TuffStuff AXT-2.5 Assembly Instructions Manual
ASSEMBLY INSTRUCTIONS
83 1/2"
56"
AXT-2.5
AXT- Cable Motion Plus Home Gym
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
AMERICA’S PREMIER EXERCISE EQUIPMENT
63"
AXT-2.5 Rev1
Revision Date 10-5-09
Introduction
About the AXT-2.5 AXT- Cable Motion Plus Home Gym
Congratulations on your new purchase of the AXT- Cable Motion
Plus Home Gym. We hope you are completely satisfi ed with this
product and wish you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity - 200 lbs. fi xed
2. Total Machine Weight - 550 lbs.
3. Footprint (LWH) - See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Prior to the Assembly of the AXT- Cable Motion Plus Home
Gym
We advise you to consult your local TuffStuff retailer if you should
have a question or problem regarding the proper assembly of this
unit.
Tool Requirements
One 7/8” combination wrench1.
One 3/4” combination wrench2.
One 9/16” combination wrench3.
One 1/2” combination wrench4.
One 7/16” combination wrench5.
One adjustable wrench6.
One ratchet7.
One 3/4” socket8.
One 9/16” socket9.
Rubber Mallet10.
Windex or household glass cleaner11.
Measuring tape12.
Utility knife13.
Hardware Measurement Diagram
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Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this TuffStuff product prior to use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
TuffStuff retailer.
3. Consult with your physician before beginning any exercise
program.
2 AXT-2.5 AXT- Cable Motion Plus Home Gym
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
Step 1
Step 1 Assembly List
Item # Description Qty.
10 BASE FRAME 1
33 REAR UPRIGHT 1
37 SWIVEL CABLE END 1
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 4
88 FLAT WASHER SAE 3/8” 15
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 3
105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 1
107 HEX HEAD CAP SCREW 3/8-16 X 5 1/4 2
120 NYLON INSERT JAM LOCK NUT 3/8-16 4
121 NYLON INSERT LOCK NUT 3/8-16 3
159 HEX HEAD CAP SCREW 3/8-16 X 5 1/2 1
159
88
98
37
88
88
59
88
120
88
33
68
107
88
105
59
88
59
120
98
10
88
88
59
120
88
121
88 98
88
88
88
121
121
88
58
3AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 2
105
88
57
105
57
88
100
88
57
88
98
88
88
88
120
120
88
120
58
Step 2 Assembly List
Item # Description Qty.
11 BOTTOM GUIDE ROD RETAINER 1
18 FRONT UPRIGHT 1
46 WING ARMS 1
57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 3
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
88 FLAT WASHER SAE 3/8” 18
95 HEX HEAD CAP SCREW 3/8-16 X 1 2
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
100 HEX HEAD CAP SCREW 3/8-16 X 2 1/4 1
103 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2
105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 2
107 HEX HEAD CAP SCREW 3/8-16 X 5 1/4 2
120 NYLON INSERT JAM LOCK NUT 3/8-16 4
121 NYLON INSERT LOCK NUT 3/8-16 4
151 SPLIT LOCK WASHER 3/8” 2
103
88
88
107
103
18
88
88
88
151
88
95
46
151
95
88
121
88
4 AXT-2.5 AXT- Cable Motion Plus Home Gym
121
88
10
11
88
121
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
Step 3
103
100
19
88
57
95
151
88
106
88
88
120
120
88
88
88 88
40
120
88
59
88 98
121
85
88
101
88
59
Step 3 Assembly List
Item # Description Qty.
19 LAT BAR HOLDER 1
40 TOP FRAME 1
50 ACCESSORY HOLDER 1
57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 3
68 CUP HOLDER 1
85 FLAT HEAD SOC SCREW # 12-28 X 3/4 5
88 FLAT WASHER SAE 3/8” 17
95 HEX HEAD CAP SCREW 3/8-16 X 1 1
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
100 HEX HEAD CAP SCREW 3/8-16 X 2 1/4 1
101 HEX HEAD CAP SCREW 3/8-16 X 2 3/4 1
103 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2
105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 1
106 HEX HEAD CAP SCREW 3/8-16 X 5 2
120 NYLON INSERT JAM LOCK NUT 3/8-16 3
121 NYLON INSERT LOCK NUT 3/8-16 5
151 SPLIT LOCK WASHER 3/8” 1
88
121
18
121
105
68
88
85
88
85
121
33
50
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
5AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 4
121
Step 4 Assembly List
Item # Description Qty.
13 CHROME GUIDE ROD 3/4 X 73 5/8 2
35 SELECTOR PIN W/COIL 3/8 X 4 1
43 TOP GUIDE ROD RETAINER 1
47 10 LB STEEL WEIGHT PLATE 4 9/16 X 9 7/16 19
48 10 LB TOP PLATE W/ADJ SLTR BAR 19 WTS 1
66 CHROME WASHER 3/8 X 1 1/2 2
77 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
88 FLAT WASHER SAE 3/8” 2
102 HEX HEAD CAP SCREW 3/8-16 X 3 2
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
121 NYLON INSERT LOCK NUT 3/8-16 3
136 RUBBER DONUT 3/4 X 2 1/2 2
106
6 AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 5
Step 5 Assembly List
Item # Description Qty.
28 PRESS BAR 1
32 PRESS BAR PIVOT AXLE 1 X 5 5/8 1
65 BUTTON HEAD SOC SCREW 3/8-16 X 1 2
66 CHROME WASHER 3/8 X 1 1/2 2
88 FLAT WASHER SAE 3/8” 2
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
121 NYLON INSERT LOCK NUT 3/8-16 1
131 PLASTIC STOPPER 1
147 SOCKET HEAD CAP SCREW 1/4-28 X 3/4 4
149 SPLIT COLLAR 1” 2
151 SPLIT LOCK WASHER 3/8” 2
106
88
41
42
147
147
65
149
151
149
66
5
28
31
131
32
66
151
65
88
121
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
7AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 6
Step 6 Assembly List
Item # Description Qty.
4 ADJUSTABLE LEG HOLDER 1
21 LEG EXTENSION ARM 1
27 PIVOT AXLE 1/2 X 3 1
38 SWIVEL FOOT ROLL HOLDER 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
88 FLAT WASHER SAE 3/8” 2
91 HEX HEAD CAP SCREW 1/2-13 X 3 3/4 1
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
108 HEX HEAD CAP SCREW 5/16-18 X 3/4 1
119 NYLON INSERT JAM LOCK NUT 1/2-13 1
120 NYLON INSERT JAM LOCK NUT 3/8-16 1
124 PLASTIC END CAP BUMPER (1/2 BOLT) 2
153 STEEL BUMPER WASHER Z/P 1/2” 2
161 SOC SET SCREW 1/4-20 X 3/8 2
124
91
153
4
27
161
21
98 88
108
10
38
8 AXT-2.5 AXT- Cable Motion Plus Home Gym
153 119 124
88
59
120
Step 7
Step 7 Assembly List
Item # Description Qty.
3 ADJUSTABLE DOUBLE PULLEY BRACKET 1
14 DOUBLE PULLEY BRACKET 3 1/2 PULLEY 1
15 FLOATING PULLEY BRACKET 2
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 4
88 FLAT WASHER SAE 3/8” 12
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 6
120 NYLON INSERT JAM LOCK NUT 3/8-16 6
59
59
98
88
15
88
120
98
58
88
88 14 58
59
88
120
88
88
98
88
15
120
88
120
88
88
98
3
88
59
9AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 8a Lat Cable Assembly
A9
A8
20
121
59
A2 A7
106
84
A1
A4
A5
84
A6
A3
142
154
Step 8 Assembly List
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
79 FINISHED HEX NUT 1/2-13 1
84 FLANGED SPACER 0.406 X 0.63 X 1.693 (1.614) 2
20 LAT CABLE 1
Item # Description Qty.
10 AXT-2.5 AXT- Cable Motion Plus Home Gym
116 NYLON BALL 1 3/4 X 5/16 1
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
121 NYLON INSERT LOCK NUT 3/8-16 1
122 NYLON INSERT LOCK NUT 5/16-18 1
142 SHOULDER BOLT 3/8 X 3/4 1
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
150 SPLIT HEX TAP BOLT 1/2-13 X 3 1/2 1
152 SPLIT LOCK WASHER Z/P 1/2” 1
154 STRAP BRACKET 20 #SF20 1
146
122
116
20
150
79
152
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