TuffStuff AP-2LPS Standart, AP-2LPD Deluxe Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS
Start / End
Midpoint
LEG PRESS
CALF RAISE
Revision Date 04-21-03
Includes Assembly for:
AP-2LPS
Standard
AP-2LPD
Deluxe
America’s Premium Exercise Equipment
© 2003 TASK INDUSTRIES, INC.
L 76 1/2” W 139 1/2” H 83”
AP-2LPS_AP-2LPD Rev0
About the Leg Press Option
Congratulations on your new purchase of the Leg Press Option. We hope you are completely satisfi ed with this product and wish you many years of enjoyment.
Prior to the Assembly of the Leg Press Option
1. We advise you to consult your local Tuff Stuff retailer if you should have a question or problem regarding the proper assembly of this unit.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards and has been carefully packaged to ensure that damage will not occur during shipment. The Home Lifetime Warranty and signature indicating fi nal inspection has been conducted by our line foreman, is an expression of our confi dence in the completeness, the materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that a permanent record of your purchase is on fi le with our factory, be sure to complete the warranty registration card and send it to Task Industries today.
Speci cations
1. Maximum Wt. Capacity - 200 Lbs. Fixed
2. Total Machine Weight - 150 Lbs.
3. Footprint (LWH) - See Front Cover.
Note: Due to continuing product improvements, specifi cations and designs are subject to change without notice.
2. Neatly organize and identify all parts according to the Parts List on page 7 and the Exploded View Diagram on page 8.
Tool Requirements
1. One 9/16” combination wrench
2. One 1/2” combination wrench
3. One ratchet
4. One 9/16” socket
5. One 1/2” socket
6. One rubber mallet
7. Windex or household glass cleaner
8. Measuring tape
9. Utility knife
Hardware Measurement Diagram
SCREWfiLENGHT
WASHERfiDIAMETER
SCREWfiWIDTH
NUTfiDIAMETER
Safety Precautions
Safety First
Regardless of how enthusiastic you may be about getting on your equipment and exercising, take the time to ensure that your safety is not jeopardized. A moment’s lack of attention can result in an accident, as can failure to observe certain simple safety precautions.
1. Read, study and understand the Assembly Instructions and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this Tuff Stuff product prior to use. Some of this information can be obtained in this Assembly Instructions, as-well-as from your local Tuff Stuff retailer.
2. It is imperative that you retain this Assembly Instructions and be sure all warning labels are legible and intact. Replacement Assembly Instructions and labels are available from your local Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise program.
4. Use proper discretion when children are present.
5. Frayed or worn cables can be dangerous and may cause injury. Periodically check these cables for any indication of wear.
6. Keep hands, limbs, loose clothing and long hair well out of the way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming loose or cracks on welds. If a problem is found do not use or allow the machine to be used until the defective part is repaired or replaced.
1
AP-2LPS_AP-2LPD Leg Press Option
Assembly Instructions
44
2
40
1
40
FIG. 1 Using a rubber mallet, insert two Plastic End Caps 2 X 3 (#40) onto the tube-ends of the Main Frame (#1). Next, attach the
Stabilizer Support (#2) to the Main Frame (#1), in the position shown
above, and secure it into place using two Hex Head Cap Screws 1/2­13 X 4 1/4 (#31), four Flat Washers SAE 1/2” (#24) and two Nylon Insert Jam Lock Nuts 1/2-13 (#37).
Note: Refer to the Exploded View Diagram on page 8 for further clarifi cation of this assembly.
2
G5
1
FIG. 2 Insert a Pulley 3/8 X 4 1/2 (#15-Labeled G5) into the pulley bracket of the Stabilizer Support (#2) and secure it into place using one Hex Head Cap Screw 3/8-16 X 1 3/4 (#28) and one Split Lock Washer 3/8” (#46). Next attach a Rubber Bumper 3/8 X 2 1/2 (#44) to the Main Frame (#1) and secure it into place using one Hex Head Cap Screw 3/8-16 X 1 1/2 (#26) and one Steel Bumper Washer 3/8” (#48).
5
3
4
1
FIG. 3 Next, affi x the Fulcrum (#3) to the bracket of the Main
Frame (#1) and secure it into place using one Hex Head Cap Screw
1/2-13 X 5 1/2 (#32), two Flat Washers SAE 1/2” (#24) and one Nylon Insert Jam Lock Nut 1/2-13 (#39). Next, affi x the Fulcrum w/Brackets
(#4) to the bracket of the Main Frame (#1), in the position as shown
above, and secure it into place using one Hex Head Cap Screw 1/2-13 X 5 1/2 (#32), two Flat Washers SAE 1/2” (#24) and one Nylon Insert Jam Lock Nut 1/2-13 (#39).
AP-2LPS_AP-2LPD Leg Press Option
4
3
FIG. 4 Attach the Foot Plate Bracket (#5) to, both, the Fulcrum
(#3) and the Fulcrum w/Brackets (#4) in the position shown above,
and secure it into place using two Hex Head Cap Screws 1/2-13 X 5 1/2 (#32), four Flat Washers SAE 1/2” (#24) and two Nylon Insert Jam Lock Nuts 1/2-13 (#39).
2
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