Congratulations on your new purchase of the AXT- Cable Motion
Plus Home Gym. We hope you are completely satisfi ed with this
product and wish you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity- 200 lbs. fi xed
2. Total Machine Weight- 550 lbs.
3. Footprint (LWH)- See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Prior to the Assembly of the AXT- Cable Motion Plus Home
Gym
We advise you to consult your local TuffStuff retailer if you should
have a question or problem regarding the proper assembly of this
unit.
Tool Requirements
One 7/8” combination wrench1.
One 3/4” combination wrench2.
One 9/16” combination wrench3.
One 1/2” combination wrench4.
One 7/16” combination wrench5.
One adjustable wrench6.
One ratchet7.
One 3/4” socket8.
One 9/16” socket9.
Rubber Mallet10.
Windex or household glass cleaner11.
Measuring tape12.
Utility knife13.
Hardware Measurement Diagram
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Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this TuffStuff product prior to use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
TuffStuff retailer.
3. Consult with your physician before beginning any exercise
program.
2AXT-2.5 AXT- Cable Motion Plus Home Gym
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or allow the machine to be used until the defective part is repaired
or replaced.
Page 3
Step 1
Step 1 Assembly List
Item #DescriptionQty.
10BASE FRAME1
33REAR UPRIGHT1
37SWIVEL CABLE END1
58BLACK NYLON PULLEY 3/8 X 1 X 3 1/21
59BLACK NYLON PULLEY 3/8 X 1 X 4 1/24
88FLAT WASHER SAE 3/8”15
98HEX HEAD CAP SCREW 3/8-16 X 1 3/43
105HEX HEAD CAP SCREW 3/8-16 X 4 1/21
107HEX HEAD CAP SCREW 3/8-16 X 5 1/42
120NYLON INSERT JAM LOCK NUT 3/8-164
121NYLON INSERT LOCK NUT 3/8-163
159HEX HEAD CAP SCREW 3/8-16 X 5 1/21
159
88
98
37
88
88
59
88
120
88
33
68
107
88
105
59
88
59
120
98
10
88
88
59
120
88
121
88 98
88
88
88
121
121
88
58
3AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 4
Step 2
105
88
57
105
57
88
100
88
57
88
98
88
88
88
120
120
88
120
58
Step 2 Assembly List
Item #DescriptionQty.
11BOTTOM GUIDE ROD RETAINER1
18FRONT UPRIGHT1
46WING ARMS1
57BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/23
58BLACK NYLON PULLEY 3/8 X 1 X 3 1/21
88FLAT WASHER SAE 3/8”18
95HEX HEAD CAP SCREW 3/8-16 X 12
98HEX HEAD CAP SCREW 3/8-16 X 1 3/41
100HEX HEAD CAP SCREW 3/8-16 X 2 1/41
103HEX HEAD CAP SCREW 3/8-16 X 3 1/42
105HEX HEAD CAP SCREW 3/8-16 X 4 1/22
107HEX HEAD CAP SCREW 3/8-16 X 5 1/42
120NYLON INSERT JAM LOCK NUT 3/8-164
121NYLON INSERT LOCK NUT 3/8-164
151SPLIT LOCK WASHER 3/8”2
103
88
88
107
103
18
88
88
88
151
88
95
46
151
95
88
121
88
4AXT-2.5 AXT- Cable Motion Plus Home Gym
121
88
10
11
88
121
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
Page 5
Step 3
103
100
19
88
57
95
151
88
106
88
88
120
120
88
88
88 88
40
120
88
59
88 98
121
85
88
101
88
59
Step 3 Assembly List
Item #DescriptionQty.
19LAT BAR HOLDER1
40TOP FRAME1
50ACCESSORY HOLDER1
57BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/21
59BLACK NYLON PULLEY 3/8 X 1 X 4 1/23
68CUP HOLDER1
85FLAT HEAD SOC SCREW # 12-28 X 3/45
88FLAT WASHER SAE 3/8”17
95HEX HEAD CAP SCREW 3/8-16 X 11
98HEX HEAD CAP SCREW 3/8-16 X 1 3/41
100HEX HEAD CAP SCREW 3/8-16 X 2 1/41
101HEX HEAD CAP SCREW 3/8-16 X 2 3/41
103HEX HEAD CAP SCREW 3/8-16 X 3 1/42
105HEX HEAD CAP SCREW 3/8-16 X 4 1/21
106HEX HEAD CAP SCREW 3/8-16 X 52
120NYLON INSERT JAM LOCK NUT 3/8-163
121NYLON INSERT LOCK NUT 3/8-165
151SPLIT LOCK WASHER 3/8”1
88
121
18
121
105
68
88
85
88
85
121
33
50
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
5AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 6
Step 4
121
Step 4 Assembly List
Item #DescriptionQty.
13CHROME GUIDE ROD 3/4 X 73 5/82
35SELECTOR PIN W/COIL 3/8 X 41
43TOP GUIDE ROD RETAINER1
4710 LB STEEL WEIGHT PLATE 4 9/16 X 9 7/1619
4810 LB TOP PLATE W/ADJ SLTR BAR 19 WTS1
66CHROME WASHER 3/8 X 1 1/22
77DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs)1
88FLAT WASHER SAE 3/8”2
102HEX HEAD CAP SCREW 3/8-16 X 32
106HEX HEAD CAP SCREW 3/8-16 X 51
121NYLON INSERT LOCK NUT 3/8-163
136RUBBER DONUT 3/4 X 2 1/22
106
6AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 7
Step 5
Step 5 Assembly List
Item #DescriptionQty.
28PRESS BAR1
32PRESS BAR PIVOT AXLE 1 X 5 5/81
65BUTTON HEAD SOC SCREW 3/8-16 X 12
66CHROME WASHER 3/8 X 1 1/22
88FLAT WASHER SAE 3/8”2
106HEX HEAD CAP SCREW 3/8-16 X 51
121NYLON INSERT LOCK NUT 3/8-161
131PLASTIC STOPPER1
147SOCKET HEAD CAP SCREW 1/4-28 X 3/44
149SPLIT COLLAR 1”2
151SPLIT LOCK WASHER 3/8”2
106
88
41
42
147
147
65
149
151
149
66
5
28
31
131
32
66
151
65
88
121
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
7AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 8
Step 6
Step 6 Assembly List
Item #DescriptionQty.
4ADJUSTABLE LEG HOLDER1
21LEG EXTENSION ARM1
27PIVOT AXLE 1/2 X 31
38SWIVEL FOOT ROLL HOLDER1
59BLACK NYLON PULLEY 3/8 X 1 X 4 1/21
88FLAT WASHER SAE 3/8”2
91HEX HEAD CAP SCREW 1/2-13 X 3 3/41
98HEX HEAD CAP SCREW 3/8-16 X 1 3/41
108HEX HEAD CAP SCREW 5/16-18 X 3/41
119NYLON INSERT JAM LOCK NUT 1/2-131
120NYLON INSERT JAM LOCK NUT 3/8-161
124PLASTIC END CAP BUMPER (1/2 BOLT)2
153STEEL BUMPER WASHER Z/P 1/2”2
161SOC SET SCREW 1/4-20 X 3/82
58BLACK NYLON PULLEY 3/8 X 1 X 3 1/22
59BLACK NYLON PULLEY 3/8 X 1 X 4 1/24
88FLAT WASHER SAE 3/8”12
98HEX HEAD CAP SCREW 3/8-16 X 1 3/46
120NYLON INSERT JAM LOCK NUT 3/8-166
59
59
98
88
15
88
120
98
58
88
88 14 58
59
88
120
88
88
98
88
15
120
88
120
88
88
98
3
88
59
9AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 10
Step 8a Lat Cable Assembly
A9
A8
20
121
59
A2A7
106
84
A1
A4
A5
84
A6
A3
142
154
Step 8 Assembly List
59BLACK NYLON PULLEY 3/8 X 1 X 4 1/21
79FINISHED HEX NUT 1/2-131
84FLANGED SPACER 0.406 X 0.63 X 1.693 (1.614)2
20LAT CABLE1
Item #DescriptionQty.
10AXT-2.5 AXT- Cable Motion Plus Home Gym
116NYLON BALL 1 3/4 X 5/161
106HEX HEAD CAP SCREW 3/8-16 X 51
121NYLON INSERT LOCK NUT 3/8-161
122NYLON INSERT LOCK NUT 5/16-181
142SHOULDER BOLT 3/8 X 3/41
144SNAP LINK Z/P 8MM X 80MM1
146SOC SET SCREW 3/8-16 X 3/41
150SPLIT HEX TAP BOLT 1/2-13 X 3 1/21
152SPLIT LOCK WASHER Z/P 1/2”1
154STRAP BRACKET 20 #SF201
146
122
116
20
150
79
152
Page 11
Step 8b Lat Cable Assembly
150
79
152
48
35
150
79
152
48
35
A9
A8
59
A7
A2
106
84
A1
A4
84
20
3
121
A6
A3
A5
FIG. A
11AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 12
Step 9a Abdominal Cable Assembly
B3
B4
B2
B6
B1B7
B9
B8
1
B5
Step 9 Assembly List
146
142
154
122
116
1
122
1ABDOMINAL CABLE1
116NYLON BALL 1 3/4 X 5/161
122NYLON INSERT LOCK NUT 5/16-182
142SHOULDER BOLT 3/8 X 3/42
144SNAP LINK Z/P 8MM X 80MM1
146SOC SET SCREW 3/8-16 X 3/41
Item #DescriptionQty.
154STRAP BRACKET 20 #SF201
12AXT-2.5 AXT- Cable Motion Plus Home Gym
142
Page 13
Step 9b Abdominal Cable Assembly
142
1
122
154
15
142
1
122
154
15
B1
B7
B2
B4
B6
B3
15
14
B9
B8
B5
1
15
FIG. B
13AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 14
Step 10a Leg Extension Cable Assembly
C4
C3
37
22
C2
Step 10 Assembly List
146
142
154
C1
122
116
22
150
79
152
79FINISHED HEX NUT 1/2-131
22LEG EXTENSION CABLE1
116NYLON BALL 1 3/4 X 5/161
122NYLON INSERT LOCK NUT 5/16-181
142SHOULDER BOLT 3/8 X 3/41
144SNAP LINK Z/P 8MM X 80MM1
146SOC SET SCREW 3/8-16 X 3/41
150SPLIT HEX TAP BOLT 1/2-13 X 3 1/21
152SPLIT LOCK WASHER Z/P 1/2”1
Item #DescriptionQty.
154STRAP BRACKET 20 #SF201
14AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 15
Step 10b Leg Extension Cable Assembly
37
22
12
79
150
37
22
12
79
150
14
C4
C3
37
22
C2
C1
FIG. C
15AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 16
Step 11a Pec Fly Cable Assembly
117
D7
D4
D1
117
24
D6
142
D2
D5
D3
154
Step 11 Assembly List
24PEC FLY CABLE1
116NYLON BALL 1 3/4 X 5/162
117NYLON D HANDLE2
122NYLON INSERT LOCK NUT 5/16-182
142SHOULDER BOLT 3/8 X 3/42
144SNAP LINK Z/P 8MM X 80MM2
146SOC SET SCREW 3/8-16 X 3/42
Item #DescriptionQty.
16AXT-2.5 AXT- Cable Motion Plus Home Gym
154STRAP BRACKET 20 #SF202
142
146
146
122
116
24
116
122
154
Page 17
Step 11b Pec Fly Cable Assembly
146
24
142
122
154
116
117
146
24
142
122
154
116
117
117
D7
15
D4
D1
117
24
D6
D2
D5
D3
FIG. D
17AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 18
Step 12a Tension Cable Assembly
E2
39
142
E1
154
122
Step 12 Assembly List
88FLAT WASHER SAE 3/8”2
98HEX HEAD CAP SCREW 3/8-16 X 1 3/41
39TENSION CABLE1
120NYLON INSERT JAM LOCK NUT 3/8-161
122NYLON INSERT LOCK NUT 5/16-182
142SHOULDER BOLT 3/8 X 3/42
Item #DescriptionQty.
18AXT-2.5 AXT- Cable Motion Plus Home Gym
154STRAP BRACKET 20 #SF201
39
Page 19
Step 12b Tension Cable Assembly
98
88
39
88 11
120
154
98
88
39
88 11
120
154
142
154
122
39
15
142
154
122
39
15
E1
15
11
3
39
E2
FIG. F
FIG. E
19AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 20
Step 13
Step 13 Assembly List
Item #DescriptionQty.
44WEIGHT SHROUD FRONT1
45WEIGHT SHROUD REAR1
89FLAT WASHER USS 1/4”4
94HEX HEAD CAP SCREW 1/4-20 X 3/44
158WEIGHT STACK LID1
158
94
89
43
89
94
45
94
20AXT-2.5 AXT- Cable Motion Plus Home Gym
44
89
94
89
11
Page 21
Step 14
Step 14 Assembly List
Item #DescriptionQty.
9BACK PAD1
34SEAT PAD1
88FLAT WASHER SAE 3/8”4
96HEX HEAD CAP SCREW 3/8-16 X 1 1/25
115METAL HINGE2
135RUBBER BUMPER W/WASHER 3/8 X 1 1/21
9
34
7
135
2
96
115
96 88
115
88 96
88
88
96
21AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 22
Step 15
65
151
52
16
65
17
145
118
4
2
118
16
52
151
38
65
16
151
52
52
16
52
151
65
151
65
22AXT-2.5 AXT- Cable Motion Plus Home Gym
16
65
151
52
16
Step 15 Assembly List
65BUTTON HEAD SOC CAP SCREW 3/8-16 X 16
52ALUMINUM WASHER .390 ID X 1.500 OD6
16FOAM FOOT ROLL 1 X 4 X 7 W/VINYL6
17FOAM ROLL TUBE 1 X 25 1/21
Item #DescriptionQty.
118NYLON FLAT WASHER 1 X 1 1/4 X 1/162
145SOC SET SCREW 1/4-20 X 1/41
151SPLIT LOCK WASHER 3/8”6
Page 23
Step 16 Adjustable Press Bar Cable Assembly
31
5
28
Insert 1. Cable (#5) into the slot of the
Press Bar (#28) and run it down the tube.
31
28
5
143
122
88
143
29
Assemble 1. Cable (#5) to Handle (#29).
Assemble 2. Handle (#29) to Press Bar (#28).
64
29
64
88142
Adjusting Nut
Adjusting Nut
Affi x 1. Cable (#5) to Press Bar (#28)
using the Adjusting Nuts.
Attach the 2. Cable (#5) to Press Bar Housing (#31).
Refer to FIG. 1 & FIG. 2 on page 24.
5
5
28
Cable (#5)1. fi ne-tune Adjustment.
Refer to pages 24 & 25.
23AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 24
Step 17a Spring Loaded Pin Adjustment
IMPORTANT
CABLE ADJUSTMENT REQUIRED
To insure proper operation of the Adjustable Press Bar, the spring loaded pin cable must be adjusted.
Use the guidelines below to make this adjustment.
DO NOT USE THIS GYM UNTIL THE CABLE HAS BEEN ADJUSTED.
Split Washer
Jam Nut
Hex T ap Bolt
Spring
Retaining Nut
Plunger
Barrel HousingAdjustment Plate
Plunger
FIG. 1 Before inserting the Cable Assembly into
the Barrel Housing make sure the Jam Nut and the
Retaining Nut are not touching.
Hex T ap Bolt
Adjustment Plate
FIG. 2 Insert the Plunger into the Barrel housing
making sure that the end of the Plunger is seated in
one of the holes in the Adjustment Plate. Now tighten
the Retaining Nut with an adjustable wrench. (Do not
allow the Cable Assembly to turn or become jammed
while tightening the Retaining Nut).
Retaining Nut
Jam Nut
Plunger
FIG. 3 Adjust the Hex Tap Bolt so that the Plunger
is fl ush with the outside surface of the Adjustment
Plate.
24AXT-2.5 AXT- Cable Motion Plus Home Gym
FIG. 4 Now tighten the Jam Nut against the Retaining Nut using an adjustable wrench. (Do not allow
the Cable Assembly to turn or become jammed while
tightening the Jam Nut).
Page 25
Step 17b Spring Loaded Pin Adjustment
Cable Assembly
Adjusting Nut
Adjusting Nut
FIG. 5 To increase or decrease the tension and play of the
Adjusting Handle, perform the following steps:
Loosen the a. Adjusting Nuts with two 3/4 wrenches.
Tighten the top b. Adjusting Nut until the Handle completely
disengages the Plunger from the Selector Plate.
Disengaged Plunger
Handle Engages and
Disengages Plunger
FIG. 6Once you have the handle working properly, tighten
the bottom Adjusting Nut.
FIG. 7Before using the machine, be sure that the Plungerfi ts easily into all seven (7) of the Adjustment Plate Holes
and that the end of the Plunger does not make contact with
the Adjustment Plate while changing from one position to
the other.
If handle is loose or needs adjusting, please refer to
FIG.5 & FIG. 6.
25AXT-2.5 AXT- Cable Motion Plus Home Gym
FIG. 8 This illustration depicts the ideal setting for the
plunger, as shown fl ushed with the outside surface of the
Adjustment Plate.
Page 26
Step 18
A. Please ensure all bolts are in place securely fastened.
B. Ensure all cables are properly routed and in good condition.
C. To test that cables are running smoothly through pulleys, select a light weight, and test each station.
WEIGHT PERCENTAGE
Lat Station
100 %
Abdominal Station
50 %
Chest Press Station
100 %
Leg Ext. Station
75 %
Low Row Station
50 %
Outrigger Station
25 %
26AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 27
AXT-2.5 Pre-Assembled Components
100
80
7
80
99
88
6
60
120
97
88
99
82
137
130
133
130
51
88
120
90
82
120
108
63
8
88
120
63
37
133
10
93
87
87
2
119
18
62
46
132
62
68
26
88
98
33
137
59
137
134
58
98
54
88
120
88
54
98 88
46
CABLE FISHING STRINGS TO
FACILITATE ROUTING THE CABLE.
127 PLASTIC INSERT CAP 2 X 3 _ 11-14 GABNH00521161 SOC SET SCREW 1/4-20 X 3/8BNH07722
AXT-2.5
Parts List
REV1
31AXT-2.5 AXT- Cable Motion Plus Home Gym
Page 32
DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufacturer other than TuffStuff.
Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.
Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.