TuffStuff AXT-5S, AXT-5D Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS

AXT-5S

AXT- Pro-Style Home Gym (Standard)

AXT-5D

AXT- Pro-Style Home Gym (Deluxe)

Revision Date 02-07-06

America’s Premier Exercise Equipment

© 2005 TUFFSTUFF FITNESS EQUIPMENT, INC.

L 81” W 74” H 84

AXT-5S_AXT-5D Rev0

Introduction

About the AXT- Pro-Style Home Gym

Congratulations on your new purchase of the AXT-5S_AXT-5D.
We hope you are completely satisfi ed with this product and wish
you many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.

Specifi cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 655 lbs.

3. Footprint (LWH) - See Front Cover.

Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.

Prior to the Assembly of the AXT-5S_AXT-5D

1. We advise you to consult your local Tuf f Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.

Tool Requirements

1. One 7/8” combination wrench

2. Two 3/4” combination wrench

3. One 9/16” combination wrench

4. One 1/2” combination wrench

5. One 7/16” combination wrench

6. One adjustable wrench

7. One ratchet

8. One 3/4” socket

9. One 9/16” socket

10. One rubber mallet

11. Windex or household glass cleaner

12. Measuring tape

13. Utility knife

Hardware Measurement Diagram

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Safety Precautions

Safety First

Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.

1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.

2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.

3. Consult with your physician before beginning any exercise
program.

2 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.

5. Use proper discretion when children are present.

6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.

7. Do not attempt to lift more weight than you can control safely.

8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.

CONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . 2

Assembly Steps . . . . . . . . . . . . . . . 4 - 43

Cable Routings

Lat Cable Assembly . . . . . . . . . . 26 - 27

Ab/Low Row Cable Assembly . . . . . 28 - 29

Pec Fly Cable Assembly . . . . . . . 30 - 31

Leg Extension Cable Assembly . . . . 32 - 33

Tension Cable Assembly . . . . . . . 34 - 35

Spring Loaded Pin Adjustment . . . . . . . 42 - 43

Parts List . . . . . . . . . . . . . . . . . . 44 - 45

Maintenance . . . . . . . . . . . . . . . . 46 - 47

Warranty . . . . . . . . . . . . . . . . Back Page

3AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 1

Assembly List

Item # Description Qty.

8 BOTTOM FRAME 1

33 REAR UPRIGHT 1

66 PULLEY 3/8 X 1 X 4 1/2 3

101 FLAT WASHER SAE B/O 3/8” 10

111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
112 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1
121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 2
134 NYLON INSERT LOCK NUT B/O 3/8-16 2
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3
152 RUBBER FOOT FOR 6 X 4 1/4 PLATE 3

4 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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11110166101152 137

5AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 2

Assembly List

Item # Description Qty.

9 BOTTOM GUIDE ROD RETAINER 1
16 FOOT SUPPORT 1
25 LOW ROW FRAME CONNECTOR ASSEMBLY 1
34 REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) 1
35 REINFORCEMENT PLATE 1/4 X 2 X 7 (BEND) 1

65 PULLEY 3/8 X 1 X 3 1/2 1
66 PULLEY 3/8 X 1 X 4 1/2 2
72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 1
75 CHROME WASHER 3/8 X 1 1/2 1

101 FLAT WASHER SAE B/O 3/8” 12

111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 4
134 NYLON INSERT LOCK NUT B/O 3/8-16 4
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 2
166 SPLIT LOCK WASHER B/O 3/8” 1

6 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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34 101 121 121

101 121 9

7AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 3

Assembly List

Item # Description Qty.

17 FRONT UPRIGHT 1
24 LONG ADJUST ABLE STOPPER 1
38 SEAT FRAME 1

64 PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) 3

91 FINISHED HEX NUT B/O 1/2-13 2
100 FLAT WASHER SAE B/O 1/2” 1
101 FLAT WASHER SAE B/O 3/8” 18
114 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 1
116 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 4
118 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 2
119 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2
134 NYLON INSERT LOCK NUT B/O 3/8-16 6
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3
168 SPLIT LOCK WASHER Z/P 1/2” 1

8 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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NOTE:

TWO PEOPLE ARE REQUIRED TO DO THIS STEP.

9AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 4

Assembly List

Item # Description Qty.

20 LAT BAR HOLDER 1
45 TOP FRAME 1

59 ACCESSORY HOLDER 1
64 PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) 1

77 CUP HOLDER 1
101 FLAT WASHER SAE B/O 3/8” 9
114 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 1
116 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 2
118 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 1
133 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1
134 NYLON INSERT LOCK NUT B/O 3/8-16 3
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1
166 SPLIT LOCK WASHER B/O 3/8” 1
176 FLAT HEAD SOC CAP SCREW B/O # 12-28 X 3/4 4
180 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 3/4 1

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11AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 5

Assembly List

Item # Description Qty.

46 TOP FRAME REINFORCEMENT PLATE LT 1

47 TOP FRAME REINFORCEMENT PLATE RT 1

66 PULLEY 3/8 X 1 X 4 1/2 2

92 SPACER 0.406 ID X 0.63 OD X .0748 L 2
101 FLAT WASHER SAE B/O 3/8” 20
113 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/2 2
120 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 9
134 NYLON INSERT LOCK NUT B/O 3/8-16 9
143 PLASTIC STOPPER 1
166 SPLIT LOCK WASHER B/O 3/8” 2

12 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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LEFT SIDE VIEW

47

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RIGHT SIDE VIEW

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101 120 166101

120 120 120

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143

NOTE:

TWO PEOPLE ARE REQUIRED TO DO THIS STEP.

13AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 6

Assembly List

Item # Description Qty.

24 LONG ADJUST ABLE STOPPER 2

41 STOPPER HOUSING BLOCK (LARGE) 1

42 STOPPER HOUSING BLOCK (SMALL) 1

91 FINISHED HEX NUT B/O 1/2-13 4
100 FLAT WASHER SAE B/O 1/2” 2
101 FLAT WASHER SAE B/O 3/8” 4
122 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4
166 SPLIT LOCK WASHER B/O 3/8” 4
168 SPLIT LOCK WASHER Z/P 1/2” 2

14 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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15AXT-5S_AXT-5D AXT- Pro-Style Home Gym