Tuff Country 14059 User Manual

Part # 14059 2014 Chevy or GMC 1500 4WD 4” suspension system
Part
# Description
Qty.
14056-01 Upper strut spacer 2 14056-02 Rear upper shock bracket 2 14056-06 DS upper control arm 1 14056-07 PS upper control arm 1 BL302 Rear lifted block 2 5U-249S 9/16” x 2 9/16” x 11 5/8” square u-bolt 4 916NW Hardware bag 1 14059NB Hardware bag 1 14059PL Hardware bag 1 14056INST Instruction manual 1
MIRRORHANGER Rear view mirror hanger 1
WARNINGDECAL
Warning decal 1 INSTFILLER Instruction filler 1 NAMETAG Name tag 1
Congratulations on your selection to purchase a Tuff Country EZ-Ride Suspension System. We at Tuff Country EZ-Ride Suspension are proud to offer a high quality product at the industries most competitive pric­ing. Thank you for your confidence in us and our prod­uct.
If you desire to return your vehicle to stock, it is the customers responsibility to save all stock hardware and components.
The Tuff Country EZ-Ride Suspension product safety label that is included in your kit box must be installed inside the cab in plain view of all occupants.
Installation manual
4” suspension system
2014 Chevy or GMC
1500 4WD
Part # 14059
sj09052013rev.01
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends that a qualified or a certified mechanic performs this installation.
It is the responsibility of the customer/installer to wear safety glasses at all times when performing this instal­lation.
It is the customers/installers responsibility to read and understand all steps before installation begins. If you have any questions or concerns, please contact our technical department @ (801) 280-2777. Also, the OEM manual should be used as a reference guide.
This vehicles reaction and handling characteristics may differ from standard cars and/or trucks. Modifications to improve and/or enhance off road per­formance may raise the intended center of gravity. Extreme caution must be utilized when encountering driving conditions which may cause vehicle imbalance or loss of control. DRIVE SAFELY! Avoid abrupt maneuvers: such as sudden sharp turns which could cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a re-torque is performed on all hardware associated with this suspension system after the first 100 miles of installation. It is also the customers responsibility to do a complete re-torque after every 3000 miles or after every off road use.
After the original installation, Tuff Country EZ-Ride Suspension also recommends having the alignment checked every 6 months to ensure proper tracking, proper wear on tires and front end components. Tuff Country EZ-Ride Suspension takes no responsibility for abuse, improper installation or improper suspen­sion maintenance.
Limited lifetime warranty
Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If failure should occur on any Tuff Country EZ-Ride Suspension component, your original sales receipt must accompany the warranted unit to receive warranty. Warranty will be void if the customer can not provide the original sales receipt. Do not install a body lift in conjunction with a suspension system. If a body lift is used in conjunction with any Tuff Country EZ-Ride Suspension product, your Tuff Country EZ-Ride Suspension WARRANTY WILL BE VOID. Tuff Country Inc. (“Tuff Country” ) suspension products are warranted to be free from defects in material and workmanship for life if purchased, installed and maintained on a non-commercial vehicle; otherwise, for a period of twelve (12) months, from the date of purchase and installation on a commercial vehicle, or twelve thousand (12,000) miles (which ever occurs first). Tuff Country does not warrant or make any representations concerning Tuff Country Products when not installed and used strictly in accordance with the manufacturer’s instructions for such installation and operation and accordance with good installation and maintenance practices of the automotive industry. This warranty does not apply to the cosmetic finish of Tuff Country products nor to Tuff Country products which have been altered, improperly installed, maintained, used or repaired, or damaged by accident, negligence, misuse or racing. (“Racing is used in its broadest sense, and, for example, without regards to formalities in relation to prizes, competition, etc.) This warranty is void if the product is removed from the original vehicle and re-installed on that or any other vehicle. This warranty is exclusive and is in lieu of any implied warranty of merchantability, fitness for a particular purpose or other warranty of quality, whether express or implied, except the warranty of title. All implied warranties are limited to the duration of this warranty. The remedies set forth in this warranty are exclusive. This warranty excludes all labor charges or other incidental of consequential damages. Any part or product returned for warranty claim must be returned through the dealer of the distributor from whom it was purchased. Tuff Country reserves the right to examine all parts returned to it for warranty claim to determine whether or not any such part has failed because of defect in material or workmanship. The obligation of Tuff Country under this warranty shall be limited to repairing, replacing or crediting, at its option, any part or product found to be so defective. Regardless of whether any part is repaired, replaced or credited under this warranty, shipping and/or transportation charges on the return of such product must be prepaid by the customer under this warranty.
Important information that needs to be read before installation begins:
The design of this kit is to be used with after market wheels. Tuff Country recommends a 33 x 11.50” tire with a wheel that has a back spacing of 4.5” or less. If the stock wheels are used, contact with the new upper control arm will occur.
This Suspension System comes with (1) installation manual and some post installation procedure litera­ture and it is the installers responsibility to make sure that the customer receives the post installation proce­dure literature. If a customer would like a copy of the installation manual, please have them visit our website at www.tuffcountry.com. Have them go to the cus­tomer care section to download these instructions. If you have any questions, please feel free to call us at (801) 280-2777.
Before installation begins, Tuff Country EZ-Ride Suspension highly recommends that the installer performs a test drive on the vehicle. During the test drive, check to see if there are any uncommon sounds or vibrations. If uncommon sounds or vibrations occur on the test drive, uncommon sounds or vibrations will be enhanced once the suspension system has been installed. Tuff Country EZ-Ride Suspension highly recommends notifying the customer prior to installa­tion to inform the customer of these issues if they exist.
Make sure to use loctite on all new and stock hardware associated with the installation of this suspension system.
Special note: Before installation begins, it is the customers/installers responsibility to make sure that all parts are on hand. If any parts are missing, please feel free to call one of our customer service represen­tatives @ (801) 280-2777.
Recommended tools selection:
Cut off wheel Torque wrench Standard socket set Standard wrench set Metric socket set Metric wrench set Tape measure Hydraulic floor jacks Air chisel
Hardware bag 14059NB includes:
Description
Quantity
7165B (7/16” x 5” bolt) 4 38WA (3/8” USS flat washer) 8 716UN (7/16” unitorque nut) 4 9163B (9/16” x 3” bolt) 2 916UN (9/16” unitorque nut) 2 12WA (1/2” USS flat washer) 4 M1055B (10 mm x 55 mm bolt) 4 M10WA (10 mm flat washer) 8 M10UN (10 mm unitorque nut) 4 SERT04 (grease sert) 4 38NLN (3/8” nylock nut) 6 516WA (5/16” USS flat washer) 6 M6UN (6 mm unitorque nut) 2 M6WA (6 mm flat washer) 2
Hardware bag 14059PL includes:
Description
Quantity
S10051 (1.750” x .510” x .950” sleeve) 4 PB69137 (poly bushing) 8 S10231 (.750” x .563” x 2.170” sleeve) 4 SHOCKTIE (zip tie) 4
Hardware bag 916NW includes:
Description
Quantity
SUW-916 (9/16” u-bolt washer) 8 916HN (9/16” u-bolt high nut) 8
Please follow instructions carefully:
Before installation begins, measure from the center of the hub, to the bottom of the fender well, and record measurements below.
Pre-installation measurements:
Driver side front:_________________________________ Passenger side front:_____________________________ Driver side rear:__________________________________ Passenger side rear:______________________________
At the end of the installation take the same measurements and compare to the pre-installation measurements.
Post-installation measurements:
Driver side front:_________________________________ Passenger side front:_____________________________ Driver side rear:_________________________________
Passenger side rear:______________________________
Front end installation:
1. To begin installation, block the rear tires of the vehicle so that the vehicle is stable and can’t roll backwards. Safely lift the front of the vehicle and support the vehicle with a pair of jack stands. Place a jack stand on both the driver and the passenger side. Next, remove the front wheels and tires from both sides.
2. Remove the OE skid plate, set aside and save the OE hardware.
3. Carefully disconnect all (3) electric wiring harnesses from the rack and pinion.
4. Working on the driver side, remove the rear cross mem­ber from the OE location. Save the cross member and hard­ware.
5. Place a pair of hydraulic floor jacks under the front differ­ential. Carefully raise up on both hydraulic floor jacks at the same time until they come into contact with the front differ­ential.
6. Carefully remove the hardware holding the (4) front differ­ential mounts to the OE location and discard the hardware.
7. Carefully lower down on both hydraulic floor jacks allow­ing enough room for the spacer washers to be installed.
8. Locate (4) S10051’s from hardware bag 14059PL. Also, locate (4) 7/16” x 5” bolts, (8) 3/8” USS flat washers and (4) 7/16” unitorque nuts from hardware bag 14059NB. Install the new spacer washers to drop the differential down and secure using the new 7/16” hardware. Make sure to use loctite and torque to 42 ft lbs. Remove the hydraulic floor jacks from under the front differential.
9. Locate the OE cross member that was removed earlier. Measuring from the leading edge on the driver side, scribe a mark at 4 3/4” and 8 1/4”. Measure from the bottom of the cross member up 1/4” and scribe a mark. Now measure from the back of the cross member 2” and scribe a mark.
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