Congratulations on your new purchase of the AXT-5S_AXT-5D.
We hope you are completely satisfi ed with this product and wish
you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity- 200 lbs.
2. Total Machine Weight- 655 lbs.
3. Footprint (LWH)- See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Prior to the Assembly of the AXT-5S_AXT-5D
1. We advise you to consult your local Tuf f Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrench
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One 7/16” combination wrench
6. One adjustable wrench
7. One ratchet
8. One 3/4” socket
9. One 9/16” socket
10. One rubber mallet
11. Windex or household glass cleaner
12. Measuring tape
13. Utility knife
Hardware Measurement Diagram
H
T
G
N
E
L
W
E
R
C
S
R
E
H
S
A
W
H
T
D
I
W
W
E
R
C
S
R
E
T
E
M
A
I
D
R
E
T
E
M
A
I
D
T
U
N
Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
2AXT-5S_AXT-5D AXT- Pro-Style Home Gym
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or allow the machine to be used until the defective part is repaired
or replaced.
111HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/42
112HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 21
121HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/42
134NYLON INSERT LOCK NUT B/O 3/8-162
137NYLON INSERT JAM LOCK NUT B/O 3/8-163
152RUBBER FOOT FOR 6 X 4 1/4 PLATE3
4AXT-5S_AXT-5D AXT- Pro-Style Home Gym
33
137
101
66
101
111
112
101
101
137
66
121
8
101
134
101
134
101
101
121
152
11110166101152 137
5AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 2
Assembly List
Item #DescriptionQty.
9BOTTOM GUIDE ROD RETAINER1
16FOOT SUPPORT1
25LOW ROW FRAME CONNECTOR ASSEMBLY1
34REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND)1
35REINFORCEMENT PLATE 1/4 X 2 X 7 (BEND)1
65PULLEY 3/8 X 1 X 3 1/21
66PULLEY 3/8 X 1 X 4 1/22
72BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 11
75CHROME WASHER 3/8 X 1 1/21
101FLAT WASHER SAE B/O 3/8”12
111HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/42
121HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/44
134NYLON INSERT LOCK NUT B/O 3/8-164
137NYLON INSERT JAM LOCK NUT B/O 3/8-162
166SPLIT LOCK WASHER B/O 3/8”1
6AXT-5S_AXT-5D AXT- Pro-Style Home Gym
6665
137
101
137
101
16
101111111101
134
101
25
75
166
72
134
101
134
101
134
101
66
35
101
121
101
8
34101121121
1011219
7AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 3
Assembly List
Item #DescriptionQty.
17FRONT UPRIGHT1
24LONG ADJUST ABLE STOPPER1
38SEAT FRAME1
64PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE)3
91FINISHED HEX NUT B/O 1/2-132
100FLAT WASHER SAE B/O 1/2”1
101FLAT WASHER SAE B/O 3/8”18
114HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/41
116HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/44
118HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/22
119HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 42
134NYLON INSERT LOCK NUT B/O 3/8-166
137NYLON INSERT JAM LOCK NUT B/O 3/8-163
168SPLIT LOCK WASHER Z/P 1/2”1
8AXT-5S_AXT-5D AXT- Pro-Style Home Gym
64
101
137
101
64
137
101
64
137
17
101
134
101
114
101
118
101
118
91
168
100
91
24
134
101
134
38
101
116
8
101
101
116
116
101
101134134101
101
134
116
101
101
119
101
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
9AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 4
Assembly List
Item #DescriptionQty.
20LAT BAR HOLDER1
45TOP FRAME1
59ACCESSORY HOLDER1
64PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE)1
77CUP HOLDER1
101FLAT WASHER SAE B/O 3/8”9
114HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/41
116HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/42
118HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/21
133HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 11
134NYLON INSERT LOCK NUT B/O 3/8-163
137NYLON INSERT JAM LOCK NUT B/O 3/8-161
166SPLIT LOCK WASHER B/O 3/8”1
176FLAT HEAD SOC CAP SCREW B/O # 12-28 X 3/44
180HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 3/41
10AXT-5S_AXT-5D AXT- Pro-Style Home Gym
133
166
101
20
137
101
101
116
101
114
116
101
101
45
176
176
64
101
134
17
176
176
59
134
101
77
101
33
118
11AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 5
Assembly List
Item #DescriptionQty.
46TOP FRAME REINFORCEMENT PLATE LT1
47TOP FRAME REINFORCEMENT PLATE RT1
66PULLEY 3/8 X 1 X 4 1/22
92SPACER 0.406 ID X 0.63 OD X .0748 L2
101FLAT WASHER SAE B/O 3/8”20
113HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/22
120HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 59
134NYLON INSERT LOCK NUT B/O 3/8-169
143PLASTIC STOPPER 1
166SPLIT LOCK WASHER B/O 3/8”2
6ADD ON WEIGHT LOCK2
11CHROME GUIDE ROD 3/4 X 73 5/82
34REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND)1
40SELECTOR PIN W/COIL1
48TOP GUIDE ROD RETAINER1
49TOP GUIDE ROD RETAINER CONNECTOR1
66PULLEY 3/8 X 1 X 4 1/21
75CHROME WASHER 3/8 X 1 1/22
101FLAT WASHER SAE B/O 3/8”10
111HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/41
121HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/42
123HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 34
134NYLON INSERT LOCK NUT B/O 3/8-164
137NYLON INSERT JAM LOCK NUT B/O 3/8-161
14710 LB TOP PLATE W/ADJ. SLTR BAR 19 WTS 1
151RUBBER DONUT 3/4 X 2 1/22
166SPLIT LOCK WASHER B/O 3/8”2
17710 LB CAST WEIGHT PLATE GREY 19
16AXT-5S_AXT-5D AXT- Pro-Style Home Gym
101
134
101
34
45
101
121
134
111
101
101
66
101
121
49
134
1
147
101
123
166
137
166
6
101
48
75
6
75
123
2
151
40
1111
177
151
9
17AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 8
Assembly List
Item #DescriptionQty.
27PEC DEC ARM LEFT SIDE1
28PEC DEC ARM RIGHT SIDE1
60ALUMINUM CAM PLATE 3/4 X 5”2
72BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 12
75CHROME WASHER 3/8 X 1 1/22
166SPLIT LOCK WASHER B/O 3/8”2
18AXT-5S_AXT-5D AXT- Pro-Style Home Gym
28
75
166
72
27
60
8
60
75
166
72
19AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 9
Assembly List
Item #DescriptionQty.
5ADJUSTABLE PRESS BAR RELEASE ASSY1
30PRESS BAR1
31PRESS BAR HOUSING1
56PRESS BAR PIVOT AXLE 1 X 5 3/41
66PULLEY 3/8 X 1 X 4 1/22
72BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 12
75CHROME WASHER 3/8 X 1 1/22
100FLAT WASHER SAE B/O 1/2”2
101FLAT WASHER SAE B/O 3/8”2
106HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 51
115HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/41
136NYLON INSERT JAM LOCK NUT B/O 1/2-131
137NYLON INSERT JAM LOCK NUT B/O 3/8-161
164SPLIT COLLAR B/O 1”2
166SPLIT LOCK WASHER B/O 3/8”2
101FLAT WASHER SAE B/O 3/8”4
104HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 3/41
118HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/22
133HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 11
134NYLON INSERT LOCK NUT B/O 3/8-162
136NYLON INSERT JAM LOCK NUT B/O 1/2-131
148RUBBER BUMPER W/WASHER 3/8 X 1 1/21
178STEEL BUMPER WASHER Z/P 3/8” 2
179PLASTIC END CAP BLACK-BUMPER 1/2”4
22AXT-5S_AXT-5D AXT- Pro-Style Home Gym
134
133
148
101
38
101
29
179
136
101
23
178
101
118
178
104
179
43
23AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 11
Assembly List
Item #DescriptionQty.
4ADJUSTABLE DOUBLE PULLEY BRACKET2
12ADJUSTABLE SINGLE PULLEY BRACKET1
26OFF SET DOUBLE PULLEY BRACKET1
66PULLEY 3/8 X 1 X 4 1/27
101FLAT WASHER SAE B/O 3/8”14
111HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/47
137NYLON INSERT JAM LOCK NUT B/O 3/8-167
24AXT-5S_AXT-5D AXT- Pro-Style Home Gym
137
66
137
66
101
101
137
66
101
101
111
137
101
4
101
111
66
4
101
101
111
111
1371012666
111101
101137
137
101
111
66
1111011266
25AXT-5S_AXT-5D AXT- Pro-Style Home Gym
158
169
135
131
Assembly List
4ADJUSTABLE DOUBLE PULLEY BRACKET2
10CABLE RETAINER BRACKET (3 1/2 PULLEY)1
51LAT CABLE (184 3/4”)1
65PULLEY 3/8 X 1 X 3 1/21
66PULLEY 3/8 X 1 X 4 1/21
Step 12 Lat Cable Assembly
26AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Item #DescriptionQty.
91FINISHED HEX NUT B/O 1/2-131
163
51
184 3/4”
165
91
168
93FLANGE SPACER 0.406 X 0.63 X 1.595 X 0.8662
94FLANGE SPACER 0.406 X 0.63 X 1.633 X 0.8662
120HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 52
131NYLON BALL 1 3/4 X 5/161
134NYLON INSERT LOCK NUT B/O 3/8-162
135NYLON INSERT LOCK NUT B/O 5/16-181
158SHOULDER BOLT ALLOY 3/8 X 3/41
159SNAP LINK Z/P 8MM X 80MM1
163SOCKET SET SCREW ALLOY 3/8-16 X 3/41
165SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/21
168SPLIT LOCK WASHER Z/P 1/2”1
169STRAP BRACKET 20 #SF20 STAINLESS STEEL1
49
A2
A4
A11
A9
A10
A7
5117
4
FIG. A
4
A8
A6
A3
A1
51
165
91
168
A5
4
FIG. A
651093120
147
120
1349413493
47
94
46
66
27AXT-5S_AXT-5D AXT- Pro-Style Home Gym
LEFT SIDE VIEW
Assembly List
163
163
158
131
169
135
131
52
216 1/4”
135
12ADJUSTABLE SINGLE PULLEY BRACKET1
26OFF SET DOUBLE PULLEY BRACKET1
52AB/LOW ROW CABLE (216 1/4”)1
131NYLON BALL 1 3/4 X 5/162
135NYLON INSERT LOCK NUT B/O 5/16-182
Step 13 Ab/Low Row Cable Assembly
28AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Item #DescriptionQty.
158SHOULDER BOLT ALLOY 3/8 X 3/42
158
159SNAP LINK Z/P 8MM X 80MM2
163SOCKET SET SCREW ALLOY 3/8-16 X 3/42
169STRAP BRACKET 20 #SF20 STAINLESS STEEL2
169
17
B1
B2
26
RIGHT SIDE VIEWLEFT SIDE VIEW
B5
B3
52
B4
16
B6
12
B7
B5
B3
B1
17
B2
B4
12
26
52
16
B6
B7
29AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
54PEC FLY CABLE (91 1/4”)1
Step 14 Pec Fly Cable Assembly
30AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Item #DescriptionQty.
160SOCKET HEAD CAP SCREW B/O 1/4-20 X 3/42
54
91 1/4”
160
54
60
C2
54
C1
C3
60
60
31AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
168
91
165
53
92 1/4”
53LEG EXTENSION CABLE (92 1/4”)1
65PULLEY 3/8 X 1 X 3 1/23
74CABLE ANCHOR CLIP (AXT)1
91FINISHED HEX NUT B/O 1/2-131
95FLAT HEAD SOC CAP SCREW 3/8-16 X 1 1/21
Step 15 Leg Extension Cable Assembly
32AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Item #DescriptionQty.
101FLAT WASHER SAE B/O 3/8”4
111HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/42
137NYLON INSERT JAM LOCK NUT B/O 3/8-162
165SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/21
168SPLIT LOCK WASHER Z/P 1/2”1
12
53
168
91
165
53
D5
D4
8
D3
137
101
65
65
101
101
111
D1
111
8
74
D2
53
128
101
137
33AXT-5S_AXT-5D AXT- Pro-Style Home Gym
158
169
135
Assembly List
Step 16 Tension Cable Assembly
34AXT-5S_AXT-5D AXT- Pro-Style Home Gym
55TENSION CABLE (113 1/2”)1
Item #DescriptionQty.
111HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/41
101FLAT WASHER SAE B/O 3/8”2
131NYLON BALL 1 3/4 X 5/161
135NYLON INSERT LOCK NUT B/O 5/16-181
137NYLON INSERT JAM LOCK NUT B/O 3/8-161
163
55
169
158SHOULDER BOLT ALLOY 3/8 X 3/41
159SNAP LINK Z/P 8MM X 80MM1
163SOCKET SET SCREW ALLOY 3/8-16 X 3/41
169STRAP BRACKET 20 #SF20 STAINLESS STEEL2
131
113 1/2”
137
55
101
169
9
101
111
E2
55
E1
35AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 17
Assembly List
Item #DescriptionQty.
7BACK PAD1
39SEAT PAD1
75CHROME WASHER 3/8 X 1 1/21
101FLAT WASHER SAE B/O 3/8”4
109HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/23
116HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/42
130METAL HINGE2
148RUBBER BUMPER W/WASHER 3/8 X 1 1/21
36AXT-5S_AXT-5D AXT- Pro-Style Home Gym
39
109
148
75
109
101
7
109
101
130
38
130
3
101
116
101
116
37AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
13FOAM FOOT ROLL 1 X 4 X 7 W/VINYL8
14FOAM ROLL TUBE 1 X 19 7/82
15FOAM ROLL TUBE 1 X 26 3/81
67ALUMINUM WASHER 3/8 X 1 1/28
72BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 18
Step 18
38AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Item #DescriptionQty.
161SOCKET SET SCREW ALLOY 1/4-20 X 1/42
166SPLIT LOCK WASHER B/O 3/8”8
180NYLON FLAT WASHER 1 X 1 1/48
72
72
166
166
67
67
180
3
161
180
14
180
13
72
166
67
13
180
14
180
72
13
67
166
72
67
166
13
15
19
72
166
67
180
13
23
43
180
13
67
166
72
39AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 19
Assembly List
Item #DescriptionQty.
50WEIGHT SHROUD2
103FLAT WASHER USS B/O 1/4”4
108HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/44
175WEIGHT STACK LID1
40AXT-5S_AXT-5D AXT- Pro-Style Home Gym
108
103
48
175
103108
50
108
50
103
9
108
103
41AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 20 Spring Loaded Pin Adjustment
IMPORTANT
CABLE ADJUSTMENT REQUIRED
To insure proper operation of the Adjustable Press Bar, the spring loaded pin cable must be adjusted.
Use the guidelines below to make this adjustment.
DO NOT USE THIS GYM UNTIL THE CABLE HAS BEEN ADJUSTED.
Barrel HousingAdjustment Plate
Retaining Nut
Jam Nut
Spring
Nylon Lock Nut
Plunger
Plunger
FIG. 1 Before inserting the Cable assembly into the
Barrel housing make sure the Retaining Nut moves
freely between the Jam Nut and the Nylon Lock Nut.
Retaining Nut
Jam Nut
FIG. 2 Insert the Plunger into the Barrel housing
making sure that the end of the Plunger is seated in
one of the holes in the Adjustment Plate. Now tighten
the Retaining Nut with an adjustable wrench. (Do not
allow the Cable Assembly to turn or become jammed
while tightening the Retaining Nut).
Adjustment Plate
Plunger
FIG. 3 Now tighten the Jam Nut against the Retaining Nut using an adjustable wrench. (Do not allow
the Cable Assembly to turn or become jammed while
tightening the Jam Nut).
42AXT-5S_AXT-5D AXT- Pro-Style Home Gym
FIG. 4The cable protrusion adjustment is good when
the end of the Plunger fi ts into the holes of the Adjust-ment Plate and is fl ush with the outside surface. If the
end of the Plunger in not fl ush with the outside surface
of the Adjustment Plate, use procedure described on
FIG 6. to make this adjustment.
Step 21 Spring Loaded Pin Adjustment
Cable Assembly
Plunger Protrusion
Adjusting Nuts
Plunger Protrusion
Adjusting Nuts
FIG. 5 Insure that the Cable Assembly is not bent
or damaged before tightening the Plunger Protrusion Adjusting Nuts.
Disengaged Plunger
Lever Engages and
Disengages Plunger
FIG. 6 Loosen the Plunger Protrusion Adjusting
Nuts with two 3/4 wrenches. Push the Plunger and
cable further into the Barrel or pull it out as necessary
to adjust the protrusion. When the fi nal adjustment has
been made, re-tighten the Plunger Protrusion Adjust-ing Nuts.
Adjustment Plate
Plunger
FIG. 7 Before using the machine, be sure that the
Plunger fi ts easily into all seven (7) of the Adjustment
Plate Holes and that the end of the Plunger does not
make contact with the Adjustment Plate while changing from one position to the other.
FIG. 8 This illustration depicts the ideal setting for the
plunger, as shown fl ushed with the outside surface of
the Adjustment Plate.
58ABDOMINAL STRAPBNH08211
59ACCESSORY HOLDERBNH17641
60ALUMINUM CAM PLATE 3/4 X 5”BNH11532
61ALUMINUM CAP 1.020” RD (CAP-100)BNH05372
62ALUMINUM CAP 1.270” RDBNH05386
63ALUMINUM FOOT ROLL HOLDER 1 5/16 ID X 3 ODBNH179216
64ALUMINUM PULLEY 3/8 X 1 1/2 X 4 1/2BNH16954
65ALUMINUM PULLEY 3/8 X 1 X 3 1/2BNH12665
66ALUMINUM PULLEY 3/8 X 1 X 4 1/2BNH006918
67ALUMINUM WASHER .390 ID X 1.500 ODBNH15418
68ANKLE STRAPBNH14351
69BEARING 6203 W/BUSHINGBNH08432
70BRONZE BUSHING 1 X 1.260 X 1.496 X 0.531 X 0.118BNH18158
71BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8BNH05284
72BUTTON HEAD SOCKET CAP SCREW 3/8-16 X 1BNH011515
73BUTTON HEAD SOCKET CAP SCREW 3/8-16 X 1 1/4BNH08962
74CABLE ANCHOR CLIPBNH17841
75CHROME WASHER 3/8 X 1 1/2BNH101510
76COIL CHAIN Z/P 3/16 X 21BNH12621
77CUP HOLDERBNH17631
78DECAL-ADD-ON 2.5 LBS.BNH17571
79DECAL-ADD-ON 5 LBS.BNH17561
80DECAL-ADJUST CABLE HEREBNH17514
81DECAL-ADJUSTMENT BACK PADBNH17491
82DECAL-ADJUSTMENT PRESS BARBNH17481
83DECAL-AXT-5BNH17551
84DECAL-CAUTION FOR CHINNING (1 1/4 X 2 3/4)BNH17421
85DECAL-CAUTION WEIGHT TRAININGBNH17431
86DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1 1/2BNH17454
87AXT-5 USER’S MANUALOS02821
88DECAL-FOR BEST PERFORMANCEBNH17501
89DECAL-WARNING KEEP HANDS AND FINGERS...BNH17441
90DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs)BNH15421
91FINISHED HEX NUT 1/2-13BNH02018
92SPACER 0.406 IDX 0.630 OD X 0.748 LBNH18022
93FLANGE SPACER 0.406 X 0.63 X 1.595BNH17782
94FLANGE SPACER 0.406 X 0.63 X 1.633BNH17772
95FLAT HEAD SOCKET CAP SCREW 3/8-16 X 1 1/2BNH06361148RUBBER BUMPER W/WASHER 3/8 X 1 1/2BNH05142
96FLAT HEAD SOCKET CAP SCREW 3/8-16 X 2 1/4BNH17591149RUBBER CONE 1 ID X 3 OD X 1 1/8BNH14512
97FLAT HEAD SOCKET CAP SCREW 5/16-18 X 2 3/4BNH17581150RUBBER CORR MAT 1/8 X 4 X 12 1/2BNH06882
98FLAT HEAD SOCKET CAP SCREW 12-32 X 1/2BNH17863151RUBBER DONUT 3/4 X 2 1/2BNH00682
99FLAT PHILLIPS SCREW ZINC # 2 X 1/2BNH14804152RUBBER FOOT FOR 6 X 4 1/4 PLATEBNH16473
100FLAT WASHER SAE 1/2”BNH02387153RUBBER GRIP 1 ID X .125 X 5 1/4BNH11282
101FLAT WASHER SAE 3/8”BNH0239115154RUBBER GRIP 1.1875 ID X .125 X 4 1/4BNH09364
103FLAT WASHER USS 1/4”BNH02334155RUBBER GRIP 1.1875 ID X .125 X 5BNH18094
104HEX HEAD CAP SCREW GR-5 1/2-13 X 3 3/4BNH02971156RUBBER GRIP 1/2 X 4BNH05302
105HEX HEAD CAP SCREW GR-5 1/2-13 X 4 1/2BNH02651157RUBBER GROMMET 3/4” ID (2867-012)BNH04012
106HEX HEAD CAP SCREW GR-5 1/2-13 X 5BNH02681158SHOULDER BOLT 3/8 X 3/4BNH07184
107HEX HEAD CAP SCREW GR-5 1/2-13 X 6 1/4BNH02701159SNAP LINK Z/P 8MM X 80MMBNH00654
108HEX HEAD CAP SCREW GR-5 1/4-20 X 3/4BNH08904160SOCKET HEAD CAP SCREW 1/4-20 X 3/4BNH04522
109HEX HEAD CAP SCREW GR-5 3/8-16 X 1 1/2BNH03034161SOCKET SET SCREW 1/4-20 X 1/4BNH07902
111HEX HEAD CAP SCREW GR-5 3/8-16 X 1 3/4BNH027418162SOCKET SET SCREW 10-32 X 1/8BNH047348
112HEX HEAD CAP SCREW GR-5 3/8-16 X 2BNH02793163SOCKET SET SCREW 3/8-16 X 3/4BNH04766
113HEX HEAD CAP SCREW GR-5 3/8-16 X 2 1/2BNH02762164SPLIT COLLAR 1”BNH07552
114HEX HEAD CAP SCREW GR-5 3/8-16 X 2 1/4BNH02772165SPLIT HEX TAP BOLT GR-5 1/2-13 X 3 1/2BNH11312
115HEX HEAD CAP SCREW GR-5 3/8-16 X 2 3/4BNH02781166SPLIT LOCK WASHER 3/8”BNH065828
116HEX HEAD CAP SCREW GR-5 3/8-16 X 3 1/4BNH03128167HEX KEY 3/32”BNH03721
118HEX HEAD CAP SCREW GR-5 3/8-16 X 4 1/2BNH02845168SPLIT LOCK WASHER Z/P 1/2”BNH05725
119HEX HEAD CAP SCREW GR-5 3/8-16 X 4BNH02852169STRAP BRACKET 20 #SF20 STAINLESS STEELBNH05625
120HEX HEAD CAP SCREW GR-5 3/8-16 X 5BNH032011170TORSION SPRINGBNH17731
121HEX HEAD CAP SCREW GR-5 3/8-16 X 5 1/4BNH06908171TUFFSTUFF LOGO ALUMINUM SMALLBNH13232
122HEX HEAD CAP SCREW GR-5 3/8-16 X 3/4BNH02834172URETHANE BUMPER 1 3/4BNH02294
123HEX HEAD CAP SCREW GR-5 3/8-16 X 3BNH02824173URETHANE BUMPER 962BNH02443
124HEX KEY 7/32”BNH05752174U-STYLE TAPPED HOLE NUT 1/4-20BNH07084
125HEX KEY ARM 1/8”BNH07671175WEIGHT STACK LIDBNH16931
126HEX KEY ARM 3/16”BNH03711176FLAT HEAD SOCKET CAP SCREW # 12-28 X 3/4BNH17874
127LAT BAR 1 1/4 ALUMINUMBNH1770117710 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16BNH165019
128LEG EXTENSION/LEG CURL ALUMINUM CAMBNH17831178STEEL BUMPER WASHER Z/P 1/2”BNH18004
129LOW ROW BAR 1 1/4 ALUMINUMBNH17711179PLASTIC END CAP BLACK-BUMPERBNH18014
130METAL HINGEBNH00462180NYLON FLAT WASHER 1 X 1 1/4 X 1/16BNH03939
131NYLON BALL 1 3/4 X 5/16BNH00224181NYLON STEM BUTTONBNH05331
132NYLON BUSHING 1 X 1 1/2 X 7/8 X 1 3/4 X 1/8BNH05314182BLACK GRIP 1/2 X 4 7/8BNH18181
133HEX HEAD CAP SCREW GR-5 3/8-16 X 1BNH02752183BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8BNH05278
134NYLON INSERT LOCK NUT 3/8-16BNH021432184RELEASE LAP HOLD-DOWN PROTECTIVE CAPBNH18171
135NYLON INSERT LOCK NUT 5/16-18BNH02154
136NYLON INSERT JAM LOCK NUT 1/2-13BNH03664
137NYLON INSERT JAM LOCK NUT 3/8-16BNH036526
138NYLON SPACER 3/8 X 3/4 X 3/8BNH03922
139PLASTIC COVER RATCH HOUSINGBNH17851
140PLASTIC INSERT CAP 1 1/4” RD 11 GABNH05736
141PLASTIC INSERT CAP 2” RD 10-14 GABNH00043ITEM #DESCRIPTIONPART #QTY.
142PLASTIC INSERT CAP 2” SQ 10-14 GABNH00122
143PLASTIC STOPPERBNH1765164NYLON PULLEY 3/8 X 1 1/2 X 4 1/2BNH16944
144PULL PIN 1/2 X 3 1/2 (YELLOW KNOB)BNH0603265NYLON PULLEY 3/8 X 1 X 3 1/2BNH055314
145PULL PIN 1/2 X 5 5/8 (YELLOW KNOB)BNH0701166NYLON PULLEY 3/8 X 1 X 4 1/2BNH050619
146PVC 1 X 8BNH0417814710 LB TOP PLATE W/ADJ. SLTR BAR 19 WTSBNH11001
14710 LB TOP PLATE/SELECTOR BAR BLACKBNH1239117710 LB CAST WEIGHT PLATE GREYBNH090419
Parts List
AXT-5S
Parts List
All parts same as AXT-5D, except for the parts listed below
40SELECTOR PIN W/COIL 3/8 X 3 1/4UP30511
45AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Maintenance
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat fi nish
should be polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lanolin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural fl exibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fi ttings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin functions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-service immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is important to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury . Cables are moving parts, meaning cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fi tting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fi tting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley . This is and early
warning sign to replace the cable.
46AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Maintenance
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regular basis if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of tefl on grease. We recommend a tefl on-
base (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in corrosion of the linear shaft causing the bearings to clogged and jammed
If you religiously perform the maintenance procedures, you will increase the life of the machine and ultimately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
.
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: service@tuffstuff.net
47AXT-5S_AXT-5D AXT- Pro-Style Home Gym
DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.
This warranty does not cover:
1.TuffStuff products sold for and used in a commercial or institutional setting.
2.Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.
3.Use of products in a manner for which they were not designed.
4.Original product that is altered, or the use of replacement parts and components of another manufacturer other than TuffStuff.
Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.
Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.