AMERICA’S PREMIER EXERCISE EQUIPMENT
OWNER’S MANUAL
LEG EXT/CURL STATION
AP-71LE Rev1
Revision Date 10-20-09
Introduction
About the LEG EXT/CURL STATION. Congratulations on your
new purchase of the LEG EXT/CURL STATION. We hope you are
completely satisfi ed with this product and wish you many years of
enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 434 lbs.
3. Footprint (LWH) - Height is 77”. For footprints refer to
the Center Post/Rear Post Assembly
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Manuals.
Prior to the Assembly of the LEG EXT/CURL STATION
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrench
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One 7/16” combination wrench
6. One adjustable wrench
7. One ratchet
8. One 3/4” socket
9. One 9/16” socket
10. One rubber mallet
11. Windex or household glass cleaner
12. Measuring tape
13. Utility knife
14. The hex key alloy set included in the Center Post/Rear Post
box.
Hardware Measurement Diagram
Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
2 AP-7000 SERIES LEG EXT/CURL STATION
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
INDEX
IMPORTANT ASSEMBLY INSTRUCTION NOTE..................4
FIRST STEPS FOR A SINGLE STATION...................................5
MULTIPLE STATION ASSEMBLY STEPS.................................7
LEG EXT/CURL CABLE CABLE...............................................11
EXPLODED VIEW.......................................................................15
PARTS LIST...................................................................................16
MAINTENANCE.........................................................................17
AP-7000 SERIES LEG EXT/CURL STATION 3
IMPORTANT ASSEMBLY INSTRUCTION NOTE
INSTRUCTIONS FOR A SINGLE STATION ASSEMBLY ONLY:
FOR STEPS 1 AND 2 YOU WILL NEED SOME HARDWARE THAT IS
PROVIDED IN THE AP-70RP BOX. ONCE YOU COMPLETE STEPS
1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION.
INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY:
BEGIN ASSEMBLY IN STEP 3. FOR STEPS 3 AND 4 YOU WILL
NEED SOME HARWARE THAT IS PROVIDED IN THE AP-70CP
BOX.
AP-7000 SERIES LEG PRESS STATION4
STEP 1
B1
B1
Assembly List
Item # Description Qty.
B1 REAR POST 1
B7 FLAT WASHER SAE N/P 3/8” 4
B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4
B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
6 BASE FRAME 1
17 SEAT FRAME 1
44 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2
53 FLAT WASHER SAE N/P 3/8” 2
60 NYLON INSERT LOCK NUT N/P 3/8-16 2
83 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
B8
B8
B9
B9
B8
B8
B9
B9
B7
B7
B11
B11
B7
B7
B11
B11
17
17
60
60
6
6
53
53
44
44
83
83
5AP-7000 SERIES LEG PRESS STATION
60
27
44
25
88
11
11
88
68
21
55
55
B11
B7
B7
B11
23
B9
B8
50
88
60
27
44
25
88
11
11
88
68
21
55
55
B11
B7
B7
B11
23
B9
B8
50
88
Assembly List
B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4
B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B7 FLAT WASHER SAE N/P 3/8” 4
Item # Description Qty.
11 GUIDE RODS 3/4 RD X 71 3/4 2
21 SPACER 1 ID X 1 1/4 OD X 2 2
23 TOP GUIDE ROD HOUSING 1
25 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
27 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1
44 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 1
50 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
55 FLAT WASHER N/P 3/4 X 2 4
60 NYLON INSERT LOCK NUT N/P 3/8-16 1
68 RUBBER DONUT 3/4 X 2 1/2 2
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
88 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19
STEP 2
6 AP-7000 SERIES LEG PRESS STATION
STEP 3
Assembly List
Item # Description Qty.
A1 CENTER POST 1
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
6 BASE FRAME 1
17 SEAT FRAME 1
44 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2
53 FLAT WASHER SAE N/P 3/8” 2
60 NYLON INSERT LOCK NUT N/P 3/8-16 2
83 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
A10
A10
A8
A8
A7
A7
A1
A1
6
6
A8
A8
A10
A10
53
53
A7
A7
60
60
17
17
44
44
AP-7000 SERIES LEG PRESS STATION
83
83
7
A8
A10
A7
A10
A8
60
27
44
25
88
11
11
88
68
21
55
55
23
50
A7
88
A8
A10
A7
A10
A8
60
27
44
25
88
11
11
88
68
21
55
55
23
50
A7
88
Assembly List
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
Item # Description Qty.
11 GUIDE RODS 3/4 RD X 71 3/4 2
21 SPACER 1 ID X 1 1/4 OD X 2 2
23 TOP GUIDE ROD HOUSING 1
25 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
27 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1
44 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 1
50 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
55 FLAT WASHER N/P 3/4 X 2 4
60 NYLON INSERT LOCK NUT N/P 3/8-16 1
68 RUBBER DONUT 3/4 X 2 1/2 2
88 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19
STEP 4
8 AP-7000 SERIES LEG PRESS STATION
Assembly List
8 CROSS BRACE 1
9 DOUBLE PULLEY BRACKET (4 1/2 PULLEYS) 2
12 HANDLES 1
20 SIDE FRAME 1
26 REINFORCEMENT PLATE 1/4 X 2 X 5 (3/8-16 TPI HLS) 1
Item # Description Qty.
60
60
38
38
53
53
79
79
12
12
53
38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 2
41 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 2
43 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 2
53 FLAT WASHER SAE N/P 3/8” 10
57 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 3/4 2
56 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
60 NYLON INSERT LOCK NUT N/P 3/8-16 4
61 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 2
74 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 2
79 SPLIT LOCK WASHER N/P 3/8” 6
83 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
53
56
56
60
60
STEP 5
53
53
79
79
57
57
8
8
53
53
53
53
61
61
9
9
74
74
9
9
9AP-7000 SERIES LEG PRESS STATION
43
43
26
26
41
41
20
20
83
83
79
79
STEP 6
Assembly List
Item # Description Qty.
13 LEG HOLDOWN 1
22 SWIVEL FOOT ROLL TUBE 1
38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 2
56 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
79 SPLIT LOCK WASHER N/P 3/8” 2
56
56
79
79
38
38
56
56
22
22
79
79
38
38
13
13
10 AP-7000 SERIES LEG PRESS STATION
Assembly List
7 CABLE 1
33 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 1
36 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 1/4 1
40 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 2
51 FINISHED HEX NUT N/P 1/2-13 1
Item # Description Qty.
40
40
53
53
86
86
59
59
53 FLAT WASHER SAE N/P 3/8” 4
59 SHOULDER BOLT N/P 3/8 X 1 1/8 1
60 NYLON INSERT LOCK NUT N/P 3/8-16 2
61 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 1
66 ROD END 1/2-13 (3/8 HOLE) 1
76 SPLIT BOLT GR-8 N/P 1/2-13 X 1 1
77 SPLIT HEX TAP BOLT GR-8 N/P 1/2-13 X 3 1/2 1
78 SPLIT LOCK WASHER N/P 1/2” 2
86 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
89 NYLON INSERT LOCK NUT N/P 5/16-18 1
66
66
60
60
78
78
76
76
B
B
7
7
53
53
77
77
40
40
51
51
78
78
61
61
A
A
89
89
36
36
E
E
7
7
NOTES:
1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
33
33
60
60
53
53
D
D
STEP 7 LEG EXT/CURL CABLE ASSEMBLY
61
61
C
C
7
7
11AP-7000 SERIES LEG PRESS STATION
STEP 8
Assembly List
Item # Description Qty.
24 WEIGHT SHIELD 2
37 BUTTON HEAD SCREW GR-8 N/P 1/4-20 X 3/4 4
54 FLAT WASHER USS N/P 1/4” 4
85 WEIGHT STACK LID 1
85
85
54
54
37
37
24
24
24
24
37
37
54
54
12 AP-7000 SERIES LEG PRESS STATION
STEP 9
Assembly List
Item # Description Qty.
10 FOAM ROLL 2 X 5 1/2 X 19 3/4 2
39 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 2
58 ALUMINUM WASHER 3/8 X 2.584 OD X .15 THK. 1
72 RUBBER HANDLE 1
79 SPLIT LOCK WASHER N/P 3/8” 2
10
10
72
72
10
10
79
79
58
58
39
39
79
79
39
39
13AP-7000 SERIES LEG EXT/CURL STATION
STEP 10
Assembly List
Item # Description Qty.
4 BACK PAD 1
8 SEAT PAD 1
39 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 4
53 FLAT WASHER SAE N/P 3/8” 4
4
4
8
8
53
53
39
39
14
39
39
53
53
AP-7000 SERIES LEG EXT/CURL STATION
85
23
53
60
61
60
37
88
11
88
24
68
54
21
71
27
25
50
84 40
88
44
55
55
54
60 53
37
69
1
41
24
86
60
81
6
32
79
53
9
40
84
53
56
31
60
53
20
61
9
82
74
36
33
53
75
60
60
2
32
35
67
53
79
28
75
53
57
43
83
70
202620
26
82
30
19
75
64
52
35
35
35
30
75
35
56
79
38
14
30
30
8
12
60
39
49
53
56
79
38
13
35
56
79
38
22
4
5
38
53
79
53
3818
57
73
29
39
60
53
17
69
65
34
16
15
75
10
29
72
75
10
58
62
3
63
42
39
79
39
31
79
44
83
15
AP-7000 SERIES LEG EXT/CURL STATION
AP-71LE REV0
E
7
8
2
Y
A
P
Y
L
A
0
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
P-71LE
P-71LE REV
arts List
Item No. Description Rev. Part No. Qty. Item No. Description Part No. Qty.
1 ACTUATORȱARMȱ 0
2 ADJUSTABLEȱCAM 1
3 ADJUSTABLEȱRELEASEȱHANDLE 0
4 BACKȱPAD 0
5 BACKȱPADȱSELECTORȱTUBE 0
6 BASE
7 LEGȱEXT/CURLȱCABLE 0
8 CROSSȱBRACE 0
9 DOUBLEȱPULLEYȱBRACKETȱ(4ȱ1/2ȱPULLEYS) 0
10 FOAMȱROLLȱ2ȱXȱ5ȱ1/2ȱX
11 GUIDEȱRODSȱ3/4ȱRDȱXȱ71ȱ3/4 0
12 HANDLES 0
13 LEGȱHOLDOWN 0
14 PIVOTȱARM 0
15 RELEASEȱHANDLE 0
16 RELEASEȱHANDLEȱHOUSING 0
17 SEATȱFRAME 0
18 SEATȱPAD 0
19 SELECTORȱPLATE 0
20 SIDEȱFRAME 0
21
22 SWIVELȱFOOTȱROLLȱTUBE 0
23 TOPȱGUIDEȱRODȱHOUSING 0
24 WEIGHTȱSHIELD 0
25 SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOB 0
26 REINFORCEMENTȱPLATEȱ1/4ȱXȱ2ȱXȱ5ȱ(3/8Ȭ16ȱTPIȱHLS)ȱ 0 UP7085
27
28
29
30
31 BNH2398 2 77 SPLITȱHEXȱTAPȱBOLTȱGRȬ8ȱN/Pȱ1/2Ȭ13ȱXȱ3ȱ1/
32
33
34
35
36 BNH2429 1 82 URETHANEȱBUMPERȱ962
37
38
39
40
41
42
43
44 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ5ȱȱȱȱȱȱȱȱ
45 BNH0142 2 91 DECALȬȱSERIALȱNO.ȱ(APȬ71LE) BNH2538 1
46 BNH2465 1
ȱFRAME 0
ȱ19ȱ3/4 0 UP7084
SPACERȱ1ȱIDȱXȱ1ȱ1/4ȱODȱXȱ2
10ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19ȱBLKȱWTSȱASS
ALUMINUMȱCAPȱ1.020ȈȱRDȱ(CAPȬ100)
ALUMINUMȱFOOTȱROLLȱCAPȱ2ȱ3/8ȱIDȱXȱ4ȱ1/2ȱODȱXȱ3/4ȱ
ALUMINUMȱINSERTȱCAPȱ2ȈȱRD
ALUMINUMȱINSERTȱELLIPTICALȱCAPȱ2ȱXȱ4
BALLȱBEARINGȱ#Wȱ516
BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱ1/2ȱXȱ4ȱ1/2ȱ(V3700)
BLACK
ȱRUBBERȱGRIPȱ1/2ȱXȱ4ȱ1/2ȱ
BRONZEȱBUSHINGȱ1ȱXȱ1ȱ1/4ȱXȱ3/4ȱXȱ1ȱ1/2ȱXȱ1/8
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ2ȱ1/4
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ1/4Ȭ20ȱXȱ3/4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16X1
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱX
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ2
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ2ȱ1/2ȱȱ
BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ3ȱȱȱȱȱȱȱȱ
DECALȬDANGERȱTIGHTENȱTHISȱRETAINING...ȱ(REVȱ2)
DECALȬEXERCISEȱLEGȱEXTENSION/CUR
0
ȱ1ȱ3/4ȱȱ
UP6213 1
UP6214 1
UP7086 1
UP6147 1
UP6137 1
UP6215 1
UP6216 1
UP6217 1
UP6225 2
UP6201 2
UP6252 1
UP6218 1
UP6219 1
UP6220 1
UP6221 1
UP6222 1
UP6253 1
UP6226 1
UP6224 1
UP6267 2
UP6250 1
UP6248 1
UP6205 2
UP3035 1
BNH1982 1
BNH0537 2
BNH1510 4
BNH2470 4
BNH0628 2
BNH1694 1
BNH2015 1
BNH0527 6
BNH2447 4
BNH2528 6
BNH2521 6
BNH2426 2
BNH2427 2
BNH2428 1
BNH2432 2
BNH2440 3
47 DECALȬIMPORTANTȱADJUSTȱCABLEȱHEREȱ(REVȱ0) BNH1893 1
48 DECALȬIMPORTANTȱFORȱBESTȱPERFORMANCE...ȱ(REVȱ0)ȱȱȱȱȱȱ BNH1894 2
49 TUFFSTUFFȱLOGOȱALUMINUMȱSMALLȱ(ADHESIVE) BNH2463 1
50 DECALȬWEIGHTȱNUMBERSȱREFȱTPȬ10ȱ(200ȱlbs)ȱ BNH1542 1
51 FINISHEDȱHEXȱNUTȱN/Pȱ1/2Ȭ13 BNH2516 1
52 FLATȱHEADȱSOCKETȱCAPȱSCREWȱN/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4
53 FLATȱWASHERȱSAEȱN/Pȱ3/8Ȉ BNH2524
54 FLATȱWASHERȱUSSȱN/Pȱ1/4Ȉȱ BNH2525
55 FLATȱWASHERȱN/Pȱ3/4ȱXȱ2ȱ BNH2526 4
56 FLATȱWASHERȱN/Pȱ3/8ȱIDȱXȱ1ȱ1/2ȱODȱXȱ3/16ȱTHICK
2
57 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ2ȱ3/4ȱ
58 ALUMINUMȱWASHERȱ3/8ȱXȱ2.584ȱODȱXȱ.15ȱTHK.
59 SHOULDERȱBOLTȱ
60 NYLONȱINSERTȱLOCKȱNUTȱN/Pȱ3/8Ȭ16
61 NYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2ȱBLACK
62 PLASTICȱINSERTȱELLIPTICALȱGUIDEȱ(2X4)ȱȱȱ
63 PULLȱPINȱSTIFFȱSPRINGȱ17/32ȱXȱ1ȱ1/2ȱKȬ105SS BNH0519 1
64
PUSHȱPULLȱPINȱ1/2ȱXȱ
65 PUSHȱPULLȱPINȱASSYȱ3/8ȱXȱ2ȱ1/2ȱDRILLED
66 RODȱENDȱ1/2Ȭ13ȱ(3/8ȱHOLE)ȱ BNH2488
67 ROLLȱPINȱN/Pȱ3/8ȱXȱ1ȱ1/2
68 RUBBERȱDONUTȱ3/4ȱX
69 RUBBERȱFOOTȱFORȱ6ȱXȱ4ȱ1/4ȱPLAT
70 RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ
71 RUBBERȱGROMMETȱ3/4ȈȱID
72 RUBBERȱHANDLE
1
73 SHOULDERȱBOLTȱN/Pȱ3/8ȱXȱ3/4 BNH2392 1
74 SOCKETȱCAPȱSCREWȱGRȬ8ȱN/Pȱ3/8Ȭ16ȱXȱ3
75 SOCKETȱSETȱSCREWȱN/Pȱ10
76 SPLITȱBOLTȱGRȬ8ȱN/Pȱ1/2Ȭ13ȱXȱ1ȱ(RNDȱCUT) BNH2478 1
78 SPLITȱLOCKȱWASHERȱN/Pȱ1/2Ȉ BNH2519 2
79 SPLITȱLOCKȱWASHERȱN/Pȱ3/8Ȉ BNH2520
80 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340 BNH0704 1
81 RUBBERȱBUMPERȱ2Ȉȱȱ
83 UȬSHAPEȱWASHERȱȱN/Pȱ3/8ȱIDȱXȱ1ȱ1/2ȱODȱXȱ3/16ȱTHICK
84 UȬSTYLEȱTAPPEDȱHOLEȱNUTȱ1/4Ȭ20
85 WEIGHT
86 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2ȱ(PȬ35375ȬH)ȱȱȱȱȱȱȱȱ BNH0553 1
87 DECALȬWARNINGȱATTENTIONȱUSERS!ȱMAKE...ȱ(REVȱ0)ȱ BNH2152 1
88 10ȱLBȱSTEELȱWEIGHTȱPLATEȱBLACKȱ4ȱ9/16ȱXȱ9ȱ7/16ȱASS
89 NYLONȱINSERTȱLOCKȱNUTȱN/Pȱ5/16Ȭ18ȱ BNH2529 1
90 DECALȱWARNINGȱPINCHȱPOINTSȱ2ȱXȱ1.5 BNH2497 1
ȱSTACKȱLID
N/P 3/8 X 1 1/8 BNH2498 1
5ȱ5/8ȱASSYȱW/BALLȱKNOB BNH2471 1
ȱ2ȱ1/2
Ȭ32ȱXȱ1/
BNH2459 2
BNH2396 5
BNH2436 2
BNH1521 1
BNH2450 13
BNH0506 3
BNH1760 1
BNH1429 1
BNH2531 1
BNH0068 2
BNH1647 3
BNH0962 2
BNH0401 2
BNH2122 1
BNH2369 2
BNH2518
BNH2527 1
BNH2486 2
BNH0244 2
BNH2393 4
BNH0708 4
BNH1693 1
BNH1650 19
26
4
1
14
11
AP-7000 SERIES LEG PRESS STATION
16
Maintenance
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat fi nish
should be polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lanolin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural fl exibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fi ttings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin functions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-service immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is important to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, meaning cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fi tting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fi tting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley. This is and early
warning sign to replace the cable.
17
AP-7000 SERIES LEG PRESS STATION
Maintenance
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regular basis if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of tefl on grease. We recommend a tefl onbase (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in corrosion of the linear shaft causing the bearings to clogged and jammed
If you religiously perform the maintenance procedures, you will increase the life of the machine and ultimately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
.
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: service@tuffstuff.net
AP-7000 SERIES LEG PRESS STATION
18
DO NOT DISCARD THIS MANUAL
T U F F S T U F F L I M I T E D W A R R A N T Y
TuffStuff Fitness Equipment, Inc.
TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and
workmanship. All warranty periods begin to run from the date of delivery to the original purchaser. The warranty
and remedies set forth herein are conditioned upon proper storage, installation, use and maintenance and conformance with any recommendations of TuffStuff. This warranty does not cover products not manufactured by
TuffStuff or products which are altered without the express written consent of TuffStuff. This warranty as specified:
WARRANTY: a) Frames, welds, cams and weight plates -- Lifetime, b) Pivot bearings, pulleys, bushings, gas
shocks and guide rods -- Five (5) years, c) Belts, linear bearings and pull-pin components -- One (1) year, and
d) Upholstery, cables, finish and rubber grips -- Six (6) months, and all other parts not mentioned elsewhere in
this warranty will expire one (1) year from the date of delivery to the original purchaser. The obligation of
TuffStuff under this warranty is limited to repairing or replacing warranted defective parts, as TuffStuff may
elect, at TuffStuff’s facility in Pomona, California, without charge to purchaser for either parts or labor. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and insurance costs on
returned or replaced equipment to and from TuffStuff’s facility in Pomona.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE
LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS
OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or
performance of the equipment and no action for breach of this written warranty or any implied warranty shall be
commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or
waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of
the party. Contact TuffStuff Fitness Equipment, Inc. at 1325 E. Franklin Avenue, Pomona, California 91766,
before returning any defective equipment.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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