TuffStuff AXT-2.5 Assembly Instructions Manual

Page 1
ASSEMBLY INSTRUCTIONS
83 1/2"
56"
AXT-2.5
AXT- Cable Motion Plus Home Gym
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
AMERICAS PREMIER EXERCISE EQUIPMENT
63"
AXT-2.5 Rev1
Revision Date 10-5-09
Page 2
Introduction
About the AXT-2.5 AXT- Cable Motion Plus Home Gym
Congratulations on your new purchase of the AXT- Cable Motion Plus Home Gym. We hope you are completely satis ed with this
product and wish you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards and has been carefully packaged to ensure that damage will not occur during shipment. The Home Lifetime Warranty and signature indicating fi nal inspection has been conducted by our line foreman, is an expression of our confi dence in the completeness, the materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that a permanent record of your purchase is on fi le with our factory, be sure to complete the warranty registration card and send it to TuffStuff Fitness Equipment today.
Speci cations
1. Maximum Wt. Capacity - 200 lbs. fi xed
2. Total Machine Weight - 550 lbs.
3. Footprint (LWH) - See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change without notice.
Prior to the Assembly of the AXT- Cable Motion Plus Home
Gym
We advise you to consult your local TuffStuff retailer if you should have a question or problem regarding the proper assembly of this unit.
Tool Requirements
One 7/8” combination wrench1. One 3/4” combination wrench2. One 9/16” combination wrench3. One 1/2” combination wrench4. One 7/16” combination wrench5. One adjustable wrench6. One ratchet7. One 3/4” socket8. One 9/16” socket9. Rubber Mallet10. Windex or household glass cleaner11. Measuring tape12. Utility knife13.
Hardware Measurement Diagram
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Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on your equipment and exercising, take the time to ensure that your safety is not jeopardized. A moment’s lack of attention can result in an accident, as can failure to observe certain simple safety precautions.
1. Read, study and understand the Assembly Instructions and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this TuffStuff product prior to use.
2. It is imperative that you retain this Assembly Instructions and be sure all warning labels are legible and intact. Replacement Assembly Instructions and labels are available from your local TuffStuff retailer.
3. Consult with your physician before beginning any exercise program.
2 AXT-2.5 AXT- Cable Motion Plus Home Gym
4. Frayed or worn cables can be dangerous and may cause injury. Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming loose or cracks on welds. If a problem is found do not use or allow the machine to be used until the defective part is repaired or replaced.
Page 3
Step 1
Step 1 Assembly List
Item # Description Qty.
10 BASE FRAME 1 33 REAR UPRIGHT 1 37 SWIVEL CABLE END 1
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1 59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 4 88 FLAT WASHER SAE 3/8” 15
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 3 105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 1 107 HEX HEAD CAP SCREW 3/8-16 X 5 1/4 2 120 NYLON INSERT JAM LOCK NUT 3/8-16 4 121 NYLON INSERT LOCK NUT 3/8-16 3 159 HEX HEAD CAP SCREW 3/8-16 X 5 1/2 1
159
88
98
37
88
88
59
88
120
88
33
68
107
88
105
59
88
59
120
98
10
88
88
59
120
88
121
88 98
88
88
88
121
121
88
58
3AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 4
Step 2
105
88
57
105
57
88
100
88
57
88
98
88
88
88
120
120
88
120
58
Step 2 Assembly List
Item # Description Qty.
11 BOTTOM GUIDE ROD RETAINER 1 18 FRONT UPRIGHT 1 46 WING ARMS 1
57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 3 58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1 88 FLAT WASHER SAE 3/8” 18 95 HEX HEAD CAP SCREW 3/8-16 X 1 2
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1 100 HEX HEAD CAP SCREW 3/8-16 X 2 1/4 1 103 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2 105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 2 107 HEX HEAD CAP SCREW 3/8-16 X 5 1/4 2 120 NYLON INSERT JAM LOCK NUT 3/8-16 4 121 NYLON INSERT LOCK NUT 3/8-16 4 151 SPLIT LOCK WASHER 3/8” 2
103
88
88
107
103
18
88
88
88
151
88
95
46
151
95
88
121
88
4 AXT-2.5 AXT- Cable Motion Plus Home Gym
121
88
10
11
88
121
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
Page 5
Step 3
103
100
19
88
57
95
151
88
106
88
88
120
120
88
88
88 88
40
120
88
59
88 98
121
85
88
101
88
59
Step 3 Assembly List
Item # Description Qty.
19 LAT BAR HOLDER 1 40 TOP FRAME 1
50 ACCESSORY HOLDER 1 57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 1 59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 3 68 CUP HOLDER 1 85 FLAT HEAD SOC SCREW # 12-28 X 3/4 5 88 FLAT WASHER SAE 3/8” 17 95 HEX HEAD CAP SCREW 3/8-16 X 1 1
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1 100 HEX HEAD CAP SCREW 3/8-16 X 2 1/4 1 101 HEX HEAD CAP SCREW 3/8-16 X 2 3/4 1 103 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2 105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 1 106 HEX HEAD CAP SCREW 3/8-16 X 5 2 120 NYLON INSERT JAM LOCK NUT 3/8-16 3 121 NYLON INSERT LOCK NUT 3/8-16 5 151 SPLIT LOCK WASHER 3/8” 1
88
121
18
121
105
68
88
85
88
85
121
33
50
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
5AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 6
Step 4
121
Step 4 Assembly List
Item # Description Qty.
13 CHROME GUIDE ROD 3/4 X 73 5/8 2 35 SELECTOR PIN W/COIL 3/8 X 4 1 43 TOP GUIDE ROD RETAINER 1
47 10 LB STEEL WEIGHT PLATE 4 9/16 X 9 7/16 19
48 10 LB TOP PLATE W/ADJ SLTR BAR 19 WTS 1
66 CHROME WASHER 3/8 X 1 1/2 2
77 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
88 FLAT WASHER SAE 3/8” 2 102 HEX HEAD CAP SCREW 3/8-16 X 3 2 106 HEX HEAD CAP SCREW 3/8-16 X 5 1 121 NYLON INSERT LOCK NUT 3/8-16 3 136 RUBBER DONUT 3/4 X 2 1/2 2
106
6 AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 7
Step 5
Step 5 Assembly List
Item # Description Qty.
28 PRESS BAR 1 32 PRESS BAR PIVOT AXLE 1 X 5 5/8 1
65 BUTTON HEAD SOC SCREW 3/8-16 X 1 2
66 CHROME WASHER 3/8 X 1 1/2 2
88 FLAT WASHER SAE 3/8” 2 106 HEX HEAD CAP SCREW 3/8-16 X 5 1 121 NYLON INSERT LOCK NUT 3/8-16 1 131 PLASTIC STOPPER 1 147 SOCKET HEAD CAP SCREW 1/4-28 X 3/4 4 149 SPLIT COLLAR 1” 2 151 SPLIT LOCK WASHER 3/8” 2
106
88
41
42
147
147
65
149
151
149
66
5
28
31
131
32
66
151
65
88
121
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
7AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 8
Step 6
Step 6 Assembly List
Item # Description Qty.
4 ADJUSTABLE LEG HOLDER 1 21 LEG EXTENSION ARM 1 27 PIVOT AXLE 1/2 X 3 1 38 SWIVEL FOOT ROLL HOLDER 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1 88 FLAT WASHER SAE 3/8” 2 91 HEX HEAD CAP SCREW 1/2-13 X 3 3/4 1
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1 108 HEX HEAD CAP SCREW 5/16-18 X 3/4 1 119 NYLON INSERT JAM LOCK NUT 1/2-13 1 120 NYLON INSERT JAM LOCK NUT 3/8-16 1 124 PLASTIC END CAP BUMPER (1/2 BOLT) 2 153 STEEL BUMPER WASHER Z/P 1/2” 2 161 SOC SET SCREW 1/4-20 X 3/8 2
124
91
153
4
27
161
21
98 88
108
10
38
8 AXT-2.5 AXT- Cable Motion Plus Home Gym
153 119 124
88
59
120
Page 9
Step 7
Step 7 Assembly List
Item # Description Qty.
3 ADJUSTABLE DOUBLE PULLEY BRACKET 1 14 DOUBLE PULLEY BRACKET 3 1/2 PULLEY 1 15 FLOATING PULLEY BRACKET 2
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2 59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 4 88 FLAT WASHER SAE 3/8” 12 98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 6
120 NYLON INSERT JAM LOCK NUT 3/8-16 6
59
59
98
88
15
88
120
98
58
88
88 14 58
59
88
120
88
88
98
88
15
120
88
120
88
88
98
3
88
59
9AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 10
Step 8a Lat Cable Assembly
A9
A8
20
121
59
A2 A7
106
84
A1
A4
A5
84
A6
A3
142
154
Step 8 Assembly List
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
79 FINISHED HEX NUT 1/2-13 1
84 FLANGED SPACER 0.406 X 0.63 X 1.693 (1.614) 2
20 LAT CABLE 1
Item # Description Qty.
10 AXT-2.5 AXT- Cable Motion Plus Home Gym
116 NYLON BALL 1 3/4 X 5/16 1
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
121 NYLON INSERT LOCK NUT 3/8-16 1
122 NYLON INSERT LOCK NUT 5/16-18 1
142 SHOULDER BOLT 3/8 X 3/4 1
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
150 SPLIT HEX TAP BOLT 1/2-13 X 3 1/2 1
152 SPLIT LOCK WASHER Z/P 1/2” 1
154 STRAP BRACKET 20 #SF20 1
146
122
116
20
150
79
152
Page 11
Step 8b Lat Cable Assembly
150
79
152
48
35
150
79
152
48
35
A9
A8
59
A7
A2
106
84
A1
A4
84
20
3
121
A6
A3
A5
FIG. A
11AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 12
Step 9a Abdominal Cable Assembly
B3
B4
B2
B6
B1 B7
B9
B8
1
B5
Step 9 Assembly List
146
142
154
122
116
1
122
1 ABDOMINAL CABLE 1
116 NYLON BALL 1 3/4 X 5/16 1
122 NYLON INSERT LOCK NUT 5/16-18 2
142 SHOULDER BOLT 3/8 X 3/4 2
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
Item # Description Qty.
154 STRAP BRACKET 20 #SF20 1
12 AXT-2.5 AXT- Cable Motion Plus Home Gym
142
Page 13
Step 9b Abdominal Cable Assembly
142
1
122
154
15
142
1
122
154
15
B1
B7
B2
B4
B6
B3
15
14
B9
B8
B5
1
15
FIG. B
13AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 14
Step 10a Leg Extension Cable Assembly
C4
C3
37
22
C2
Step 10 Assembly List
146
142
154
C1
122
116
22
150
79
152
79 FINISHED HEX NUT 1/2-13 1
22 LEG EXTENSION CABLE 1
116 NYLON BALL 1 3/4 X 5/16 1
122 NYLON INSERT LOCK NUT 5/16-18 1
142 SHOULDER BOLT 3/8 X 3/4 1
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
150 SPLIT HEX TAP BOLT 1/2-13 X 3 1/2 1
152 SPLIT LOCK WASHER Z/P 1/2” 1
Item # Description Qty.
154 STRAP BRACKET 20 #SF20 1
14 AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 15
Step 10b Leg Extension Cable Assembly
37
22
12
79
150
37
22
12
79
150
14
C4
C3
37
22
C2
C1
FIG. C
15AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 16
Step 11a Pec Fly Cable Assembly
117
D7
D4
D1
117
24
D6
142
D2
D5
D3
154
Step 11 Assembly List
24 PEC FLY CABLE 1
116 NYLON BALL 1 3/4 X 5/16 2
117 NYLON D HANDLE 2
122 NYLON INSERT LOCK NUT 5/16-18 2
142 SHOULDER BOLT 3/8 X 3/4 2
144 SNAP LINK Z/P 8MM X 80MM 2
146 SOC SET SCREW 3/8-16 X 3/4 2
Item # Description Qty.
16 AXT-2.5 AXT- Cable Motion Plus Home Gym
154 STRAP BRACKET 20 #SF20 2
142
146
146
122
116
24
116
122
154
Page 17
Step 11b Pec Fly Cable Assembly
146
24
142
122
154
116
117
146
24
142
122
154
116
117
117
D7
15
D4
D1
117
24
D6
D2
D5
D3
FIG. D
17AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 18
Step 12a Tension Cable Assembly
E2
39
142
E1
154
122
Step 12 Assembly List
88 FLAT WASHER SAE 3/8” 2
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
39 TENSION CABLE 1
120 NYLON INSERT JAM LOCK NUT 3/8-16 1
122 NYLON INSERT LOCK NUT 5/16-18 2
142 SHOULDER BOLT 3/8 X 3/4 2
Item # Description Qty.
18 AXT-2.5 AXT- Cable Motion Plus Home Gym
154 STRAP BRACKET 20 #SF20 1
39
Page 19
Step 12b Tension Cable Assembly
98
88
39
88 11
120
154
98
88
39
88 11
120
154
142
154
122
39
15
142
154
122
39
15
E1
15
11
3
39
E2
FIG. F
FIG. E
19AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 20
Step 13
Step 13 Assembly List
Item # Description Qty.
44 WEIGHT SHROUD FRONT 1 45 WEIGHT SHROUD REAR 1
89 FLAT WASHER USS 1/4” 4 94 HEX HEAD CAP SCREW 1/4-20 X 3/4 4
158 WEIGHT STACK LID 1
158
94
89
43
89
94
45
94
20 AXT-2.5 AXT- Cable Motion Plus Home Gym
44
89
94
89
11
Page 21
Step 14
Step 14 Assembly List
Item # Description Qty.
9 BACK PAD 1 34 SEAT PAD 1
88 FLAT WASHER SAE 3/8” 4
96 HEX HEAD CAP SCREW 3/8-16 X 1 1/2 5 115 METAL HINGE 2 135 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 1
9
34
7
135
2
96
115
96 88
115
88 96
88
88
96
21AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 22
Step 15
65
151
52
16
65
17
145
118
4
2
118
16
52
151
38
65
16
151
52
52
16
52
151
65
151
65
22 AXT-2.5 AXT- Cable Motion Plus Home Gym
16
65
151
52
16
Step 15 Assembly List
65 BUTTON HEAD SOC CAP SCREW 3/8-16 X 1 6
52 ALUMINUM WASHER .390 ID X 1.500 OD 6
16 FOAM FOOT ROLL 1 X 4 X 7 W/VINYL 6
17 FOAM ROLL TUBE 1 X 25 1/2 1
Item # Description Qty.
118 NYLON FLAT WASHER 1 X 1 1/4 X 1/16 2
145 SOC SET SCREW 1/4-20 X 1/4 1
151 SPLIT LOCK WASHER 3/8” 6
Page 23
Step 16 Adjustable Press Bar Cable Assembly
31
5
28
Insert 1. Cable (#5) into the slot of the Press Bar (#28) and run it down the tube.
31
28
5
143
122
88
143
29
Assemble 1. Cable (#5) to Handle (#29). Assemble 2. Handle (#29) to Press Bar (#28).
64
29
64
88 142
Adjusting Nut
Adjusting Nut
Affi x 1. Cable (#5) to Press Bar (#28) using the Adjusting Nuts. Attach the 2. Cable (#5) to Press Bar Housing (#31).
Refer to FIG. 1 & FIG. 2 on page 24.
5
5
28
Cable (#5)1. fi ne-tune Adjustment.
Refer to pages 24 & 25.
23AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 24
Step 17a Spring Loaded Pin Adjustment
IMPORTANT
CABLE ADJUSTMENT REQUIRED
To insure proper operation of the Adjustable Press Bar, the spring loaded pin cable must be adjusted. Use the guidelines below to make this adjustment.
DO NOT USE THIS GYM UNTIL THE CABLE HAS BEEN ADJUSTED.
Split Washer
Jam Nut
Hex T ap Bolt
Spring
Retaining Nut
Plunger
Barrel Housing Adjustment Plate
Plunger
FIG. 1 Before inserting the Cable Assembly into the Barrel Housing make sure the Jam Nut and the Retaining Nut are not touching.
Hex T ap Bolt
Adjustment Plate
FIG. 2 Insert the Plunger into the Barrel housing making sure that the end of the Plunger is seated in one of the holes in the Adjustment Plate. Now tighten the Retaining Nut with an adjustable wrench. (Do not allow the Cable Assembly to turn or become jammed while tightening the Retaining Nut).
Retaining Nut
Jam Nut
Plunger
FIG. 3 Adjust the Hex Tap Bolt so that the Plunger is fl ush with the outside surface of the Adjustment
Plate.
24 AXT-2.5 AXT- Cable Motion Plus Home Gym
FIG. 4 Now tighten the Jam Nut against the Retain­ing Nut using an adjustable wrench. (Do not allow
the Cable Assembly to turn or become jammed while tightening the Jam Nut).
Page 25
Step 17b Spring Loaded Pin Adjustment
Cable Assembly
Adjusting Nut
Adjusting Nut
FIG. 5 To increase or decrease the tension and play of the Adjusting Handle, perform the following steps:
Loosen the a. Adjusting Nuts with two 3/4 wrenches. Tighten the top b. Adjusting Nut until the Handle completely disengages the Plunger from the Selector Plate.
Disengaged Plunger
Handle Engages and
Disengages Plunger
FIG. 6 Once you have the handle working properly, tighten the bottom Adjusting Nut.
FIG. 7 Before using the machine, be sure that the Plunger ts easily into all seven (7) of the Adjustment Plate Holes and that the end of the Plunger does not make contact with the Adjustment Plate while changing from one position to the other. If handle is loose or needs adjusting, please refer to
FIG.5 & FIG. 6.
25 AXT-2.5 AXT- Cable Motion Plus Home Gym
FIG. 8 This illustration depicts the ideal setting for the plunger, as shown fl ushed with the outside surface of the Adjustment Plate.
Page 26
Step 18
A. Please ensure all bolts are in place securely fastened. B. Ensure all cables are properly routed and in good condition. C. To test that cables are running smoothly through pulleys, select a light weight, and test each station.
WEIGHT PERCENTAGE
Lat Station 100 %
Abdominal Station 50 %
Chest Press Station 100 %
Leg Ext. Station 75 %
Low Row Station 50 %
Outrigger Station
25 %
26 AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 27
AXT-2.5 Pre-Assembled Components
100
80
7
80
99
88
6
60
120
97
88
99
82
137
130
133
130
51
88
120
90
82
120
108
63
8
88 120
63
37
133
10
93
87
87
2
119
18
62
46
132
62
68
26
88
98
33
137
59
137
134
58
98
54
88
120
88
54
98 88
46
CABLE FISHING STRINGS TO FACILITATE ROUTING THE CABLE.
134
54
120
25
59
88
120
127
88
54
98 88
58
120
88
27AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 28
AXT-2.5 Pre-Assembled Components
157
141
121
88
121
88
121
88
121
83
121
36
19
106
60
88
60
157
58
148
58
40
58 12
43
31
81
55
88
151
104
151
88
41
88
79
152
61
88
87
121
119
121 88
87
86
155
79
23
106
81
106
88
83
106
106
88
106
92
88
87
88
155
88
42
59
55
56
157
61
125
16
125
156
156
11
157
86
106
28 AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 29
AXT-2.5 Pre-Assembled Components
143
5
142
88
44
88 151 95 128
78
138
139
139
30
64
139
88
126
122
126
29
139
30
28
140
139
88 151 95 128
138
126
62
123
62
21
139
62
156
62
129
45
4
78
29AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 30
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE
ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY
1 ABDOMINAL CABLE 1 UP5875 1
2 ADJUSTABLE BACK PAD BRACKET 0 UP3703 1
3 ADJUSTABLE DOUBLE PULLEY BRACKET 0 UP3704 1
4 ADJUSTABLE LEG HOLDER 0 UP3735 1
5 ADJUSTABLE PRESS BAR CABLE 0 UP5253 1
6 ADJUSTABLE RELEASE LEG HOLDER 0 UP3739 1
7 ADJUSTABLE SEAT FRAME 0 UP3783 1
8 ADJUSTABLE SEAT HANDLE 0 UP3732 1
9 BACK PAD 0 UP3705 1
10 BASE FRAME 0 UP5876 1
11 BOTTOM GUIDE ROD RETAINER 0 UP3811 1
12 CABLE RETAINER BRACKET (3 1/2 PULLEY) 0 UP0998 1
13 CHROME GUIDE ROD 3/4 X 73 5/8 0 UP3731 2
14 DOUBLE PULLEY BRACKET 3 1/2 PULLEY 0 UP5877 1
15 FLOATING PULLEY BRACKET 0 UP3733 2
16 FOAM FOOT ROLL 1 X 4 X 7 W/VINYL 0 UP3785 6
17 FOAM ROLL TUBE 1 X 25 1/2 0 UP5004 1
18 FRONT UPRIGHT 0 UP5878 1
19 LAT BAR HOLDER 0 UP3744 1
20 LAT CABLE 0 UP5879 1
21 LEG EXTENSION ARM 0 UP3734 1
22 LEG EXTENSION CABLE 0 UP5880 1
23 LONG ADJUSTABLE STOPPER 0 UP0331 1
24 PEC FLY CABLE 0 UP5881 1
25 PEC FLY SWIVEL PULLEY BRACKET LT SIDE 0 UP5882 1
26 PEC FLY SWIVEL PULLEY BRACKET RT SIDE 0 UP5883 1
27 PIVOT AXLE 1/2 X 3 0 UP3741 1
28 PRESS BAR 0 UP5254 1
29 PRESS BAR ADJ HANDLE 0 UP5252 1
30 PRESS BAR HANDLES 0 UP3618 2
31 PRESS BAR HOUSING 0 UP3718 1
32 PRESS BAR PIVOT AXLE 1 X 5 5/8 0 UP3796 1
33 REAR UPRIGHT 1 UP3621 1
34 SEAT PAD 0 UP3724 1
35 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 0 UP3035 1
36 STOPPER HOUSING BLOCK 0 UP3745 1
37 SWIVEL CABLE END 0 UP2032 1
38 SWIVEL FOOT ROLL HOLDER 0 UP4397 1
39 TENSION CABLE 1 UP5884 1
40 TOP FRAME 0 UP3738 1
41 TOP FRAME REINFORCEMENT PLATE LT SIDE 0 UP5885 1
42 TOP FRAME REINFORCEMENT PLATE RT SIDE 0 UP5886 1
43 TOP GUIDE ROD RETAINER 0 UP3729 1
44 WEIGHT SHROUD FRONT 0 UP5887 1
45 WEIGHT SHROUD REAR 0 UP5888 1
46 WING ARMS 0 UP5889 1
AXT-2.5
Parts List
REV1
47 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 BNH1650 19
48 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS BNH1982 1
49 ABDOMINAL STRAP BNH0821 1
50 ACCESSORY HOLDER BNH1764 1
51 ADJUSTABLE RELEASE LEVER COVER BNH1940 1
52 ALUMINUM WASHER .390 ID X 1.500 OD BNH1541 6
53 ANKLE STRAP BNH1435 1
54 BALL BEARING #W 516 BNH0628 4
55 BEARING 6203 W/BUSHING BNH0843 2
56 BEARING SPACER 2 7/8 BNH1941 1
57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 BNH1694 4
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 BNH0553 9
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 BNH0506 18
60 BLACK RUBBER GRIP 1/2 X 4 7/8 BNH1818 3
61 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 BNH0527 2
62 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 6
63 BRONZE BUSHING 3/8 X 1/2 X 5/16 BNH0737 2
64 BRONZE FLANGED BUSHING 3/8 X 1/2 X 3/16 BNH2146 2
65 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 BNH0115 8
66 CHROME WASHER 3/8 X 1 1/2 BNH1015 4
67 COIL CHAIN Z/P 3/16 X 21 BNH1262 1
68 CUP HOLDER BNH1763 1
69 DECAL-ADJUST CABLE HERE BNH1751 3
70 DECAL-ADJUSTMENT BACK PAD BNH1749 1
71 DECAL-ADJUSTMENT PRESS BAR BNH1748 1
72 DECAL-CAUTION FOR CHINNING (1 1/4 X 2 3/4) BNH1742 1
73 DECAL-CAUTION WEIGHT TRAINING BNH1743 1
74 DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1 1/2 BNH1745 2
75 DECAL-FOR BEST PERFORMANCE BNH1750 1
76 DECAL-WARNING KEEP HANDS AND FINGERS... BNH1744 1
77 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) BNH1542 1
78 EDGE PROTECTOR CHROME 18 GA X 78 BNH1836 2
79 FINISHED HEX NUT B/O 1/2-13 BNH0201 4
80 FLANGED SPACER 0.406 X 0.63 X 0.63 (0.551) BNH1781 2
81 FLANGED SPACER 0.406 X 0.63 X 0.689 (0.610) BNH2151 2
82 FLANGED SPACER 0.406 X 0.63 X 0.827 (0.748) BNH1782 2
83 FLANGED SPACER 0.406 X 0.63 X 1.602 (1.595) BNH1778 2
84 FLANGED SPACER 0.406 X 0.63 X 1.693 (1.614) BNH1777 2
85 FLAT HEAD SOCKET CAP SCREW B/O #12-28 X 3/4 BNH1787 5
86 FLAT PHILLIPS SCREW ZINC # 2 X 1/2 BNH1480 4
87 FLAT WASHER SAE B/O 1/2" BNH0238 5
88 FLAT WASHER SAE B/O 3/8" BNH0239 107
89 FLAT WASHER USS B/O 1/4" BNH0233 4
90 GAS SHOCK BNH0747 1
91 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 3/4 BNH0297 1
92 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 5 BNH0268 1
30 AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 31
COLOR CHART
BOLD FONT = SUB-ASSEMBLY PARTS
BLACK= HARDWARE
ITEM DESCRIPTION REV PART NO. QTY ITEM DESCRIPTION PART NO. QTY
93 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 6 1/2 BNH1370 1 128 PLASTIC INSERT CAP 2" RD 10-14 GA BNH0004 2
94 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 BNH0890 4 129 PLASTIC INSERT CAP ELLIPTICAL 1 1/2 X 3 BNH1795 1
95 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 BNH0275 5 130 PLASTIC INSERT ELLIPTICAL GUIDE (2X4) BNH1760 2
96 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 BNH0303 5 131 PLASTIC STOPPER BNH1765 1
97 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4 BNH0273 1 132 PULL PIN 1/2 X 5 5/8 (YELLOW KNOB) BNH0701 1
98 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 BNH0274 17 133 PULL PIN STIFF SPRING 17/32 X 1 1/2 K-105SS BNH0519 2
99 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/2 BNH0276 2 134 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042 BNH0419 2
100 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 BNH0277 3 135 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 BNH0514 1
101 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4 BNH0278 1 136 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2
102 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 BNH0282 2 137 RUBBER FOOT FOR 6 X 4 1/4 PLATE BNH1647 3
103 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 BNH0312 4 138 RUBBER GRIP 1.1875 ID X .125 X 4 1/4 BNH0936 2
104 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 BNH0283 2 139 RUBBER GRIP 1.1875 ID X .125 X 4 3/4 BNH1244 6
105 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 BNH0284 4 140 RUBBER GRIP 1/2 X 3 1/2 BNH1221 1
106 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 BNH0320 15 141 RUBBER GROMMET 3/4" ID BNH0401 2
107 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 BNH0690 4 142 SHOULDER BOLT 3/8 X 3/4 BNH0718 9
108 HEX HEAD CAP SCREW GR-5 B/O 5/16-18 X 3/4 BNH1772 2 143 SINGLE STRAND CONNECTING LINK #40 BNH0066 1
110 HEX KEY 7/32" BNH0575 2 144 SNAP LINK Z/P 8MM X 80MM BNH0065 6
111 HEX KEY ARM 1/8" BNH0767 1 145 SOC SET SCREW 1/4-20 X 1/4 BNH0790 1
112 HEX KEY ARM 3/16" BNH0371 1 146 SOC SET SCREW 3/8-16 X 3/4 BNH0476 5
113 LAT BAR 1 1/4 ALUMINUM BNH1770 1 147 SOCKET HEAD CAP SCREW B/O 1/4-28 X 3/4 BNH2161 4
114 LOW ROW BAR 1 1/4 ALUMINUM BNH1771 1 148 SPACER 0.406 X 0.63 X 1.890 BNH1780 1
115 METAL HINGE BNH0046 2 149 SPLIT COLLAR 1" BNH0755 2
116 NYLON BALL 1 3/4 X 5/16 BNH0022 5 150 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 BNH1131 2
117 NYLON D HANDLE BNH1215 2 151 SPLIT LOCK WASHER B/O 3/8" BNH0658 17
118 NYLON FLAT WASHER 1 X 1 1/4 X 1/16 BNH0393 2 152 SPLIT LOCK WASHER Z/P 1/2" BNH0572 3
119 NYLON INSERT JAM LOCK NUT B/O 1/2-13 BNH0366 3 153 STEEL BUMPER WASHER Z/P 1/2" BNH1800 2
120 NYLON INSERT JAM LOCK NUT B/O 3/8-16 BNH0365 28 154 STRAP BRACKET 20 #SF20 STAINLESS STEEL BNH0562 6
121 NYLON INSERT LOCK NUT B/O 3/8-16 BNH0214 26 155 TUFFSTUFF LOGO ALUMINUM SMALL BNH1323 2
122 NYLON INSERT LOCK NUT B/O 5/16-18 BNH0215 9 156 URETHANE BUMPER 1 3/4 BNH0229 3
123 NYLON STEM BUTTON .720" X .187" BNH0533 2 157 U-STYLE TAPPED HOLE NUT 1/4-20 BNH0708 4
124 PLASTIC END CAP BLACK-BUMPER (1/2 BOLT) BNH1801 2 158 WEIGHT STACK LID BNH1693 1
125 PLASTIC FOOT ROLL HOLDER 1.03 X 2.35 BNH1807 12 159 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/2 BNH0286 1
126 PLASTIC INSERT CAP 1 1/4" RD 11 GA BNH0573 10 160 DECAL-EXERCISE CHART AXT-2.5 BNH2160 1
127 PLASTIC INSERT CAP 2 X 3 _ 11-14 GA BNH0052 1 161 SOC SET SCREW 1/4-20 X 3/8 BNH0772 2
AXT-2.5
Parts List
REV1
31AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 32
DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship. TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s manual.
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufac­turer other than TuffStuff.
Limitations: The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly limited to the repairs or replacements of warranted defective parts.
Procedures: Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in warranty service.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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