Tuff Stuff AP-71HL User Manual

AMERICA’S PREMIER EXERCISE EQUIPMENT

OWNER’S MANUAL

HIGH LOW STATION

AP-71HL Rev0

Revision Date 8-14-09

Introduction

About the HIGH LOW STATION. Congratulations on your new

purchase of the HIGH LOW STATION. We hope you are completely
satisfi ed with this product and wish you many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.

Specifi cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 413 lbs.

3. Footprint (LWH) - Height is 84”. For footprints refer to
the Center Post/Rear Post Assembly

Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.

Manuals.

Prior to the Assembly of the HIGH LOW STATION

1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.

Tool Requirements

1. One 7/8” combination wrench

2. Two 3/4” combination wrench

3. One 9/16” combination wrench

4. One 1/2” combination wrench

5. One 7/16” combination wrench

6. One adjustable wrench

7. One ratchet

8. One 3/4” socket

9. One 9/16” socket

10. One rubber mallet

11. Windex or household glass cleaner

12. Measuring tape

13. Utility knife

14. The hex key alloy set included in the Center Post/Rear Post
box.

Hardware Measurement Diagram

Safety Precautions

Safety First

Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.

1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.

2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.

3. Consult with your physician before beginning any exercise
program.

2 AP-7000 SERIES HIGH LOW STATION

4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.

5. Use proper discretion when children are present.

6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.

7. Do not attempt to lift more weight than you can control safely.

8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.

IMPORTANT ASSEMBLY INSTRUCTION NOTE

INSTRUCTIONS FOR A SINGLE STATION ASSEMBLY ONLY:

FOR STEPS 1 AND 2 YOU WILL NEED SOME HARDWARE THAT IS
PROVIDED IN THE AP-70RP BOX. ONCE YOU COMPLETE STEPS
1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION.

INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY:

BEGIN ASSEMBLY IN STEP 3. FOR STEPS 3 AND 4 YOU WILL
NEED SOME HARWARE THAT IS PROVIDED IN THE AP-70CP
BOX.

3AP-7000 SERIES HIGH LOW STATION

Introduction

STEP 1

Assembly List

Item # Description Qty.

B1 REAR POST 1

B7 FLAT WASHER SAE N/P 3/8” 4

B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4

B9 NYLON INSERT LOCK NUT N/P 3/8-16 4

B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4

2 BASE FRAME 1

9 FOOT SUPPORT TUBE 1

27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1

32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1

38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2

48 FLAT WASHER SAE N/P 3/8” 4

56 NYLON INSERT LOCK NUT N/P 3/8-16 3

79 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2

B1

B1

38

38

B9

B9

B8

B7

B7

56

56

48

48

27

27

B11

B11

56

9

9

56

48

48

32

2

2

32

B7

B7

B8

B9

B9

B8

B8

79

79

2 AP-7000 SERIES HIGH LOW STATION

4 AP-7000 SERIES HIGH LOW STATION

STEP 2

Assembly List

1 ADJUSTABLE PULLEY BRACKET 1

6 COUNTER BALANCE 1

8 COUNTER BALANCE GUIDE ROD 1/2 RD X 66 3/4 1

10 GUIDE RODS 3/4 RD X 71 3/4 2

12 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1

13 SMALL COVER PLATE 3 1/2 PULLEY 2

14 SPACER 1 ID X 1 1/4 OD X 5 2

18 TOP GUIDE ROD HOUSING 1

19 TOP PLATE DOUBLE PULLEY HOLDER 1

21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19

22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1

27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 5

32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 3

36 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 1/2 1

45 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1

46 FINISHED HEX NUT N/P 1/2-13 3

47 FLAT WASHER SAE N/P 1/2” 2

48 FLAT WASHER SAE N/P 3/8” 8

50 FLAT WASHER N/P 3/4 X 2 4

56 NYLON INSERT LOCK NUT N/P 3/8-16 4

62 RUBBER DONUT 3/4 X 2 1/2 2

B7 FLAT WASHER SAE N/P 3/8” 4

B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4

B9 NYLON INSERT LOCK NUT N/P 3/8-16 4

46

46

B7

B7

B9

B9

74

74

47

47

B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4

13

18

18

B11

B11

56

56

B9

B9

48

48

B8

B8

56

56

27

27

47

47

56

56

B7

B7

48

48

32

32

46

46

27

27

32

32

48

48

B11

B11

56

56

48

48

13

27

27

19

19

27

27

13

13

22

1

1

22

48

48

32

32

74

74

46

46

48

48

12

12

36

36

10

10

10

10

21

21

45

45

Item # Description Qty.

74 SPLIT LOCK WASHER N/P 1/2” 2

14

14

62

62

50

50

50

50

B8

B8

6

8

8

6

5AP-7000 SERIES HIGH LOW STATION

STEP 1 WITH AP-70RP

STEP 3

Assembly List

Item # Description Qty.

A1 CENTER POST 1

A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4

A8 FLAT WASHER SAE N/P 3/8” 4

A10 SPLIT LOCK WASHER N/P 3/8” 4

2 BASE FRAME 1

9 FOOT SUPPORT TUBE 1

27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1

BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4

32

38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2

48 FLAT WASHER SAE N/P 3/8” 4

56 NYLON INSERT LOCK NUT N/P 3/8-16 3

79 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2

1

A1

A1

38

38

A8

A8

A7

A7

56

56

48

2

2

48

32

32

A7

A7

A10

A10

A8

A8

A10

A10

27

27

9

9

48

48

79

79

56

56

4 AP-7000 SERIES HIGH LOW STATION

6 AP-7000 SERIES HIGH LOW STATION