AMERICA’S PREMIER EXERCISE EQUIPMENT
OWNER’S MANUAL
HIGH LOW STATION
AP-71HL Rev0
Revision Date 8-14-09
Introduction
About the HIGH LOW STATION. Congratulations on your new
purchase of the HIGH LOW STATION. We hope you are completely
satisfi ed with this product and wish you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Specifi cations
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 413 lbs.
3. Footprint (LWH) - Height is 84”. For footprints refer to
the Center Post/Rear Post Assembly
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Manuals.
Prior to the Assembly of the HIGH LOW STATION
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrench
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One 7/16” combination wrench
6. One adjustable wrench
7. One ratchet
8. One 3/4” socket
9. One 9/16” socket
10. One rubber mallet
11. Windex or household glass cleaner
12. Measuring tape
13. Utility knife
14. The hex key alloy set included in the Center Post/Rear Post
box.
Hardware Measurement Diagram
Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
2 AP-7000 SERIES HIGH LOW STATION
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
IMPORTANT ASSEMBLY INSTRUCTION NOTE
INSTRUCTIONS FOR A SINGLE STATION ASSEMBLY ONLY:
FOR STEPS 1 AND 2 YOU WILL NEED SOME HARDWARE THAT IS
PROVIDED IN THE AP-70RP BOX. ONCE YOU COMPLETE STEPS
1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION.
INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY:
BEGIN ASSEMBLY IN STEP 3. FOR STEPS 3 AND 4 YOU WILL
NEED SOME HARWARE THAT IS PROVIDED IN THE AP-70CP
BOX.
3AP-7000 SERIES HIGH LOW STATION
Introduction
STEP 1
Assembly List
Item # Description Qty.
B1 REAR POST 1
B7 FLAT WASHER SAE N/P 3/8” 4
B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4
B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
2 BASE FRAME 1
9 FOOT SUPPORT TUBE 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2
48 FLAT WASHER SAE N/P 3/8” 4
56 NYLON INSERT LOCK NUT N/P 3/8-16 3
79 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
B1
B1
38
38
B9
B9
B8
B7
B7
56
56
48
48
27
27
B11
B11
56
9
9
56
48
48
32
2
2
32
B7
B7
B8
B9
B9
B8
B8
79
79
2 AP-7000 SERIES HIGH LOW STATION
4 AP-7000 SERIES HIGH LOW STATION
STEP 2
Assembly List
1 ADJUSTABLE PULLEY BRACKET 1
6 COUNTER BALANCE 1
8 COUNTER BALANCE GUIDE ROD 1/2 RD X 66 3/4 1
10 GUIDE RODS 3/4 RD X 71 3/4 2
12 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
13 SMALL COVER PLATE 3 1/2 PULLEY 2
14 SPACER 1 ID X 1 1/4 OD X 5 2
18 TOP GUIDE ROD HOUSING 1
19 TOP PLATE DOUBLE PULLEY HOLDER 1
21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19
22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 5
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 3
36 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 1/2 1
45 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
46 FINISHED HEX NUT N/P 1/2-13 3
47 FLAT WASHER SAE N/P 1/2” 2
48 FLAT WASHER SAE N/P 3/8” 8
50 FLAT WASHER N/P 3/4 X 2 4
56 NYLON INSERT LOCK NUT N/P 3/8-16 4
62 RUBBER DONUT 3/4 X 2 1/2 2
B7 FLAT WASHER SAE N/P 3/8” 4
B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4
B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
46
46
B7
B7
B9
B9
74
74
47
47
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
13
18
18
B11
B11
56
56
B9
B9
48
48
B8
B8
56
56
27
27
47
47
56
56
B7
B7
48
48
32
32
46
46
27
27
32
32
48
48
B11
B11
56
56
48
48
13
27
27
19
19
27
27
13
13
22
1
1
22
48
48
32
32
74
74
46
46
48
48
12
12
36
36
10
10
10
10
21
21
45
45
Item # Description Qty.
74 SPLIT LOCK WASHER N/P 1/2” 2
14
14
62
62
50
50
50
50
B8
B8
6
8
8
6
5AP-7000 SERIES HIGH LOW STATION
STEP 1 WITH AP-70RP
STEP 3
Assembly List
Item # Description Qty.
A1 CENTER POST 1
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
2 BASE FRAME 1
9 FOOT SUPPORT TUBE 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4
32
38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2
48 FLAT WASHER SAE N/P 3/8” 4
56 NYLON INSERT LOCK NUT N/P 3/8-16 3
79 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
1
A1
A1
38
38
A8
A8
A7
A7
56
56
48
2
2
48
32
32
A7
A7
A10
A10
A8
A8
A10
A10
27
27
9
9
48
48
79
79
56
56
4 AP-7000 SERIES HIGH LOW STATION
6 AP-7000 SERIES HIGH LOW STATION
STEP 4
4
4
4
Assembly List
SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1
FLAT WASHER SAE N/P 3/8”
SPLIT LOCK WASHER N/P 3/8”
1
TOP GUIDE ROD HOUSING
46
46
A8
A8
Item # Description Qty.
74
74
47
47
A7
A7
A7
A1 0
A1 0
18
18
A8
56
56
A10
48
48
1 ADJUSTABLE PULLEY BRACKET 1
6 COUNTER BALANCE 1
8 COUNTER BALANCE GUIDE ROD 1/2 RD X 66 3/4 1
10 GUIDE RODS 3/4 RD X 71 3/4 2
12 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
13 SMALL COVER PLATE 3 1/2 PULLEY 2
14 SPACER 1 ID X 1 1/4 OD X 5 2
18
19 TOP PLATE DOUBLE PULLEY HOLDER 1
21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19
22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 5
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 3
36 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 1/2 1
45 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
46 FINISHED HEX NUT N/P 1/2-13 3
47 FLAT WASHER SAE N/P 1/2” 2
48 FLAT WASHER SAE N/P 3/8” 8
50 FLAT WASHER N/P 3/4 X 2 4
56 NYLON INSERT LOCK NUT N/P 3/8-16 4
62 RUBBER DONUT 3/4 X 2 1/2 2
74 SPLIT LOCK WASHER N/P 1/2” 2
13
56
56
27
27
47
47
56
56
48
48
A8
A8
32
32
46
46
27
27
32
32
48
48
A1 0
A1 0
56
56
48
48
1
1
A7
A7
13
13
27
27
19
19
27
27
13
22
22
48
48
32
32
74
74
46
46
48
48
12
12
36
36
10
10
10
10
21
21
45
45
62
62
50
50
14
14
50
50
8
8
AP-7000 SERIES HIGH LOW STATION
6
6
7
STEP 5
Assembly List
Item # Description Qty.
3 CARRIAGE 1
5 CHROME SELECTOR POST 1
17 TOP FRAME 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 6
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 7
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 1/4 1
37 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 4 2
48 FLAT WASHER SAE N/P 3/8” 20
56 NYLON INSERT LOCK NUT N/P 3/8-16 10
8 AP-7000 SERIES HIGH LOW STATION
48
48
17
17
84
84
56
56
48
35
35
48
56
56
48
48
32
32
27
27
5
5
3
3
48
48
37
37
32
32
48
48
56
56
48
48
27
27
56
56
48
48
48
48
32
32
32
32
32
32
27
27
48
48
56
56
9AP-7000 SERIES HIGH LOW STATION
Assembly List
11 HIGH/LOW CABLE 1
52 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
54 NYLON D HANDLE (# H834A) 2
68 SHOULDER BOLT N/P 3/8 X 3/4 CUSTOM 2
70 SNAP LINK N/P 8MM X 80MM 2
76 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
STEP 6 HIGH LOW CABLE ASSEMBLY
10 AP-7000 SERIES HIGH LOW STATION
Item # Description Qty.
F
F
11
76
76
52
52
11
H
H
I
I
54
54
70
70
68
68
11
11
G
G
J
J
A
A
B
B
E
11
F
F
D
D
11
E
NOTES:
1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
2. THE LETTERS SHOW HOW TO ROUTE THE CABLE.
C
C
11AP-7000 SERIES HIGH LOW STATION
STEP 7 COUNTER BALANCE CABLE ASSEMBLY
C
C
B
B
7
7
76
76
67
67
7
7
7
7
73
73
74
74
48
48
6
6
A
A
D
D
57
57
NOTES:
1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
12 AP-7000 SERIES HIGH LOW STATION
STEP 8 COUNTER BALANCE CABLE FINAL STEP
Assembly List
Item # Description Qty.
6 COUNTER BALANCE 1
7 COUNTER BALANCE CABLE 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 1/4 1
48 FLAT WASHER SAE N/P 3/8” 6
56 NYLON INSERT LOCK NUT N/P 3/8-16 2
57 NYLON INSERT LOCK NUT N/P 5/16-18 1
67 SHOULDER BOLT N/P 3/8 X 1 5/8 1
73 SPLIT BOLT N/P 1/2-13 X 1 1
74 SPLIT LOCK WASHER N/P 1/2” 1
76 STRAP BRACKET 20 #SF20 STAINLESS STEEL 1
32
32
48
48
56
56
35
35
27
27
56
56
48
48
13AP-7000 SERIES HIGH LOW STATION
STEP 9
30
30
20
20
33
33
Assembly List
Item # Description Qty.
20 WEIGHT SHIELD 2
30 BUTTON HEAD SCREW GR-8 N/P 1/4-20 X 3/4 4
33 WEIGHT STACK LID 1
49 FLAT WASHER USS N/P 1/4” 4
49
49
49
49
14
20
20
30
30
AP-7000 SERIES HIGH LOW STATION
13
13
27
27
19
32
32
24
24
17
17
56
56
27
27
57
57
32
48
48
48
48
48
48
56
56
56
56
56
56
47
47
67
67
48
48
37
37
74
74
35
35
47
47
46
35
35
27
27
32
32
48
48
27
27
24
24
48
48
29
29
23
64
64
3
3
23
46
80
80
18
33
33
72
72
18
48
56
56
32
32
48
48
48
32
32
32
27
27
65
65
48
48
56
56
27
27
47
47
46
46
56
56
8
8
34
34
48
48
19
27
27
13
13
48
48
56
56
32
1
1
27
27
32
48
48
30
30
26
26
36
36
48
48
74
74
46
46
10
10
49
49
10
10
21
22
22
6
6
20
20
34
34
48
48
53
53
21
12
12
27
27
32
32
20
20
62
62
45
45
49
32
2
2
56
56
80
80
32
48
48
49
56
56
56
56
48
48
14
14
50
50
78
78
50
50
30
30
47
47
61
61
59
59
55
55
51
51
31
31
75
75
48
48
25
25
15
15
15
25
25
58
56
56
16
16
48
48
32
32
27
27
58
48
48
56
56
AP-7000 SERIES HIGH LOW STATION
5
5
56
56
69
69
72
72
48
48
48
48
4
4
71
71
60
60
32
32
58
58
56
56
28
28
69
69
69
69
27
27
48
48
56
56
48
48
32
32
48
48
43
43
63
63
9
9
79
79
38
38
66
66
P
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
AP-71HL
AP-71HL REV0
arts List
Item No. Description Rev. Part No. Qty. Item No. Description Part No. Qty.
1 ADJUSTABLEȱPULLEYȱBRACKET 0
2 BASEȱFRAME 0
3 CARRIAGE 0
4 CARRIAGEȱRELEASEȱHANDLE 0
5 CHROMEȱSELECTORȱPOST 0
6 COUNTERȱBALANCE 0
7 COUNTERȱBALANCEȱCABLE 0
8 COUNTERȱBALANCEȱGUIDEȱRODȱ1/2ȱRDȱXȱ66ȱ3/4 0
9 FOOTȱSUPPORT
10 GUIDEȱRODSȱ3/4ȱRDȱ
11 HIGH/LOWȱCABLE 0
12 SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOB 0
13 SMALLȱCOVERȱPLATE
14 SPACERȱ1ȱIDȱXȱ1ȱ1/4ȱODȱXȱ5ȱ 0
15 SWIVELȱDOUBLE
16 SWIVELȱDOUBLEȱPULLEYȱBKTȱ(SOLIDȱSHANK) 0
17 TOPȱFRAME 0
18 TOPȱGUIDEȱRODȱHOUSING 0
19 TOPȱPLATEȱDOUBLEȱPULLEYȱHOLDER 0
20 WEIGHTȱSHIELD 0
10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 ASSY
21 BNH1650 19 62 RUBBER DONUT 3/4 X 2 1/2
10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS
22
23
ALUMINUM CAP 1.020Ȉ RD (CAPȬ100)
ALUMINUM INSERT ELLIPTICAL CAP 40mm X
24 BNH2457
BALL BEARING #W 516
25
26
BLACK CASTER WHEEL 1/2 X 1 7/8 X 1 3/8
27
BLACK NYLON PULLEY 3/8
BLACK RUBBER GRIP 1/2 X 2 3/4
28 BNH2467 1 69 SINGLE STRAND CONNECTING LINK #40 (6261K193)
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 1/2Ȭ13 X 2 1/2
29
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 1/4Ȭ20 X 3/4
30
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 1
31
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 1 3/4
32
WEIGHT STACK LID
33
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 2 1/2
34
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 2 1/4
35
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 3 1/2
36
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 4
37
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 5
38
DECALȬDANGER TIGHTEN THIS RETAINING... (REV 2)
39 BNH0142 1 80 UȬSTYLE TAPPED HOLE NUT 1/4Ȭ20
DECALȬEXERCISE HIGH/LOW (APȬ71HL)
40 BNH2464 2 81 DECALȬEXERCISE HIGH/LOW 2 OF 2 (APȬ71HL) BNH2530 1
41
ȱTUBE 0
Xȱ71ȱ3/4ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ 0
ȱ3ȱ1/2ȱPULLEY 0
ȱPULLEYȱBKTȱ(HOLLOWȱSHANK) 0
ASSY
80mm
X 1 X 3 1/2 (PȬ35375ȬH)
UP6257 1
UP6206 1
UP6207 1
UP6260 1
UP6208 1
UP6209 1
UP6255 1
UP6210 1
UP6189 1
UP6201 2
UP6254 1
UP3035 1
UP1000 2
UP6266 2
UP6193 1
UP6192 1
UP6211 1
UP6212 1
UP6256 1
UP6205 2
BNH1982 1
BNH0537 1
BNH0628 4
BNH2235 4
BNH0553 14
BNH2404 4
BNH2447 4
BNH2528 1
BNH2426 13
BNH1693 1
BNH2428 2
BNH2429 2
BNH2433 1
BNH2436 2
BNH2440 2 79 UȬSHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 THICK
BNH1893 1
42 DECALȬIMPORTANT FOR BEST PERFORMANCE... (REV 0) BNH1894 3
43 TUFFSTUFF LOGO ALUMINUM SMALL (ADHESIVE) BNH2463 1
44 DECALȬWARNING ATTENTION USERS! MOVING... (REV 0) BNH1895 1
45 DECALȬWEIGHT NUMBERS REF TPȬ10 (200 lbs) BNH1542 1
46 FINISHED HEX NUT N/P 1/2Ȭ13 BNH2516
47 FLAT WASHER SAE N/P 1/2Ȉ BNH2523
48 FLAT WASHER SAE N/P 3/8Ȉ BNH2524
49 FLAT WASHER USS N/P 1/4Ȉ BNH2525
50 FLAT WASHER N/P 3/4 X 2 BNH2526
51 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 THICK
52 HARD PVC CABLE STOPPER 1 1/2 RD X 2 BNH2258
NYLON BUSHING 1/2 ID X 1 OD X 1
53
54 NYLON D HANDLE (# H834A)
55 NYLON INSERT LOCK NUT N/P 1/2Ȭ13
56 NYLON INSERT LOCK NUT N/P 3/8Ȭ16
57 NYLON INSERT
58 NYLON SPACER 3/8 X 3/4 X 3/8
59 PLASTIC TUBE END 0.9785 X 1.1655 X 0.4225
60 PUSH PULL PIN 1/2 X 2 3/4 DRILLED ASSY
61 RETAINING SNAP RING EXT.
63 RUBBER FOOT FOR 6 X 4 1/4 PLATE
64 RUBBER GRIP 1 ID X .125 X 5
2
65 RUBBER GROMMET 3/4Ȉ ID
SAFETY TAPE ANTIȬSLIP 4Ȉ WIDE X 5 1/2
66
67 SHOULDER BOLT N/P 3/8 X 1 5/8 BNH2473 1
68 SHOULDER BOLT N/P 3/8 X 3/4 CUSTOM BNH2487
70 SNAP LINK N/P 8MM X 80MM BNH2517 2
71 BRONZE FLANGED BUSHING 3/8 X 1/2 X 1/2 X 11/16 X 1/16
72 SOCKET SET SCREW N/P
73 SPLIT BOLT GRȬ8 N/P 1/2Ȭ13 X 1 (RND CUT) BNH2478
74 SPLIT LOCK WASHER N/P 1/2Ȉ BNH2519
75 SPLIT LOCK WASHER N/P 3/8Ȉ BNH2520
76 STRAP BRACKET 20 #SF20 STAINLESS STEEL BNH0562
77 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 1
78 RUBBER BUMPER 2Ȉ
82 DECALȬ SERIAL NO. (APȬ71HL) BNH2537 1DECALȬIMPORTANT ADJUST CABLE HERE 1 OF 2 (REV 0)
LOCK NUT N/P 5/16Ȭ18 BNH2529 1
PLAIN .925 X 1 X .042
10Ȭ32 X 1/8 BNH2518
10
48
BNH2398 1
BNH2456
BNH1215 2
BNH2451 4
BNH2450 22
BNH0392 4
BNH1824 1
BNH1151 1
BNH0419 1
BNH0068 2
BNH1647 2
BNH0957 1
BNH0401 2
BNH1182 2
BNH0066 1
BNH0738 2
BNH2486 2
BNH2393 2
BNH0708 4
3
4
4
2
1
2
3
1
3
1
3
16AP-7000 SERIES HIGH LOW STATION
Maintenance
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat fi nish
should be polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lanolin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural fl exibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fi ttings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin functions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-service immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is important to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, meaning cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fi tting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fi tting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley. This is and early
warning sign to replace the cable.
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AP-7000 SERIES HIGH LOW STATION
Maintenance
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regular basis if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of tefl on grease. We recommend a tefl onbase (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in corrosion of the linear shaft causing the bearings to clogged and jammed
If you religiously perform the maintenance procedures, you will increase the life of the machine and ultimately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
.
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: service@tuffstuff.net
AP-7000 SERIES HIGH LOW STATION
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DO NOT DISCARD THIS MANUAL
T U F F S T U F F L I M I T E D W A R R A N T Y
TuffStuff Fitness Equipment, Inc.
TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and
workmanship. All warranty periods begin to run from the date of delivery to the original purchaser. The warranty
and remedies set forth herein are conditioned upon proper storage, installation, use and maintenance and conformance with any recommendations of TuffStuff. This warranty does not cover products not manufactured by
TuffStuff or products which are altered without the express written consent of TuffStuff. This warranty as specified:
WARRANTY: a) Frames, welds, cams and weight plates -- Lifetime, b) Pivot bearings, pulleys, bushings, gas
shocks and guide rods -- Five (5) years, c) Belts, linear bearings and pull-pin components -- One (1) year, and
d) Upholstery, cables, finish and rubber grips -- Six (6) months, and all other parts not mentioned elsewhere in
this warranty will expire one (1) year from the date of delivery to the original purchaser. The obligation of
TuffStuff under this warranty is limited to repairing or replacing warranted defective parts, as TuffStuff may
elect, at TuffStuff’s facility in Pomona, California, without charge to purchaser for either parts or labor. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and insurance costs on
returned or replaced equipment to and from TuffStuff’s facility in Pomona.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE
LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS
OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or
performance of the equipment and no action for breach of this written warranty or any implied warranty shall be
commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or
waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of
the party. Contact TuffStuff Fitness Equipment, Inc. at 1325 E. Franklin Avenue, Pomona, California 91766,
before returning any defective equipment.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
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