Tuff Country 14711 User Manual

INSTALLATION MANUAL
2”, 3” OR 4” FRONT AND REAR
SPRING SUSPENSION SYSTEM
CHEVY PICKUP & BLAZER 1/2 TON
1973 —– 1987
PART # 14711
SJ052102
PART NUMBER : 14711 1973 — 1987 CHEVY PICK UP & BLAZER 1/2 TON 2”, 3” OR 4” FRONT AND REAR SPRING SUSPENSION SYSTEM
PARTS LIST:
Part # Description Qty.
5U-6109R 5/8” X 3 1/2” X 9 5/8” Round U-bolts 1 5U-3507R 5/8” X 3” X 7 5/8” Round U-bolts 7 58NW 5/8” High Nuts & Washers 2 GMSBNB1 Front Spring Eye Bolts 1 GMSBNB3 Rear Spring Eye Bolts 1 GMBLNB Front & Rear Brake Line Extensions & Hardware 1 LUBE Lube Pack 2 14711INST Instruction Sheet 1
Congratulations on your selection to purchase a Tuff Country EZ-Ride Suspension System. We at Tuff Country are proud to offer a high quality product at the industries most competitive pricing. Thank you for your confidence in us, and our product.
Before installation begins, it is the customers/installers responsibility to make sure that all parts are on hand. If any parts are missing, please feel free to call one of our customer service representative @ (800) 288-2190.
Make sure to use locktite on all new and stock hardware associated with this installation.
Torque Settings
5/16” 15—18 ft lbs. 3/8” 28—32 ft lbs. 7/16” 30—35 ft lbs. 1/2” 65—85 ft lbs. 9/16” 85—120 ft lbs. 5/8” 95—130 ft lbs. 3/4” 100—140 ft lbs.
Tuff Country EZ-Ride Suspension highly recom­mends that a qualified and or certified mechanic per­forms this installation.
If you desire to return your vehicle to stock, it is the customers responsibility to save all stock hardware.
This vehicles reaction and handling characteristics may differ from standard cars and/or trucks. Modifi­cations to improve and/or enhance off road perform­ance may raise the intended center of gravity. Ex­treme caution must be utilized when encountering driving conditions which may cause vehicle imbal­ance or loss of control. DRIVE SAFELY! Avoid abrupt maneuvers, such as sudden sharp turns which could cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a re-torque is performed on all hardware associated with this suspension system after the first 500 miles of installation. It is also the customers responsibility to do a complete re-torque after every 3000 miles or after every off road use.
After the original installation, Tuff Country EZ-Ride Suspension also recommends having the alignment check every 6 months to ensure proper tracking, proper wear on tires and front end components. Tuff Country EZ-Ride Suspension take no responsibility for abuse, improper installation or improper suspen­sion maintenance.
It is the responsibility of the customer or the me­chanic to wear safety glasses at all times when per­forming this installation.
It is the customers/installers responsibility to read and understand all steps before installation begins. OEM manual should be used as a reference guide.
The Tuff Country EZ-Ride Suspension product safety label that is included in your kit box must be in­stalled inside the cab in plain view of all occupants.
It is the responsibility of the installers to make sure that the rear view mirror hanger is hung from the rear view mirror. The rear view mirror hanger has instructions on proper post installation procedure.
IMPORTANT CUSTOMER INFORMATION
LIMITED LIFETIME WARRENTY
Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If failure should occur on any Tuff Country EZ-Ride Suspension component, your original sales receipt must accompany the warranted unit to receive warranty. Warranty will be void if the customer can not provide the original sales receipt. Do not install a body lift in conjunction with a suspension system. If a body lift is used in conjunction with any Tuff Country EZ-Ride Suspension product, your Tuff Country EZ-Ride Suspension WARRANTY WILL BE VOID. Country Inc. (“Tuff Country” ) suspension products are warranted to be free from defects in material and workmanship for life if purchased, installed and maintained on a non-commercial vehicle; otherwise, for a period of twelve (12) months, from the date of purchase and installation on a commercial vehicle, or twelve thousand (12,000) miles (which ever occurs first). Tuff Country does not warrant or make any representations concerning Tuff Country Products when not installed and used strictly in accordance with the manufacturer’s instructions for such installation and operation and accordance with good installation and maintenance practices of the automotive industry. This warranty does not apply to the cosmetic finish of Tuff Country products nor to Tuff Country products which have been altered, improperly installed, maintained, used or repaired, or damaged by accident, negligence, misuse or racing. (“Racing is used in its broadest sense, and, for example, without regards to formalities in relation to prizes, competition, etc.) This warranty is void if the product is removed from the original vehicle and re­installed on that or any other vehicle. This warranty is exclusive and is in lieu of any implied warranty of merchantability, fitness for a particular purpose or other warranty of quality, whether express or implied, except the warranty of title. All implied warranties are limited to the duration of this warranty. The remedies set forth in this warranty are exclusive. This warranty excludes all labor charges or other incidental of consequential damages. Any part or product returned for warranty claim must be returned through the dealer of the distributor from whom it was purchased. Tuff Country reserves the right to examine all parts returned to it for warranty claim to determine whether or not any such part has failed because of defect in material or workmanship. The obligation of Tuff Country under this warranty shall be limited to repairing, replacing or crediting, at its option, any part or product found to be so defective. Regardless of whether any part is repaired, replaced or credited under this warranty, shipping and/or transportation charges on the return of such product must be prepaid by the customer under this warranty.
Tuff
Special Note: This box kit is used on 2”, 3” or 4” kits, it includes the front and rear U-bolts, front and rear brake line extensions, front and rear spring eye bolts and all necessary hardware.
If you are installing a 2” Tuff Country EZ-Ride Suspension on your vehicle, please read the following:
Tuff Country EZ-Ride Suspension offers two styles of front springs, a Heavy Duty spring and a EZ-Ride spring. If you have not already ordered your front springs, please contact Tuff Country or your local Tuff Country dealer and order (2) 18270 (Front EZ­Ride Springs) or (2) 18271 (Front Heavy Duty Springs). Also Chevy/GMC offers (2) different length rear springs, a 52” rear leaf spring and a 56” rear leaf spring. If the vehicle that you are working on has a 52” rear leaf spring, and you have not already ordered your rear leaf springs, please contact Tuff Country or your local Tuff Country dealer and order (2) 19270 (Rear 52” EZ-Ride Spring). Unfortunately Tuff Country EZ-Ride Suspension does not offer a 56” rear leaf spring. Also, Tuff Country EZ-Ride Suspension recommends running a 32” x 10.50” tire for maximum tire clearance. Special Note: This tire size in not 100% accurate due to variations in wheel width, wheel off set, tire diameters and driving habits.
If you are installing a 3” Tuff Country EZ-Ride Suspension on your vehicle, please read the following:
Tuff Country EZ-Ride Suspension offers two styles of front springs, a Heavy Duty spring and a EZ-Ride spring. If you have not already ordered your front springs, please contact Tuff Country or your local Tuff Country dealer and order (2) 18370 (Front EZ­Ride Springs) or (2) 18371 (Front Heavy Duty Springs). Also Chevy/GMC offers (2) different length rear springs, a 52” rear leaf spring and a 56” rear leaf spring. If the vehicle that you are working on has a 52” rear leaf spring, and you have not already ordered your rear leaf springs, please contact Tuff Country or your local Tuff Country dealer and order (2) 19370 (Rear 52” EZ-Ride Spring). Unfortunately Tuff Country EZ-Ride Suspension does not offer a 56” rear leaf spring. Also, Tuff Country EZ-Ride Suspension recommends running a 32” x 12.50” tire for maximum tire clearance. Special Note: This tire size in not 100% accurate due to variations in wheel width, wheel off set, tire diameters and driving habits.
If you are installing a 4” Tuff Country EZ-Ride Suspension on your vehicle, please read the following:
Tuff Country EZ-Ride Suspension offers two styles of front springs, a Heavy Duty spring and a EZ-Ride spring. If you have not already ordered your front springs, please contact Tuff Country or your local Tuff Country dealer and order (2) 18470 (Front EZ­Ride Springs) or (2) 18471 (Front Heavy Duty Springs). Also Chevy/GMC offers (2) different length rear springs, a 52” rear leaf spring and a 56” rear leaf spring. If you have not already ordered your rear springs, please contact Tuff Country or your local Tuff Country dealer and order (2) 19470 (Rear 52” EZ­Ride Spring) or (2) 19471 (Rear 56” EZ-Ride Spring). Also, Tuff Country EZ-Ride Suspension recommends running a 33” x 12.50” tire for maximum tire clearance. Special Note: This tire size in not 100% accurate due to variations in wheel width, wheel off set, tire diameters and driving habits. Tuff Country EZ-Ride Suspension highly recommends installing a raised steering arm once a 4” suspension system has been installed. If you have not already ordered your raised steering arm, please contact Tuff Country or your local Tuff Country dealer and order part # 70100.
Please Follow Instruction Carefully
Before installation begins, drive and check to make sure there are no uncommon sounds and or frame damage. Also at this time measure from the center of the hub to the bottom of the fender well and record measurements below.
Pre Installation Measurements:
Driver Side Front:______________________________ Passenger Side Front:__________________________ Driver Side Rear:______________________________ Passenger Side Rear:__________________________
At the end of the installation take the same measurements and compare to the pre-installation measurements.
Post Installation Measurements:
Driver Side Front:______________________________ Passenger Side Front:__________________________ Driver Side Rear:______________________________ Passenger Side Rear:__________________________
Front End Installation:
1. To begin installation, block the rear tires of the vehicle so that the vehicle is stable and can’t roll backwards. Safely lift the front of the vehicle and support the frame with jack stands. Place a jack stand on both the driver
and passenger side. Next remove the wheels and tires from both sides.
2. Working on the driver side, remove the stock shock from the stock upper and lower mounting point and save hardware for later re-installation. The stock shocks may be discarded. Special Note: New longer front shocks
are needed, if you have not already ordered shocks, please contact Tuff Country or your local Tuff Country dealer and order the proper shocks. Tuff Country recommends using a 20” fully extended nitrogen gas shock when installing a 2” suspension system and a 23” fully extended nitrogen gas shock when installing a 3” or 4” suspension system. Repeat procedure on the passenger side. Special Note: If the vehicle that you are working on has the dual shock option, remove both shocks and discard.
3. Working on the driver side, disconnect the stock brake line at the frame mount. Let the stock brake line hang.
Special Note: Brake fluid is going to leak out, it is a good idea to place a bucket under the vehicle to catch the brake fluid that will leak out. After the installation is complete, the brake lines will need to be bleed. Repeat procedure on the passenger side.
See Illustration # 1
4. Working on the driver side, remove the stock cotter pin and caster nut that connects the stock drag link ball joint to the stock steering arm. If you are not going to replace the stock steering arm with a raised steering arm, save the stock cotter pin and caster nut for later re-installation. Remove the stock drag link from the stock steering arm and let the stock drag link hang. Special Note: Tuff
Country EZ-Ride Suspension highly recommends installing a raised steering arm once a 4” suspension system has been installed. If you have not already ordered your raised steering, please contact Tuff Country or your local Tuff Country dealer and order part # 70100. If you are installing a 2” or 3” suspension system, you may skip this step.
5. Place a pair of hydraulic floor jacks under the front axle. Place one hydraulic floor jack on the driver side and one on the passenger side.
6. Working on the driver side, remove the stock U-bolts from the stock location. The stock U-bolts and hardware may be discarded. Repeat procedure on the passenger side.
7. Carefully lower down on both hydraulic floor jacks at the same time approximately 5”. This will allow enough room for the new front springs to be installed into the stock location.
8. Working on the driver side, remove the stock spring from the stock location. The stock front spring, stock front spring hanger hardware and stock front spring shackle hardware may be discarded. Repeat procedure
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