Tuff Country 43001 User Manual
Part # 43001
2007 - 2013 Jeep JK (4 Door)
3” suspension system
Part
# Description
Qty.
43000-CL01 Front coil spring 2
43000-CL02 Rear coil spring 2
43000-01 Rear track bar bracket 1
43000NB Hardware bag 1
43000NB1 Hardware bag 1
44000-09 Front bump stop 2
44000-10 Rear bump stop 2
44000-13 Rear coil spring spacer 2
F2355-02 Sway bar end links 2
43001INST Instruction manual 1
INSTFILLER Instruction filler 1
NAMETAG Name tag 1
MIRRORHANGER Rear view mirror hanger 1
WARNINGDECAL
Warning decal 1
Congratulations on your selection to purchase a Tuff
Country EZ-Ride Suspension System. We at Tuff
Country EZ-Ride Suspension are proud to offer a high
quality product at the industries most competitive pricing. Thank you for your confidence in us and our product.
If you desire to return your vehicle to stock, it is the
customers responsibility to save all stock hardware
and components.
The Tuff Country EZ-Ride Suspension product safety
label that is included in your kit box must be installed
inside the cab in plain view of all occupants.
Special note: Before installation begins, it is the
customers/installers responsibility to make sure that
all parts are on hand. If any parts are missing, please
feel free to call one of our customer service representatives @ (801) 280-2777.
Make sure to use loctite on all new and stock hardware
associated with the installation of this suspension system.
Installation manual
3” suspension system
2007 - 2013
Jeep JK (4 Door)
Part # 43001
sj10102013rev.02
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends
that a qualified or a certified mechanic performs this
installation.
It is the responsibility of the customer/installer to wear
safety glasses at all times when performing this installation.
It is the customers/installers responsibility to read and
understand all steps before installation begins. If you
have any questions or concerns, please contact our
technical department @ (801) 280-2777. Also, the OEM
manual should be used as a reference guide.
This vehicles reaction and handling characteristics
may differ from standard cars and/or trucks.
Modifications to improve and/or enhance off road performance may raise the intended center of gravity.
Extreme caution must be utilized when encountering
driving conditions which may cause vehicle imbalance
or loss of control. DRIVE SAFELY! Avoid abrupt
maneuvers: such as sudden sharp turns which could
cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a
re-torque is performed on all hardware associated with
this suspension system after the first 100 miles of
installation. It is also the customers responsibility to
do a complete re-torque after every 3000 miles or after
every off road use.
After the original installation, Tuff Country EZ-Ride
Suspension also recommends having the alignment
checked every 6 months to ensure proper tracking,
proper wear on tires and front end components. Tuff
Country EZ-Ride Suspension takes no responsibility
for abuse, improper installation or improper suspension maintenance.
Limited lifetime warranty
Notice to all Tuff Country EZ-Ride Suspension
customers: It is your responsibility to keep your
original sales receipt! If failure should occur on any
Tuff Country EZ-Ride Suspension component, your
original sales receipt must accompany the warranted
unit to receive warranty. Warranty will be void if the
customer can not provide the original sales receipt. Do
not install a body lift in conjunction with a suspension
system. If a body lift is used in conjunction with any
Tuff Country EZ-Ride Suspension product, your Tuff
Country EZ-Ride Suspension WARRANTY WILL BE
VOID. Tuff Country Inc. (“Tuff Country” ) suspension
products are warranted to be free from defects in
material and workmanship for life if purchased,
installed and maintained on a non-commercial vehicle;
otherwise, for a period of twelve (12) months, from the
date of purchase and installation on a commercial
vehicle, or twelve thousand (12,000) miles (which ever
occurs first). Tuff Country does not warrant or make
any representations concerning Tuff Country Products
when not installed and used strictly in accordance
with the manufacturer’s instructions for such
installation and operation and accordance with good
installation and maintenance practices of the
automotive industry. This warranty does not apply to
the cosmetic finish of Tuff Country products nor to
Tuff Country products which have been altered,
improperly installed, maintained, used or repaired, or
damaged by accident, negligence, misuse or racing.
(“Racing is used in its broadest sense, and, for
example, without regards to formalities in relation to
prizes, competition, etc.) This warranty is void if the
product is removed from the original vehicle and
re-installed on that or any other vehicle. This warranty
is exclusive and is in lieu of any implied warranty of
merchantability, fitness for a particular purpose or
other warranty of quality, whether express or implied,
except the warranty of title. All implied warranties are
limited to the duration of this warranty. The remedies
set forth in this warranty are exclusive. This warranty
excludes all labor charges or other incidental of
consequential damages. Any part or product returned
for warranty claim must be returned through the
dealer of the distributor from whom it was purchased.
Tuff Country reserves the right to examine all parts
returned to it for warranty claim to determine whether
or not any such part has failed because of defect in
material or workmanship. The obligation of Tuff
Country under this warranty shall be limited to
repairing, replacing or crediting, at its option, any part
or product found to be so defective. Regardless of
whether any part is repaired, replaced or credited
under this warranty, shipping and/or transportation
charges on the return of such product must be prepaid
by the customer under this warranty.
Important information that needs to be read before
installation begins:
The stock wheels will work in conjunction with this
suspension system but installing a larger tire on the
stock wheels will cause rubbing on the sway bar and
the control arms. Tuff Country recommends when
purchasing new wheels that you purchase wheels with
a 4.5” back spacing or less. Tuff Country recommends
a 35” x12.50” tire package. If larger than a 35” x12.50”
tire is installed on your vehicle in conjunction with part
# 43001; Tuff Country assumes no liability and the
warranty will be VOID. Also, the new JK’s have a
larger braking system, a minimum of a 16” wheel is
required for use in conjunction with the installation of
the suspension system.
This Suspension System comes with (1) installation
manual and some post installation procedure literature and it is the installers responsibility to make sure
that the customer receives the post installation procedure literature. If a customer would like a copy of the
installation manual, please have them visit our website
at www.tuffcountry.com. Have them go to the customer care section to download these instructions. If
you have any questions, please feel free to call us at
(801) 280-2777.
New longer front and rear shocks are needed after this
suspension system has been installed and the front
and rear shocks need to be ordered as a separate part
#. If you have not already ordered your front and rear
shocks, please feel free to contact Tuff Country or
your local Tuff Country dealer and order your new
front and rear shocks. Tuff Country recommends
installing a 26” fully extended shock in the front and
rear.
Before installation begins, Tuff Country EZ-Ride
Suspension highly recommends that the installer
performs a test drive on the vehicle. During the test
drive, check to see if there are any uncommon sounds
or vibrations. If uncommon sounds or vibrations occur
on the test drive, uncommon sounds or vibrations will
be enhanced once the suspension system has been
installed. Tuff Country EZ-Ride Suspension highly
recommends notifying the customer prior to installation to inform the customer of these issues if they
exist.
Recommended tools selection:
Torque wrench
Standard socket set
Standard wrench set
Metric socket set
Metric wrench set
Tape measure
Hydraulic floor jacks
Air chisel
Hardware bag 43000NB includes:
Description
Quantity
916312B (9/16”x 3 1/2” bolt) 1
12WA (1/2” USS flat washer) 2
916UN (9/16” unitorque nut) 1
381B (3/8” x 1” bolt) 4
516WA (5/16” USS flat washer) 2
38FLN (3/8” flange lock nut) 4
38LWA (3/8” lock washer) 2
12212B (1/2” x 2 1/2” bolt) 2
716WA (7/16” USS flat washer) 6
12UN (1/2” unitorque nut) 2
1434B (1/4” x 3/4” bolt) 2
14WA (1/4” USS flat washer) 4
14UN (1/4” unitorque nut) 2
Hardware bag 43000NB1 includes:
Description
Quantity
43000-02 (rear brake line bracket) 2
43000-03 (rear coil spring retaining washer) 2
43000-04 (nut bracket) 1
S10026 (.680” x .500” x 1.500” sleeve) 4
MO2220 (poly bushing) 8
S10065 (1.250” x .563” x 1.600” sleeve) 1
BP21 (clevis mount) 2
Please follow instructions carefully:
Before installation begins, measure from the center of
the hub, to the bottom of the fender well, and record
measurements below.
Pre-installation measurements:
Driver side front:_________________________________
Passenger side front:_____________________________
Driver side rear:__________________________________
Passenger side rear:______________________________
At the end of the installation take the same
measurements and compare to the pre-installation
measurements.
Post-installation measurements:
Driver side front:_________________________________
Passenger side front:_____________________________
Driver side rear:_________________________________
Passenger side rear:______________________________
Front end installation:
1. To begin installation, carefully lift the vehicle into the air
and support the vehicle with jack stands. Place a jack stand
on both the driver and the passenger side. Also at this time,
place a pair of hydraulic floor jacks under the front and rear
axle. Next, remove the front wheels and tires from both
sides.
2. Working on the driver side, remove the front sway bar end
link from the axle mount and sway bar. Save the lower hardware but the sway bar end link may be discard. Repeat procedure on the passenger side.
3. Working on the driver side, remove the rear sway bar end
link from the axle mount and the sway bar. Save the hardware and end link. Special note: the stock rear sway bar
end link will be installed in the front of the vehicle.
Repeat procedure on the passenger side.
4. Working on the driver side, remove the hardware attaching the OE brake line bracket to the side of the frame rail.
Save the hardware and repeat on the passenger side.
5. Working on the driver side, remove the shock from the
vehicle. Save the hardware. The shock maybe discarded.
Special note: New longer front shocks are needed after
this suspension system has been installed and the
shocks need to be ordered as a separate part #. If you
have not already ordered your shocks, please feel free
to contact Tuff Country or your local Tuff Country dealer and order your new shocks. Tuff Country recommends installing a 26” fully extended shock in the front.
6. Carefully lower down on both hydraulic floor jacks at the
same time allowing enough room for the coil springs to be
removed remove.
Working on the driver side, remove and
discard the coil
springs. Repeat
procedure on the
passenger side.
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