
ASSEMBLY INSTRUCTIONS
Inner/Outer Thigh Option
Includes Assembly for:
AP-5TOS
Inner/Outer Thigh Option W/Nylon Pulleys (Standard)
AP-5TOD
Inner/Outer Thigh Option W/Aluminum Pulleys (Deluxe)
America’s Premium Exercise Equipment
Revision Date 06-20-03
© 2003 TASK INDUSTRIES, INC.
AP-5TOS_AP-5TOD Rev0

About the AP-5TOS_AP-5TOD Inner/Outer Thight Option
Congratulations on your new purchase of the AP-5TOS_AP-5TOD
Inner/Outer Thight Option. We hope you are completely satisfi ed
with this product and wish you many years of enjoyment.
Prior to the Assembly of the AP-5TOS_AP-5TOD
1. We advise you to consult your local Tuff Stuff retailer if you
should have a question or problem regarding the proper
assembly of this unit.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will
not occur during shipment. The Limited Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory, be
sure to complete the warranty registration card and send it to Task
Industries today.
Specifi cations
1. Maximum Wt. Capacity 200 Lbs. Fixed
2. Total Machine Weight 80 Lbs.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
2. Neatly organize and identify all parts according to the Exploded
View Diagram on Fold-out Pg. 3 and the Parts List on Fold-out
Pg. 4.
Tool Requirements
1. One 7/8” combination wrench
2.One 3/4” combination wrench
3. One 9/16” combination wrench
4.One 1/2” combination wrench
5. One ratchet
6. One 9/16” socket
7. One 1/2” socket
8. One rubber mallet
9. External retaining-ring pliers
10. Windex or household glass cleaner
11. Measuring tape
12. Utility knife
Hardware Measurement Diagram
SCREW LENGHT
WASHER DIAMETER
SCREW WIDTH
NUT DIAMETER
1
AP-5TOS_AP-5TOD Inner/Outer Thight Option

COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
Item No. Description Part No. Qty Item No. Description Part No. Qty
31
RIGHT HANDLE UP0270 1
32
LEFT HANDLE UP0271 1
45
ADJUSTABLE PULLEY BRACKET UP0127 1
76
ALUMINUM CAP 1" RD. (CAP-100) BNH0537 2
78
ALUMINUM PULLEY 3/8" X 4 1/2" BHN0069 3
81
BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 BNH0527 8
89
FINISHED HEX NUT B/O 1/2-13 BNH0201 2
90 FINISHED HEX JAM NUT B/O 1/2-13 BNH0655 1
92
FLAT PHILLIPS MACHINE SCREW 8-24 X 1/4 BNH0408 1
94
FLAT WASHER SAE 3/8" BNH0239 30
99
HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4 BNH0273 4
101
HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 BNH0274 5
105
HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 BNH0312 8
113
HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 BNH0282 1
120
NYLON BUSHING 1 X 1 1/2 BNH0531 4
123
NYLON INSERT JAM LOCK NUT 3/8-16 BNH0365 3
125
NYLON INSERT LOCK NUT B/O 3/8-16 BNH0214 9
126 NYLON INSERT LOCK NUT B/O 5/16-18 BNH0215 1
128
ALUMINUM PULLEY 3/8" X 3 1/2" BNH1266 2
132
PLASTIC END CAP 2 X 3 BNH0606 1
137
PLASTIC INSERT CAP 1" X 2"_ 10-14 GA. BNH0005 3
140
PLASTIC INSERT CAP 1 3/4" SQ. 10-14 GA. BNH0053 1
142
PLASTIC INSERT CAP 2" SQ. 10-14 GA. BNH0012 4
144
PLASTIC TUBE GUIDE W/LIP-TEETH 2 1/4" SQ. BNH0059 2
150
RETAINING SNAP RING BNH0419 2
152
RUBBER BUMPER 3/8 X 1 1/2 BNH0514 1
156
RUBBER GRIP 1 ID X .125 X 8 BNH0966 2
166
SHOULDER BOLT 3/8 X 3/4 BNH0718 1
169
SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 4
170
SOCKET SET SCREW ALLOY 3/8-16 X 1/2 BNH0474 4
171
SPLIT BOLT Z/P 1/2-13 X 1 BNH0479 1
172 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 BNH1131 1
AP-5TOD
Parts List
174
176
179
180
184
197
198
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
230
231
232
233
234
SPLIT LOCK WASHER B/O 3/8" BNH0658 1
SPLIT LOCK WASHER Z/P 1/2" BNH0572 4
TURN/PULL PIN W/KNOB AND LOCK BNH0989 1
URETHANE BUMPER 1 3/4 BNH0229 1
DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2 BNH0142 1
HEX KEY 3/16" BNH0371 1
HEX KEY 7/32" BNH0575 1
MAIN FRAME UP2116 1
RIGHT LEG ARM UP0852 1
LEFT LEG ARM UP0352 1
ADJUSTABLE CAM UP0354 1
CAM SUPPORT TUBE UP0847 1
PIVOT AXLE SUPPORT TUBE UP0848 1
PIVOT ACTUATOR PLATE UP0347 1
ADJUSTABLE BACK PAD TUBE UP0361 1
PIVOT AXLE UP0363 2
SMALL COVER PLATE UP1000 2
LEG PAD PIVOT BRACKET UP0364 2
SEAT PAD UP0188 1
BACK PAD UP0158 1
LEG PAD UP0365 2
PEC DEC FLOATING PULLEY BRACKET UP0110 1
MAIN CABLE UP2117 1
TENSION CABLE UP2118 1
BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 4
BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 BNH0896 3
PLASTIC INSERT CAP 1 3/4" RD. 10-14 GA. BNH0011 4
PUSH PULL PIN 1/2 X 5 5/8 BNH0586 1
RUBBER TUBE 1.625 X 1.875 X 11 3/4 BNH0980 2
RUBBER TUBE 1.625 X 1.875 X 6 BNH0978 2
UHMW PLASTIC 3/4" ID X 1 1/2" OD X 1 1/2" H BNH1272 1
AP-5TOS
Parts List
All parts same as AP-5TOD, except for the parts listed below
Item No. Description Part No. Qty Item No. Description Part No. Qty
78 NYLON PULLEY 4 1/2 RD. WHITE BNH0556 3 128 NYLON PULLEY 3 1/2 RD. BNH0553 2
AP-5TOS_AP-5TOD Inner/Outer Thight Option 4

DO NOT DISCARD THIS MANUAL
LIMITED WARRANTY
TuffStuff warrants to the original purchaser only that TuffStuff equipment will be free from defects in
material and workmanship. The warranty and remedies set forth herein are conditioned upon proper
storage, installation, use, maintenance and conformance with any recommendations of TuffStuff. This
warranty does not cover products not manufactured by TuffStuff or products which are altered without
the express written consent of TuffStuff. This warranty as specified: a) Frame structure and welds —
Lifetime, b) Moving parts (e.g. pulleys, bearings, bushings) — 5 years; c) Cables upholstery, handgrips, finish and any miscellaneous parts not listed — 1 year; from the day of delivery to the original
purchaser. The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted
defective parts, as TuffStuff may elect, at TuffStuff’s facility in Pomona, California, without charge to
purchaser for either parts or labor. Purchaser is responsible for installation of repaired or replaced
parts, and all transportation and insurance costs on returned or replaced equipment to and from
TuffStuff’s facility in Pomona.
THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR
REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION
EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH
DAMAGE.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality
or performance of the equipment and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing
by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona,
California 91766, before returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.
TASK INDUSTRIES, INC.
1325 E. Franklin Ave., Pomona, CA 91766
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net