Tuchel HKM Operating Instructions Manual
OPERATING INSTRUCTION MANUAL
SPARE PARTS CATALOGUE
HKM SWEEPER
November 2007
Contents
1 General Information .....................................................3
1.1 Intended Purpose............................................................3
1.2 Data concerning the product ..........................................3
1.2.1 General................................................................3
1.2.2 Manufacturer's address ......................................3
1.2.3 Marking................................................................3
1.2.4 Information Required for Orders ........................3
1.3 Technical data.................................................................4
2. Safety..............................................................................5
2.1 Basic safety rules............................................................5
2.2 Marking conventions in the manual ...............................5
2.3 Safety rules for the operator...........................................5
2.4 Personnel qualification and training...............................6
2.5 Safety rules for working on the sweeper.......................6
3. Operation ................................................................
.......
7
3.1 Assembly instructions.................................
....................
7
3.2 Preparing the machine for the initial use
.......................
8
3.3 Notes on use ................................................................
...
9
Startinq the Motor
Turning the motor off
Drivinq the sweeper
Drivinq speed
Brush drive
Brush speed
Settinq brush height
Settinq brush angle
Extras
4. Maintenance ................................................................
10
4.1 General..........................................................................
10
4.2 Adjusting the drive belt tension ....................................
10
4.3 Troubleshooting ............................................................
10
Parts Catalogue ...................................................................11
Diagram 001 ..........................................................................12
Diagram 002 ..........................................................................14
Diagram 003 ..........................................................................16
Diagram 004 ..........................................................................18
Accessories............................................................................20
2
3
General
1 General Information
1.1 Intended Purpose
The HKM sweepers were specially developed for sweeping and show clearance.
Any other application should be discussed with the manufacturer prior to that use. Any damage caused by
usage outside these areas are fully at the risk of theuser. The content of this manual describes correct usage
and maintainance of themachine.
1.2 Data concerning the product
1.2.1 General
This manualis validforall theHKM sweeper series.
1.2.2 Manufacturer's address
Tuchel Maschinebau GmbH
Holsterfeld 15
48499 Salzbergen
Telephone +49(0) 5971 9675-0
Fax +49 (0)5971 9675-30
E-Mail: service@tuchel.com
1.2.3 Marking
Marking is by means of the vehicle identification plate.
NOTE
Write your sweeper’s datais here, so that youalways have the information to hand.
Model/Type
Serial No.
Year of
construction/Order No.
Max.oil pressure (bar)
Max.oil flow (L/min)
Gross weight (kg)
WARNING
The identification plate serves a legal function and as such must not be changed or defaced so
as to be unreadable.
NOTE
Replace those that are damaged or missing.
1.2.4 Information Required for Inquiries and Orders
When ordering spare parts or requesting information about the sweeper, quote the model, serial number and
year of manufacture of the machine.
WARNING The use of spare parts from other manufacturers is not permitted without the
express written
permission of Agriquip. The use of original spare parts protects the machine and ensures its safe
operation. The use of other than original partsor accessoriesrenders the warranty null and void.
WARNING
Neither the manufacturer nor their agents are responsible for any consequences arising from the
use of non-original parts or unapproved attachments.
4
General
1.3 Technical data
NOTE
for enginespecifications refer to the motor instruction booklet (included)
Working width HKM 100 : 1000 mm HKM 120 : 1200 mm
Distance between wheels 560 mm
Height including engine 600 mm
Brush diameter 330 mm
Driving speed 2.5 – 4.5 kph
Weight 85 kg
Tyre pressures Main wheels: 1.5 bar (max2.5 bar).
Support wheel: 1 - 2 bar (max2 bar).
Engine
Use 91 Octane petrol
Honda GCV 160 or Honda GXV 140
or Briggs& Stratton5HP I/C
Oil 10W 40
Vibration through hand and
arm on the handle bars.
a
hwd
= 3.6 ms-2(Honda)
a
hwd
= 3.5 ms-2(B&S)
Maximumnoise level
L
WAd
= 94dB(A)/1pW (Honda)
L
WAd
= 93dB(A)/1pW (B&S)
Noise level at operator’s ear
L
pAd
= 84dB(A)/20 Pa (Honda)
L
pAd
= 84dB(A)/20 Pa (B&S)
Optional extras Collector, Snow Plough
5
Safety
2. Safety
2.1 Basic safety rules
This handbook contains safety information concerning the operation and maintenance and SHOULD BE
READ PRIOR TO OPERATING OR MAINTAINING THE SWEEPER.
Failure to observe these safetyrules canendanger the operator and cause damage to the environment.
Failure to conformto these rules removes all possible claimsfordamage.
The following dangers should be especially considered:
Danger to people coming into the working area because it has not been properly secured or cordoned off.
Failure of important machine functions.
Failure to carry out correctmethods of service andinspection.
Endangering people mechanically and chemically.
Endangering the environment with petrol and oil leaks.
ATTENTION
In addition to the included operating instructions and safetyrulesand notices, therequirements
of the relevant DoL-OSH Guidelines should be observed.
ÿ
Please also heed of the safety notices and precautions of the engine manufacturer.
2.2 Marking conventions in the manual
The safety notes contained in this manual, which endanger persons ifneglected, are flagged with
the general safety symbol
ÿ
Safety notes, whose neglect would cause dangers for the machine, have the word ATTENTION
inserted.
Notes are indicated as follows: NOTE
At the machine these safety symbols must be taken notice of and must be kept in good readable condition.
2.3 Safety rules for the operator
Before starting the machine familiarise yourself with all the controlsand their functions.
Only start the machine when safety devices and covers are inplace (especially the drive belt cover).
When using the machine wear suitable clothing and strong shoes. Do not wear loose clothing
ÿ
scarves or dressesthat could be caught upin the broom.
Secure the machine against running away or against the use of the machine by unauthorised third parties.
Check that there is enough petrol before starting. Do not fill the tank with petrol etc in anenclosed room or
while the machine is running orhot. Wipe any petrol spills from the machine before startingor wait until
theyhave evaporated.
Other than when filling the motor tank with petrol the tankcap shouldalways be keptfirmly closed. When
handling petrol, fires, welding, smoking, andother potential ignition sources are forbidden.
If the petrol tank or the tank cap are damaged they must be replaced immediately
Never start the motor inan enclosed room, there is a danger of carbon monoxide poisoning.
Always operate the sweeper at an appropriate speed for the location and conditions.
When working onslopes or steep areas please note there is a danger of the machine tippingover or rolling
away from the operator. (Do not relyon the broom as a brake).
Keep handsand feet clear of rotatingparts.
Ensure the area is clear of people and animals before commencing sweeping.
Do not allow people and animals into thearea while operatingthe sweeper.
Do not carry passengers on themachine!
Before cleaning, inspection, repair or maintenance work, ensure that all moving parts have come to a
complete standstill. Set the gas lever to STOP andremove the spark plug lead to prevent starting.
Never leavethe machine unattended when the motor is running.
Let themotor cool before storing the machine away in an enclosedroom.
6
Safety
2.4 Personnel qualification and training
The sweeper may only beoperated, maintained and repaired by competent persons, that have been fully
informed about the associated dangers. The area of responsibility, the competence and the monitoring of the
personnel must be regulated by the operator. If the personnel do possess thenecessary knowledge, then
theyare to be supervised and given instruction. Further it is to be verified by the operator that the contents of
the manual are fully understood byallpersonnel.
Those repairs and adjustments not describedin this manual, may only be performed by authorised agents.
2.5 Safety rules for working on the sweeper
Before cleaning, inspection, repair or maintenance work, ensure that all moving parts have come to
a complete standstill. Set the gas lever to STOP and remove thespark plug lead to prevent starting.
Only the service, inspection and maintenance work described in this operating manual should be
ÿ
carried out by the owner. All other workshould be performed by an authorised dealer.
Once themachine has been turned off a number of parts including the silencer remain hot for an extended
period.
If guards and covers have been removed(especially the belt cover) there is a danger of entrapment
trapping extremities with painful or damagingresults. Replace all guards and covers before re-startingthe
machine.
The operating and maintenance instructions in the motor manufacturer’s handbook should befollowed.
NOTE
Signs attached to the sweeper must be maintained in good readable condition.
Missing or damaged signs must be replaced.
Loading...