Tuff Country 33119 User Manual

Part # 33119 2013 Ram 3500 4WD 3” Suspension Kit
Part
# Description
Qty.
33118-01 Front coil spring spacer 2 33118-02 Track Bar relocation bracket 1 BL102 Rear block 2 5U-41815R 9/16” x 4 1/8” x 15” round u-bolt 4 916NW Hardware bag 1 33119NB Hardware bag 1 70504 Pitman arm 1 S10242 1.000” x .750” x 1.430” sleeve 1 33119INST Instruction manual 1
MIRRORHANGER Rear view mirror hanger 1 WARNINGDECAL Warning decal 1
INSTFILLER Instruction filler 1 NAMETAG Name tag 1
Congratulations on your selection to purchase a Tuff Country EZ-Ride Suspension System. We at Tuff Country EZ-Ride Suspension are proud to offer a high quality product at the industries most competitive pric­ing. Thank you for your confidence in us and our prod­uct.
If you desire to return your vehicle to stock, it is the customers responsibility to save all stock hardware and components.
The Tuff Country EZ-Ride Suspension product safety label that is included in your kit box must be installed inside the cab in plain view of all occupants.
Installation manual
3” Suspension Kit
2013 Ram 3500 4WD
Part # 33119
sj10232013rev.01
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends that a qualified or a certified mechanic performs this installation.
It is the responsibility of the customer/installer to wear safety glasses at all times when performing this instal­lation.
It is the customers/installers responsibility to read and understand all steps before installation begins. If you have any questions or concerns, please contact our technical department @ (801) 280-2777. Also, the OEM manual should be used as a reference guide.
This vehicles reaction and handling characteristics may differ from standard cars and/or trucks. Modifications to improve and/or enhance off road per­formance may raise the intended center of gravity. Extreme caution must be utilized when encountering driving conditions which may cause vehicle imbalance or loss of control. DRIVE SAFELY! Avoid abrupt maneuvers: such as sudden sharp turns which could cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a re-torque is performed on all hardware associated with this suspension system after the first 100 miles of installation. It is also the customers responsibility to do a complete re-torque after every 3000 miles or after every off road use.
After the original installation, Tuff Country EZ-Ride Suspension also recommends having the alignment checked every 6 months to ensure proper tracking, proper wear on tires and front end components. Tuff Country EZ-Ride Suspension takes no responsibility for abuse, improper installation or improper suspen­sion maintenance.
Limited lifetime warranty
Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If failure should occur on any Tuff Country EZ-Ride Suspension component, your original sales receipt must accompany the warranted unit to receive warranty. Warranty will be void if the customer can not provide the original sales receipt. Do not install a body lift in conjunction with a suspension system. If a body lift is used in conjunction with any Tuff Country EZ-Ride Suspension product, your Tuff Country EZ-Ride Suspension WARRANTY WILL BE VOID. Tuff Country Inc. (“Tuff Country” ) suspension products are warranted to be free from defects in material and workmanship for life if purchased, installed and maintained on a non-commercial vehicle; otherwise, for a period of twelve (12) months, from the date of purchase and installation on a commercial vehicle, or twelve thousand (12,000) miles (which ever occurs first). Tuff Country does not warrant or make any representations concerning Tuff Country Products when not installed and used strictly in accordance with the manufacturer’s instructions for such installation and operation and accordance with good installation and maintenance practices of the automotive industry. This warranty does not apply to the cosmetic finish of Tuff Country products nor to Tuff Country products which have been altered, improperly installed, maintained, used or repaired, or damaged by accident, negligence, misuse or racing. (“Racing is used in its broadest sense, and, for example, without regards to formalities in relation to prizes, competition, etc.) This warranty is void if the product is removed from the original vehicle and re-installed on that or any other vehicle. This warranty is exclusive and is in lieu of any implied warranty of merchantability, fitness for a particular purpose or other warranty of quality, whether express or implied, except the warranty of title. All implied warranties are limited to the duration of this warranty. The remedies set forth in this warranty are exclusive. This warranty excludes all labor charges or other incidental of consequential damages. Any part or product returned for warranty claim must be returned through the dealer of the distributor from whom it was purchased. Tuff Country reserves the right to examine all parts returned to it for warranty claim to determine whether or not any such part has failed because of defect in material or workmanship. The obligation of Tuff Country under this warranty shall be limited to repairing, replacing or crediting, at its option, any part or product found to be so defective. Regardless of whether any part is repaired, replaced or credited under this warranty, shipping and/or transportation charges on the return of such product must be prepaid by the customer under this warranty.
Important information that needs to be read before instal­lation begins:
This Suspension kit is designed to fit the new style 3 link front suspension. You can identify this by your front shock being outside the front coil spring. If your front shock is inside the coil spring, this kit will not work and you will need to call Tuff Country or your local Tuff Country dealer and order the proper kit for your vehicle.
Tuff Country recommends a 35” x 12.50” tire and wheel package. If taller than a 35” tire is installed, Tuff Country assumes no liability and the warranty will be VOID!
Once this Suspension Kit has been installed, longer front shocks will be need and the front shocks need to be ordered as a seperate part #. If you have not already ordered your new front shocks, please contact Tuff Country or your local Tuff Country dealer and order your new front shocks. Tuff Country EZ Ride Suspension rec­ommends installing a 26” fully extended shock in the front. The stock rear shocks will work once this Suspension kit has been installed but if you want to replace the rear shocks, Tuff Country EZ Ride Suspension recommends installing a 30” fully extended shock.
This Suspension kit comes with (1) installation manual and some post installation procedure literature and it is the installers responsibility to make sure that the cus­tomer receives the post installation procedure literature. If a customer would like a copy of the installation manu­al, please have them visit our website at www.tuffcoun­try.com. Have them go to the customer care section to download these instructions. If you have any questions, please feel free to call us at (801) 280-2777.
Before installation begins, Tuff Country EZ-Ride Suspension highly recommends that the installer per­forms a test drive on the vehicle. During the test drive, check to see if there are any uncommon sounds or vibra­tions. If uncommon sounds or vibrations occur on the test drive, uncommon sounds or vibrations will be enhanced once the suspension system has been installed. Tuff Country EZ-Ride Suspension highly rec­ommends notifying the customer prior to installation to inform the customer of these issues if they exist.
Make sure to use loctite on all new and stock hardware associated with the installation of this suspension sys­tem.
Special note: Before installation begins, it is the cus­tomers/installers responsibility to make sure that all parts are on hand. If any parts are missing, please feel free to call one of our customer service representatives @ (801) 280-2777.
Recommended tools selection:
Torque wrench Standard socket set Standard wrench set Metric socket set Metric wrench set Tape measure Hydraulic floor jacks
Hardware bag 33118NB includes:
Description Quantity
381B (3/8” x 1” bolt) 2 516WA (5/16” USS flat washer) 4 38UN (3/8” unitorque nut) 2 12114B (1/2” x 1 1/4” bolt) 1 716WA (7/16” USS flat washer) 2 12UN (1/2” unitorque nut) 1 M1890B (18 mm x 90 mm bolt) 1 M18WA (18 mm flat washer) 2 M18UN (18 mm unitorque nut) 1
Hardware bag 916NW includes:
Description
Quantity
916HN (9/16” u-bolt high nut) 8 SUW-916 (9/16” harden u-bolt washer) 8
Please follow instructions carefully:
Before installation begins, measure from the center of the hub, to the bottom of the fender well, and record measurements below.
Pre-installation measurements:
Driver side front:_________________________________ Passenger side front:_____________________________ Driver side rear:__________________________________ Passenger side rear:______________________________
At the end of the installation take the same measurements and compare to the pre-installation measurements.
Post-installation measurements:
Driver side front:_________________________________ Passenger side front:_____________________________ Driver side rear:_________________________________ Passenger side rear:______________________________
Front end installation:
1. To begin installation, block the rear tires of the vehicle so that the vehicle is stable and can’t roll backwards. Safely lift the front of the vehicle and support the vehicle with a pair of jack stands. Place a jack stand on both the driver and the
passenger side. Next, remove the front wheels and tires from both sides.
2. Place a pair of hydraulic floor jacks under the front axle. Place one on the driver side and passenger side. Carefully raise up on both hydraulic floor jacks at the same time until they come into contact with the front axle.
3. Working on the driver side, remove the shock from the upper and lower mounting location and save the lower mounting hardware. The upper hardware and shock may be discarded. Repeat procedure on the passenger side.
Special note: Once this Suspension Kit has been installed, longer front shocks will be need and the front shocks need to be ordered as a seperate part #. If you have not already ordered your new front shocks, please contact Tuff Country or your local Tuff Country dealer and order your new front shocks. Tuff Country EZ Ride Suspension recommends installing a 26” fully extended shock in the front.
4. Working on the driver side, remove the sway bar end link from the sway bar. Save the hardware. Repeat procedure on the passenger side.
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