tu Stu Authorized Dealer
or a Professional Service Company approved by Tu Stu . Keep a service log of all maintenance and repair activities. Extra copies can be
downloaded from our website.
INSPECTION / MAINTENANCE RECORDS
DATE REPLACEMENT REPAIRS INSPECTED BY
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY
11
Page 12
Cable Inspection
BY TUFFSTUFF FITNESS
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.
“NECKING”, STRETCHED CABLE COVERING
A TEAR IN THE CABLE COVER
A CRACK IN THE CABLE COVER
A BREAK ON THE CABLE
CABLE END SLIPPING OUT
IMPORTANT NOTE:
DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT
THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.
12
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 13
Step 1
)
BY TUFFSTUFF FITNESS
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
WARNING
IT IS RECOMENDED TO HAVE ANOTHER PERSON ASSIST
YOU WITH THE INSTALLATION ON THIS UNIT.
FULLY FASTEN
13
Page 14
Step 2
)
BY TUFFSTUFF FITNESS
14
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
FULLY FASTEN
Page 15
Step 3
)
BY TUFFSTUFF FITNESS
FULLY FASTEN
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
15
Page 16
Step 4 Cable Routing
)
BY TUFFSTUFF FITNESS
FULLY FASTEN
FIG C
FIG A
16
FIG B
FIG D
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 17
Step 5 Cable Routing
BY TUFFSTUFF FITNESS
Assembly List
WARNING:
CABLE BOLT (#80) MUST BE THREADED A MINIMUM OF 5/8” WITH REGULAR NUT AND SPLIT
WASHER TIGHTEN SECURELY TO ENSURE PROPER CONNECTION SEE FIGURES B AND C.
NOTE:
1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
2. REMOVE ANY PULLEYS NECESSARY TO
INSTALL CABLE.
3. MAKE SURE THE CABLE RUNS BETWEEN THE
PULLEYS AS SHOWN.
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Item # Description Qty.
1
LABEL-WEIGHT NUMBERS 1-20 DOTS Ø11/16
2 CAM 1
4 FLOATING PULLEY BRACKET 1
5 GUIDE ROD 3/4 RD X 48 1/4 2
7 INNER OUTER CABLE 1
17 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
19 TENSION CABLE 1
23 10 LB STEEL WEIGHT PLATE BLACK 14
24 10 LB TOP PLATE W/ADJUSTABLE SELECTOR BAR 1
32
42 FINISHED HEX NUT Z/P 1/2 -13 1
61 NYLON INSERT LOCK NUT B/O 5/16-18 1
77 SHOULDER BOLT ALLOY 3/8 X 3/4 1
79 SPLIT BOLT GR-8 Z/P 1/2-13 X 1 (RND CUT) 1
80 SPLIT HEX TAP BOLT GR-8 Z/P 1/2 -13 X 3 1/2 1
81 SPLIT LOCK WASHER Z/P 1/2 2
17
Page 18
Step 6
BY TUFFSTUFF FITNESS
Refer to pages 16-17
Weight stack label and lubrication instructions:
1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel o back sheet (adhesive side) from label and make sure that the label remains
attached to the application tape.
3. Line up left edge of label sheet with outside edge of weight holes.
4. Line up the rst label to hole on top plate.
5. Make sure label is straight and slowly press into place.
6. Gently remove application tape and rub each label rmly against the weight stack.
7. Allow labels to stand for 2 days to allow adhesive to cure fully.
8. Open the lube package provided and apply a thin lm of lubricant around the rst 3 inches
of the guide rods above the top plate.
9. After the cables are installed, do a set of reps to spread the lubricant thoroughly.
Cable Adjustment
1. Adjustments can be made in the area pointed out (FIGURE B) to set the correct tension on
the cable.
2. Upon completion of assembly, the TOP PLATE (#24) does not sit on top of the rst WEIGHT
PLATE (#23), push the TOP PLATE (#24) down, insert the SELECTOR PIN (#17) and perform
several repetitions. This will self-adjust and re-align the cable system.
3. After completing the previous step, the TOP PLATE (#24) still does not sit on top of the rst
WEIGHT PLATE (#23) or if there is excess slack in the cable system, loosen regular nut (#42)
and adjust split hex tap bolt (#80) in/out to give the cable proper tension (taut). Once
achieving the proper tension, re-tighten regular nut (#42).
18
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 19
Step 7
)
BY TUFFSTUFF FITNESS
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
FULLY FASTEN
THESE AND ANY LOOSELY
FASTEN HARDWARE
19
Page 20
Important Safety InstructionsBasic Exercise Guide
It is the responsibility of the oor personnel to instruct users on proper operation of
the equipment and review the exercise label as shown below. The intended use of
this equipment is for Inner/Outer Thigh exercise only.
BY TUFFSTUFF FITNESS
20
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 21
Notes
BY TUFFSTUFF FITNESS
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
21
Page 22
Parts List
BY TUFFSTUFF FITNESS
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
CG-7515
REV0
Parts List
ItemȱNo. Description Rev. PartȱNo. Qty. ItemȱNo. Description PartȱNo. Qty.
BACKȱPAD
1
CAMȱ
2
CAMȱSUPPORTȱTUBE
3
FLOATINGȱPULLEYȱBRACKET
4
GUIDEȱRODȱ3/4ȱRDȱXȱ48ȱ1/4 0
5
HANDLES
6
INNERȱOUTERȱCABLE
7
LEFTȱLEGȱARM
8
LEGȱPAD 0
9
LEGȱPADȱPIVOTȱBRACKET 0
10
MAINȱFRAMEȱ 0
11
PIVOTȱACTUATORȱPLATE 0
12
PIVOTȱAXLEȱ1ȈXȱ13ȱ1/4Ȉ 0
13
PIVOTȱAXLEȱSUPPORTȱTUBE 0
14
RIGHTȱLEGȱARM 0
15
SEADȱPAD 0
16
SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOB 0
17
SMALLȱCOVERȱPLATEȱ3ȱ1/2ȈȱPULLEY
18
TENSIONȱCABLE 0
19
WEIGHTȱSHIELDȱSUPPORTȱBRACKET 0
20
WEIGHTȱSHIELDȱSUPPORTȱBRACKETȱW/NOTCH 0
21
WEIGHTȱSTACKȱFRAME 0
22
23 10ȱLBȱSTEELȱWEIGHTȱPLATEȱBLACK
10ȱLBȱTOPȱPLATEȱW/ADJUSTABLEȱSELECTORȱBAR BNH1097 1
24
25 ALUMINUMȱCAPȱ1.020ȈȱRD BNH0537
26 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2
27 BRONZEȱBUSHINGȱ1ȱXȱ1ȱ1/4ȱXȱ3/4ȱXȱ1ȱ1/2ȱXȱ1/8
28 BRONZEȱBUSHINGȱ1/2ȱXȱ5/8ȱXȱ1/2ȱXȱ7/8ȱXȱ1/8
LABELȬDANGERȱCHECKȱRETAININGȱNUT...ȱȱ1.5X1.688
29
30 LABELȬDANGERȱUSEȱTHISȱEQUIPMENT...ȱ BNH2903 1 78 SOCKETȱSETȱSCREWȱZ/Pȱ10Ȭ32ȱXȱ1/8 BNH2088
31 LABELȬWARNING_SERIOUSȱINJURYȱORȱDEATH
32 LABELȬWEIGHTȱNUMBERSȱ1Ȭ20ȱDOTSȱØ11/16 BNH2976 1 80 SPLITȱHEXȱTAPȱBOLTȱGRȬ8ȱZ/Pȱ1/2ȱȬ13ȱXȱ3ȱ1/2ȱ(RNDȱCUT) BNH2977
33 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS...
34 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS... BNH2909 1 82 SPLITȱLOCKȱWASHERȱZ/Pȱ3/8ȱ BNH2032
35 LABELȬWARNINGȱATTENTIONȱUSERS!...
36 LABELȬCAUTIONȱCHECKȱȱPULLȬPINȱISȱFULLY... BNH2912 1 84 UȬSTYLEȱTAPPEDȱHOLEȱNUTȱ1/4ȱȬ20 BNH0708
37 LABELȬWARRANTYȱCOMMERCIAL BNH2927 1 85 CUPȱANDȱTOWELȱHOLDER BNH2980
38 LABELȬINSPECTIONSȱRECOMMENDEDȱINSPECTION...
39 LABELȬSCHEDULEȱREPLACEMENTȱPARTS...
40 LABELȬIMPORTANTȱADJUSTȱCABLEȱTENSIONȱHERE
41 FINISHEDȱHEXȱJAMȱNUTȱZ/Pȱ3/8Ȭ16 BNH0200
42 FINISHEDȱHEXȱNUTȱZ/Pȱ1/2ȱȬ13 BNH0206
43 FLATȱHEADȱSOCKETȱCAPȱSCREWȱB/Oȱ3/8Ȭ16ȱXȱ1ȱ3/4
44 FLATȱWASHERȱZ/Pȱ3/8ȱIDȱXȱ1ȱODȱXȱ3/16ȱTHICK BNH2479
45 FLATȱWASHERȱSAEȱZ/Pȱ#12ȱ(1/4Ȉ)
46 FLATȱWASHERȱSAEȱZ/Pȱ3/8 BNH2030
47 FRONTȱPLASTICȱWEIGHTȱSHIELD BNH2974
48 HARDȱPVCȱSTOPPERȱ3/4ȱIDȱXȱ1ȱ1/2ȱODȱXȱ1ȱ3/8
0 UP7508
0 UP7509
0 UP7510
0
UP7511
UP6947
0 UP7512
UP7513
0
0 UP7514
UP7515
UP7516
UP7517
UP7518
UP7519
UP7520
UP7521
UP7522
UP3035
0
UP7523
UP7524
UP6954
UP7525
UP7526
BNH1650 14
BNH0553
BNH0527 12
BNH0528 4
BNH2902 1 77 SHOULDERȱBOLTȱALLOYȱ3/8ȱXȱ3/4
BNH2939
BNH2926
BNH2911
BNH2922
BNH2957
BNH2924
BNH0696
BNH2982 12
BNH2248 1
1
49 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ1/4Ȭ20ȱXȱ3/4 BNH2106
1
50 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2037
1
51 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/2 BNH2039
1
52 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2038
2
53 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2040
1
1
1
2
2
1
1
2
2
1
1
1
2
1
1
1
1
2
5
1 79 SPLITȱBOLTȱGRȬ8ȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ(RNDȱCUT)
1 81 SPLITȱLOCKȱWASHERȱZ/Pȱ1/2ȱ
1 83 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340
1 86 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ1/4Ȭ20ȱXȱ2ȱ1/2 BNH2981
1 87 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/4Ȭ20
1 88 LABELȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE...
4
1
1
4
32
1
HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ2ȱ3/4 BNH2065 5
54
55 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ3 BNH2046
56 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ4ȱ1/2
57 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ5 BNH2051
58 HEXȱKEYȱALLOYȱ7/32Ȉ
59 HEXȱKEYȱLONGȱARMȱALLOYȱ3/16Ȉ
60 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2028
61 NYLONȱINSERTȱLOCKȱNUTȱB/Oȱ5/16Ȭ18
62 NYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2ȱBLACK
63 PLASTICȱINSERTȱCAPȱ1ȱ3/4ȈȱRD
64 PLASTICȱINSERTȱCAPȱ1ȈȱXȱ2Ȉ_ȱ10Ȭ14ȱGA
65 PLASTICȱINSERTȱCAPȱ2ȈȱSQȱ10Ȭ14ȱGA
PLASTICȱINSERTȱCAPȱELLIPTICALȱ2ȱXȱ4 BNH1794 1
66
67 PLASTICȱSHROUDȱLID
68 PULLȱPINȱ1/2ȱXȱ5ȱ3/4ȱLIGHTȱSPRINGȱ(YELLOWȱKNOB)
69 REARȱPLASTICȱWEIGHTȱSHIELD
70 RUBBERȱBUMPERȱW/WASHERȱ3/8ȱXȱ1ȱ1/2
71 RUBBERȱDONUTȱ3/4ȱXȱ2ȱ1/2
72 RUBBERȱFOOTȱFORȱ6ȱXȱ4ȱ1/4ȱPLATE
73 RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ5ȱ1/2
74 RUBBERȱGROMMETȱ3/4ȱID
75 RUBBERȱTUBEȱ1.625ȱIDȱXȱ.125ȱWALLȱXȱ11ȱ3/4
76 RUBBERȱTUBEȱ1.625ȱIDȱXȱ.125ȱWALLȱXȱ5ȱ1/2
89 LABELȬCGȬ7500ȱSERIESȱSERIALȱ# BNH2978
90 LABELȬCALGYMȱBYȱTUFFSTUFFȱFITNESS
91 LABELȬTUFFSTUFFȱFITNESS BNH2933 1
92 LABELȱWEIGHTȱSHIELDȱNUMBERSȱ9ȱXȱ26ȱ(150ȱLB) BNH2225 1
93 LABELȬWARNINGȱANCHORING
94 LABELȬEXERCISEȱINNER/OUTERȱTHIGH
95 LABEL-DANGER DO NOT LEAN AGAINST OR PULL... BNH2955 2
96 FACILITY SIGN BE ALERT! THE FITNESS EQUIPMENT... BNH3002 1
BNH2052 1
BNH0575
BNH0371 1
BNH0215 1
BNH0506
BNH2238 4
BNH0005 3
BNH0012 3
BNH2973 1
BNH2233 1
BNH2975 1
BNH0514
BNH0068 2
BNH1647 3
BNH0958 2
BNH0401 2
BNH0980 2
BNH1492
BNH0718 1
BNH0479
BNH0572 2
BNH0704
BNH2983
BNH2925
BNH2979 2
BNH2956 3
BNH2220
10
2
2
6
3
6
2
1
15
1
2
2
4
1
1
3
2
10
1
1
1
1
2
1
22
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
Page 23
Exploded View
BY TUFFSTUFF FITNESS
CG-7515 Inner/Outer Thigh
CG-7515 Inner/Outer Thigh
23
Page 24
BY TUFFSTUFF FITNESS
WARRANTY
This warranty applies only in the United States to the products manufactured or distributed by Tu Stu Fitness Equipment Inc. under the
CalGym brand name. Tu Stu warrants to the original purchaser that CalCym equipment will be free from defects in material and workmanship.
All warranty periods begin to run from the date of delivery to the original purchaser. The warranty and remedies set forth herein are conditioned
upon proper storage, installation, use and maintenance and conformance with any recommendations of Tu Stu . This warranty does not cover
products not manufactured by Tu Stu or products which are altered without the express written consent of Tu Stu .
Commercial Warranty as speci ed:
Ten (10) Years: Structural Main Frames, Welds, Cams and Weight Plates.
Five (5) Years: Pivot Bearings, Pulleys, Bushings, Guide Rods, Gas Shocks.
One (1) Year: Linear Bearings and Pull-Pin Components.
All other parts not mentioned, one year from the date of delivery to the original purchaser.
Six (6) Months: Upholstery, Cables, Finish and Rubber Grips.
The obligation of Tu Stu under this warranty is limited to repairing or replacing warranted defective parts as Tu Stu may elect, at Tu Stu ’s
facility in Chino, California without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all
transportation and insurance costs on returned or replaced equipment to and from Tu Stu ’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE
LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY WARRANTY OR
IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY,
NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE,
LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME
COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the nal, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause
of action. No modi cation of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact Tu Stu Fitness Equipment Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you speci c legal rights and you may also have other rights, which may vary from state to state.
SERIAL #
Write your Serial number here for future reference Purchase Date
CALGYM is a brand name product manufactured and distributed by:
Tu Stu Fitness Equipment Inc.
13971 Norton Avenue, Chino, CA 91710, USA Phone: 909-629-1600 Fax: 909-629-4967
www.tu stu tness.com service@tu stu .net or service1@tu stu .net
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