Tuff Country 66395 User Manual

Part # 66395 2003 - 2007 Dodge Ram 2500/3500 Dual stabilizer kit
Part
# Description
Qty.
66395-01 Center bracket 1 66395-02 Driver side outer bracket 1 66395-03 Passenger side outer bracket 1 66395-04 Cylinder 2 5U-516114234R 5/16” x 1 1/4” x 2 3/4” round u-bolt 2 S10014 Sleeve (.625” x .500” x 1.500”) 2 S10083 Sleeve (.625” x .500” x 2.250” with washer) 2 S10091 Sleeve (.625” x .500” x .470”) 1 SX5000 Stabilizer sticker 2 66395NB Hardware bag 1 66395INST Instruction manual (customer copy) 1 66395INST Instruction manual (installer copy) 1
MIRRORHANGER Rear view mirror hanger 1
WARNINGDECAL
Warning decal 1
Congratulations on your selection to purchase a Tuff Country EZ-Ride Suspension System. We at Tuff Country EZ-Ride Suspension are proud to offer a high quality product at the industries most competitive pric­ing. Thank you for your confidence in us and our prod­uct.
If you desire to return your vehicle to stock, it is the customers responsibility to save all stock hardware.
The Tuff Country EZ-Ride Suspension product safety label that is included in your kit box must be installed inside the cab in plain view of all occupants.
Make sure to use thread locker or loctite on all new and stock hardware associated with the installation of this suspension system.
Special note: Before installation begins, it is the customers/installers responsibility to make sure that all parts are on hand. If any parts are missing, please feel free to call one of our customer service represen­tatives @ (801) 280-2777.
Installation manual
Dual stabilizer kit
2003 - 2007 Dodge Ram 2500/3500
Part # 66395
sj10062011rev.02
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends that a qualified or a certified mechanic performs this installation.
It is the responsibility of the customer/installer to wear safety glasses at all times when performing this instal­lation.
It is the customers/installers responsibility to read and understand all steps before installation begins. If you have any questions or concerns, please contact our technical department @ (801) 280-2777. Also, the OEM manual should be used as a reference guide.
This vehicles reaction and handling characteristics may differ from standard cars and/or trucks. Modifications to improve and/or enhance off road per­formance may raise the intended center of gravity. Extreme caution must be utilized when encountering driving conditions which may cause vehicle imbalance or loss of control. DRIVE SAFELY! Avoid abrupt maneuvers: such as sudden sharp turns which could cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a re-torque is performed on all hardware associated with this suspension system after the first 100 miles of installation. It is also the customers responsibility to do a complete re-torque after every 3000 miles or after every off road use.
After the original installation, Tuff Country EZ-Ride Suspension also recommends having the alignment checked every 6 months to ensure proper tracking, proper wear on tires and front end components. Tuff Country EZ-Ride Suspension takes no responsibility for abuse, improper installation or improper suspen­sion maintenance.
Limited lifetime warranty
Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If failure should occur on any Tuff Country EZ-Ride Suspension component, your original sales receipt must accompany the warranted unit to receive warranty. Warranty will be void if the customer can not provide the original sales receipt. Do not install a body lift in conjunction with a suspension system. If a body lift is used in conjunction with any Tuff Country EZ-Ride Suspension product, your Tuff Country EZ-Ride Suspension WARRANTY WILL BE VOID. Tuff Country Inc. (“Tuff Country” ) suspension products are warranted to be free from defects in material and workmanship for life if purchased, installed and maintained on a non-commercial vehicle; otherwise, for a period of twelve (12) months, from the date of purchase and installation on a commercial vehicle, or twelve thousand (12,000) miles (which ever occurs first). Tuff Country does not warrant or make any representations concerning Tuff Country Products when not installed and used strictly in accordance with the manufacturer’s instructions for such installation and operation and accordance with good installation and maintenance practices of the automotive industry. This warranty does not apply to the cosmetic finish of Tuff Country products nor to Tuff Country products which have been altered, improperly installed, maintained, used or repaired, or damaged by accident, negligence, misuse or racing. (“Racing is used in its broadest sense, and, for example, without regards to formalities in relation to prizes, competition, etc.) This warranty is void if the product is removed from the original vehicle and re-installed on that or any other vehicle. This warranty is exclusive and is in lieu of any implied warranty of merchantability, fitness for a particular purpose or other warranty of quality, whether express or implied, except the warranty of title. All implied warranties are limited to the duration of this warranty. The remedies set forth in this warranty are exclusive. This warranty excludes all labor charges or other incidental of consequential damages. Any part or product returned for warranty claim must be returned through the dealer of the distributor from whom it was purchased. Tuff Country reserves the right to examine all parts returned to it for warranty claim to determine whether or not any such part has failed because of defect in material or workmanship. The obligation of Tuff Country under this warranty shall be limited to repairing, replacing or crediting, at its option, any part or product found to be so defective. Regardless of whether any part is repaired, replaced or credited under this warranty, shipping and/or transportation charges on the return of such product must be prepaid by the customer under this warranty.
Important information that needs to be read before installation begins:
This dual in-line stabilizer kit will only work on vehi­cles that have a 4.5” - 6” suspension lift installed on it. If the vehicle that you are working on does not have a
4.5” - 6” suspension lift on it, STOP and do not install on your vehicle. Please contact the company and return the kit who you purchased it from. If installed, damage will occur to the stabilizers and your warranty will be VOID.
Tuff Country EZ-Ride Suspension packages (2) sets of instruction sheets with this box kit. (1) is for the installer and (1) is for the customer. The (1) for the customer has some post installation procedure literature and it is the installers responsibility to make sure that the customer receives a copy of the installation manual along with the literature.
Before installation begins, Tuff Country EZ-Ride Suspension highly recommends that the installer performs a test drive on the vehicle. During the test drive, check to see if there are any uncommon sounds or vibrations. If uncommon sounds or vibrations occur on the test drive, uncommon sounds or vibrations will be enhanced once the suspension system has been installed. Tuff Country EZ-Ride Suspension highly recommends notifying the customer prior to installa­tion to inform the customer of these issues if they exist.
Hardware bag 66395NB includes:
Description
Quantity
516UN (5/16” unitorque nut) 4 516WA (5/16” USS flat washer) 4 122B (1/2” x 2” bolt) 1 12214B (1/2” x 2 1/4” bolt) 2 12312B (1/2” x 3 1/2” bolt) 2 12WA (1/2” USS flat washer) 8 12UN (1/2” unitorque nut) 5 38112B (3/8” x 1 1/2” bolt) 4 38WA (3/8” USS flat washer) 8 38UN (3/8” unitorque nut) 4 38LWA (3/8” lock washer) 4
Recommended tools selection:
Torque wrench Standard socket set Standard wrench set Metric socket set Metric wrench set Tape measure
Loading...
+ 2 hidden pages