Tuff Country 52070 User Manual

Part # 52070 2007 - 2012 Toyota Tundra 4WD & 2WD 2008 - 2011 Toyota Sequoia 4WD & 2WD 2” front leveling kit
Part
# Description
Qty.
52070-01 Front strut spacers 2 52070NB Hardware bag 1 52070INST Instruction sheet (customer copy) 1 52070INST Instruction sheet (installer copy) 1
MIRRORHANGER Rear view mirror hanger 1
WARNINGDECAL
Warning decal 1
Congratulations on your selection to purchase a Tuff Country EZ-Ride Suspension System. We at Tuff Country are proud to offer a high quality product at the industries most competitive pricing. Thank you for your confidence in us, and our product.
Before installation begins, it is the customers/installers responsibility to make sure that all parts are on hand. If any parts are missing, please feel free to call one of our customer service representatives @ (801) 280-2777.
It is the customers/installers responsibility to read and understand all steps before installation begins. OEM manual should be used as a reference guide.
Make sure to use loctite on all new and stock hardware associated with this installation.
The Tuff Country EZ-Ride Suspension product safety label that is included in your kit box must be installed inside the cab in plain view of all occupants.
Installation manual
2007 - 2012 Toyota Tundra
4WD & 2WD - 2” front leveling kit
2008 - 2011 Toyota Sequoia
4WD & 2WD - 2” front leveling kit
Part # 52070
sj11142011rev.03
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends that a qualified and/or certified mechanic performs this installation.
If you desire to return your vehicle to stock, it is the customers responsibility to save all stock hardware.
This vehicles reaction and handling characteristics may differ from standard cars and/or trucks. Modifications to improve and/or enhance off road performance may raise the intended center of gravity. Extreme caution must be utilized when encountering driving conditions which may cause vehicle imbalance or loss of control. DRIVE SAFELY! Avoid abrupt maneuvers, such as sudden sharp turns which could cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a re-torque is performed on all hardware associated with this suspension system after the first 100 miles of installation. It is also the customers responsibility to do a complete re-torque after every 3000 miles or after every off road use.
After the original installation, Tuff Country EZ-Ride Suspension also recommends having the alignment checked every 6 months to ensure proper tracking, proper wear on tires and front end components. Tuff Country EZ-Ride Suspension takes no responsibility for abuse, improper installation or improper suspension maintenance.
It is the responsibility of the customer or the mechanic to wear safety glasses at all times when performing this installation.
Torque settings:
5/16” 15—18 ft lbs. 3/8” 28—32 ft lbs. 7/16” 30—35 ft lbs. 1/2” 65—85 ft lbs. 9/16” 85—120 ft lbs. 5/8” 95—130 ft lbs. 3/4” 100—140 ft lbs
Limited lifetime warranty
Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If failure should occur on any Tuff Country EZ-Ride Suspension component, your original sales receipt must accompany the warranted unit to receive warranty. Warranty will be void if the customer can not provide the original sales receipt. Do not install a body lift in conjunction with a suspension system. If a body lift is used in conjunction with any Tuff Country EZ-Ride Suspension product, your Tuff Country EZ-Ride Suspension WARRANTY WILL BE VOID. Tuff Country Inc. (“Tuff Country” ) suspension products are warranted to be free from defects in material and workmanship for life if purchased, installed and maintained on a non-commercial vehicle; otherwise, for a period of twelve (12) months, from the date of purchase and installation on a commercial vehicle, or twelve thousand (12,000) miles (which ever occurs first). Tuff Country does not warrant or make any representations concerning Tuff Country Products when not installed and used strictly in accordance with the manufacturer’s instructions for such installation and operation and accordance with good installation and maintenance practices of the automotive industry. This warranty does not apply to the cosmetic finish of Tuff Country products nor to Tuff Country products which have been altered, improperly installed, maintained, used or repaired, or damaged by accident, negligence, misuse or racing. (“Racing is used in its broadest sense, and, for example, without regards to formalities in relation to prizes, competition, etc.) This warranty is void if the product is removed from the original vehicle and re-installed on that or any other vehicle. This warranty is exclusive and is in lieu of any implied warranty of merchantability, fitness for a particular purpose or other warranty of quality, whether express or implied, except the warranty of title. All implied warranties are limited to the duration of this warranty. The remedies set forth in this warranty are exclusive. This warranty excludes all labor charges or other incidental of consequential damages. Any part or product returned for warranty claim must be returned through the dealer of the distributor from whom it was purchased. Tuff Country reserves the right to examine all parts returned to it for warranty claim to determine whether or not any such part has failed because of defect in material or workmanship. The obligation of Tuff Country under this warranty shall be limited to repairing, replacing or crediting, at its option, any part or product found to be so defective. Regardless of whether any part is repaired, replaced or credited under this warranty, shipping and/or transportation charges on the return of such product must be prepaid by the customer under this warranty.
Important information that needs to be read before installation begins:
Once part # 52070 has been installed. Tuff Country recommends a 32x10.50 tire package. If larger than a 32x10.50 tire is installed on your vehicle in conjunc­tion with part # 52070; Tuff Country assumes no liabil­ity and the warranty will be VOID.
Due to the different variation of the stock strut spring rate, height after installation of the spacer may vary. Any questions please feel free to contact Tuff Country or your local Tuff Country dealer.
Before installation begins, Tuff Country EZ-Ride Suspension highly recommends that the installer performs a test drive on the vehicle. During the test drive, check to see if there are any uncommon sounds or vibrations. If uncommon sounds or vibrations occur on the test drive, uncommon sounds or vibrations will be enhanced once the suspension system has been installed. Tuff Country EZ-Ride Suspension highly recommends notifying the customer prior to installation to inform the customer of these issues if they exist.
Tuff Country EZ-Ride Suspension packages (2) sets of instruction sheets with this box kit. (1) is for the installer and (1) is for the customer. The (1) for the customer has some post installation procedure literature and it is the installers responsibility to make sure that the customer receives a copy of the installation manual along with the literature.
Tuff Country EZ-Ride Suspension recommends a wall mounted strut compressor be used when performing the steps that talk about installing the strut spacer into the strut. If you do not have a wall mounted strut com­pressor, please have these steps performed by your local Toyota Dealership.
Hardware bag 52070NB includes:
Description
Quantity
S10051 (1.750” x .510” x .950”) 2 S10090 (1.000” x .500” x .400”) 2 1/2” x 6” bolts 2 7/16 USS flat washers 2 1/2” unitorque nuts 2
Recommended tools selection: Torque wrench Standard socket set Standard wrench set Metric socket set Metric wrench set Tape measure Hydraulic floor jacks
Please follow instructions carefully:
Before installation begins, measure from the center of the hub, to the bottom of the fender well, and record measurements below.
Pre-installation measurements:
Driver side front:_______________________________ Passenger side front:___________________________
At the end of the installation take the same measurements and compare to the pre-installation measurements.
Post installation measurements:
Driver side front:______________________________ Passenger side front:__________________________
Front end installation:
1. To begin installation, block the rear tires of the vehicle so that the vehicle is stable and can’t roll backwards. Safely lift the front of the vehicle and support the frame with a pair of jack stands. Place a jack stand on both the driver and the passenger side. Next, remove the front wheels and tires from both sides.
2. Working on the driver side, remove the hardware that connects the ABS line bracket to the upper control arm. Save the hardware for later re-installation. Repeat proce­dure on the passenger side.
3. Working on the driver side, remove the hardware that connects the brake line bracket to the knuckle. Save the hardware for later re­installation. Repeat pro­cedure in the passenger side.
4. Working on the driver side, remove the (4) upper nuts that connect the strut into the upper location. Save the nuts for later re-installation. Repeat procedure on the passenger side. Special note: Only remove the (4) upper outer
nuts, DO NOT remove the nut in the middle of the strut.
5. Working on the driver side, remove the cotter pin from the upper control arm ball joint. Save the cotter pin for later re-installation. Repeat procedure on the passenger side.
6. Working on the driver side, loosen but do not remove the nut that connects the upper control arm ball joint to the steering knuckle. Carefully break the taper by striking the knuckle with a hammer. Special note: Take special care
not to damage the upper control arm ball joint or rip the upper control arm ball joint dust boot. For now, leave the upper control arm attached to the knuckle. We want to just break the taper for now. Repeat procedure on the
passenger side.
7. Working on the driver side, remove the cotter pin from the outer tie rod ball joint. Save the cotter pin for later re­installation. Repeat procedure on the passenger side.
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