Tuff stuff AP-5MPS, AP-5MPD Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS

Multi-Press Station

Includes Assembly for:

AP-5MPS

Multi-Press W/Nylon Pulleys (Standard)

AP-5MPD

Multi-Press W/Aluminum Pulleys (Deluxe)

America’s Premium Exercise Equipment

Revision Date 06-28-05

AP-5MPS_AP-5MPD Rev0

About the AP-5MPS_AP-5MPD Multi-Press Station

Congratulations on your new purchase of the AP-5MPS_AP-5MPD
Multi-Press Station. We hope you are completely satisfi ed with this
product and wish you many years of enjoyment.

Prior to the Assembly of the AP-5MPS_AP-5MPD

1. We advise you to consult your local Tuff Stuff retailer if you
should have a question or problem regarding the proper
assembly of this unit.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will
not occur during shipment. The Limited Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.

Specifi cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 185 lbs.

2. Neatly organize and identify all parts according to the Parts List
and the Exploded View Diagram.

Tool Requirements

1. One 7/8” combination wrench

2. One 3/4” combination wrench

3. One 9/16” combination wrench

4. One 1/2” combination wrench

5. One ratchet

6. One 3/4” socket

7. One 9/16” socket

8. One rubber mallet

9. Windex or household glass cleaner

10. Measuring tape

11. Utility knife

Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.

Step 1 Bottom Cross Brace Assembly

A

Assemble the Adjustable Pulley Bracket (#1) to the Weight Stack Frame using hardware shown.

Attach a Pulley 3/8 X 4 1/2 (#23) to the Weight Stack Frame using hardware shown.

B

Affi x the Bottom Cross Brace (#6) to the Weight Stack Frame using hardware shown.

C

Attach a Pulley 3/8 X 4 1/2 (#23) to the Bottom Cross Brace (#6) using hardware shown.

D

Assembly List

Item # Description Qty. Item # Description Qty.

1 ADJUSTABLE PULLEY BRACKET 1 44 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 3

6 BOTTOM CROSS BRACE 1 46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 2

23 PULLEY 3/8” X 4 1/2” 2 56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3

34 FINISHED HEX NUT B/O 1/2-13 2 58 NYLON INSERT LOCK NUT B/O 3/8-16 2

37 FLAT WASHER SAE B/O 3/8” 10

80 SPLIT LOCK WASHER Z/P 1/2” 2

1

AP-5MPS_AP-5MPD Multi-Press Station

44

B

37

23

37

56

44

Weight Stack

Frame

34

80

80

34

1

56

37

37

23

A

58

37

Weight Stack

C

Frame

37

46

58

37

D

37

46

6

Note: Some parts have
been cut away for clarity.

44

37

23

37

56

AP-5MPS_AP-5MPD Multi-Press Station

2

Step 2 Main Frame Assembly

A

Using a rubber mallet, insert three Plastic End Caps 2 X 3 (#60) onto the tube-ends of the Main Frame (#10).

Attach the Main Frame (#10) to the Bottom Cross Brace (#6) using hardware shown.

B

Attach the Swivel Pulley Bracket (#19) to the Main Frame (#10) using hardware shown. Next, attach a Pulley

C

3/8 X 4 1/2 (#23) to the Swivel Pulley Bracket (#19) using hardware shown.

Attach three Pulleys 3/8 X 4 1/2 (#23) to the Main Frame (#10) using hardware shown.

D

Assembly List

Item # Description Qty. Item # Description Qty.

7 CABLE RETAINER BRACKET 2 45 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1

10 MAIN FRAME 1 46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 1

19 SWIVEL PULLEY BRACKET 1 55 NYLON INSERT JAM LOCK NUT B/O 1/2-13 1

23 PULLEY 3/8” X 4 1/2” 4 56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 2

36 FLAT WASHER SAE B/O 1/2” 5 57 NYLON INSERT LOCK NUT B/O 1/2-13 2

37 FLAT WASHER SAE B/O 3/8” 6 58 NYLON INSERT LOCK NUT B/O 3/8-16 1

39 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 4 1/2 2 60 PLASTIC END CAP 2 X 3 3

44 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 1 62 PLASTIC INSERT CAP 2” SQ 10-14 GA 1

3

AP-5MPS_AP-5MPD Multi-Press Station

58

Note: Some parts have
been cut away for clarity.

D

37

7

23

56

37

57

36

6

57

36

60

A

23

37

45

36

39

36

39

10

23

7

37

46

60

23

62

19

37

44

56

37

B

AP-5MPS_AP-5MPD Multi-Press Station

36

55

C

4