TuffStuff apollo standard, apollo deluxe Assembly Instructions Manual
ASSEMBLY INSTRUCTIONS
Apollo Modular Gym System
Leg Press Station
Standard
Deluxe
America’s Premier Exercise Equipment
Revision Date 08-23-05
Leg Press Station Rev0
Introduction
A
bout the Leg Press Station
Congratulations on your new purchase of the Leg Press Station.
We hope you are completely satisfied with this product and wish
you many years of enjoyment.
T
uff Stuff Equipment
Every Tuffstuff product has been built to precise quality
standards and has been carefully packaged to ensure that damage
will not occur during shipment. The TuffStuff Warranty and signature
indicating final inspection has been conducted by our line foreman,
is an expression of our confidence in the completeness, the
materials, and workmanship of this product.
W
arranty
SEE A COPY OF WARRANTY ON BACK PAGE
R
egistration Card
To avoid unnecessary delays in warranty service and to insure
that a permanent record of your purchase is on file with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Prior to the Assembly of the Leg Press Station
1. We advise you to consult your local Tuff Stuff retailer if you
should have a question or problem regarding the proper
assembly of this unit.
2. Neatly organize and identify all parts according to the Exploded
View Diagram on Fold-out Pg. 7 and the Parts List on Pg. 8.
Tool Requirements
1. One 9/16” combination wrench
2. One ratchet
3. One 9/16” socket
4. One rubber mallet
5. Multi-purpose grease
6. Measuring tape
7. Utility knife
Hardware Measurement Diagram
Specifications
1. Maximum Wt. Capacity - 200 Lbs.
2. Total Machine Weight - 150 Lbs.
Note: Due to continuing product improvements, specifications and designs are subject to change
withou t notice.
46
D5
132
153
132
46
47
FIG. 1 Attach a Pulley 4 1/2” Rd. (#78-Labeled D5) to the Leg
Press Bottom Connector (#46) pulley bracket using one Hex Head
Cap Screw 3/8-16 X 1 3/4 (#101), two Flat Washers SAE 3/8” (#94),
and one Nylon Insert Jam Lock Nut 3/8-16 (#123).
1
FIG. 2 Using a rubber mallet, insert two Plastic End Caps 2 X 3
(#132) onto the tube-ends of the Leg Press Main Frame (#47). Next,
attach the Rubber Bumper 3/8 X 2 1/2 (#153) to the tube-end of the
Leg Press Main Frame (#47) using one Hex Head Cap Screw 3/8-16
X 1 1/2 (#100), and the Steel Bumper Washer 3/8” (#177).
Next, affix the Leg Press Main Frame (#47) to the Leg Press Bottom
Connector (#46) using two Hex Head Cap Screws 1/2-13 X 4 3/4
(#112), four Flat Washers SAE 1/2” (#93), and two Nylon Insert Lock
Nuts 1/2-13 (#124).
Leg Press Station
Assembly Instructions
52
51
47
FIG. 3 Attach the Fulcrum with Brackets (#52) and the Fulcrum
(#51) to the Leg Press Main Frame (#47) using two Hex Head Cap
Screws 1/2-13 X 5 1/2 (#111), four Flat Washers SAE 1/2” (#93), and
two Nylon Insert Jam Lock Nuts 1/2-13 (#127).
50
52
51
FIG. 4 Next, attach the Foot Plate Bracket (#50) to the Fulcrum
with Brackets (#52) and the Fulcrum (#51) using two Hex Head Cap
Screws 1/2-13 X 5 1/2 (#111), four Flat Washers SAE 1/2” (#93), and
two Nylon Insert Jam Lock Nuts 1/2-13 (#127).
52
47
D1
D3
D2
D4
FIG. 5 Attach two Pulleys 4 1/2 Rd. (#78-Labeled D1, D3) to the
Leg Press Main Frame (#47) using one Hex Head Cap Screw 3/8-16
X 2 3/4 (#104), two Flat Washers SAE 3/8” (#94), and one Nylon Insert
Jam Lock Nut 3/8-16 (#123).
Next, attach two Pulleys 4 1/2 Rd. (#78-Labeled D2, D4) to the Ful-
crum with Brackets (#52) using two Hex Head Cap Screws 3/8-16 X 1
3/4 (#101), four Flat Washers SAE 3/8” (#94), and two Nylon Insert Jam
Lock Nuts 3/8-16 (#123).
176
89
45
D7
FIG. 6 Locate one of the Adjustable Pulley Brackets (#45) and attach one Pulley 4 1/2 Rd. (#78-Labeled D7) using one Hex Head Cap
Screw 3/8-16 X 1 3/4 (#101), two Flat Washers SAE 3/8” (#94), and
one Nylon Insert Jam Lock Nut 3/8-16 (#123). Next, thread one Finished Hex Nut 1/2-13 (#89) and insert one Split Lock Washer
1/2” (#176) onto the Screw of the Adjustable Pulley Bracket (#45).
Leg Press Station
2
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