Tsurumi Pump KTV series, NK series Operation Manual
17236124/B-10005-6
INTRODUCTION
Thank you for selecting the Tsurumi KTV/NK Series submersible general dewatering pump.
This operation manual explains the product operations and gives important precautions regarding its safe
use. In order to use the product to maximum benefit, be sure to read the instructions thoroughly and follow
them carefully.
To avoid accident, do not use the pump in any way other than as described in this operation manual. Note
that the manufacturer cannot be responsible for accidents arising because the product was not used as
prescribed. After reading this operation manual, keep it nearby as a reference in case questions arise during
use.
When lending this product to another party, always be sure to include this operation manual as well.
If this operation manual should become lost or damaged, ask your nearest dealer or Tsurumi representative
for another copy.
Every effort has been made to ensure the completeness and accuracy of this document. Please contact your
nearest dealer or Tsurumi representative if you notice any possible error or omission.
The contents of this document may not be copied in whole or in part without the express permission of
Tsurumi Manufacturing Co., Ltd.
OPERATION MANUAL
CONTENTS
1. BE SURE TO READ FOR YOUR SAFETY ..................... 1
2. NAME OF PARTS .......................................................... 4
3. PRIOR TO OPERATION ............................................... 5
4. INSTALLATION ............................................................. 6
5. ELECTRICAL WIRING .................................................... 8
6. OPERATION .................................................................... 9
7. MAINTENANCE AND INSPECTION ............................... 12
8. DISASSEMBLY AND REASSEMBLY ............................. 14
9. TROUBLESHOOTING ..................................................17
TSURUMI MANUFACTURING CO., LTD.
KTV/NK
Series
Submersible General Dewatering Pump
-1-
1
BE SURE TO READ FOR YOUR SAFETY
：
The mark indicates an action that must be taken, or instructs how to perform a task. The symbol
inside the mark describes the precaution in more detail ("provide ground work", in the case of the
example on the left).
：
The mark indicates a WARNING or CAUTION item. The symbol inside the mark describes the
precaution in more detail ("electrical shock", in the case of the example on the left).
●
: Operating the equipment improperly by failing to observe this precaution may possibly
cause injury to humans and other physical damage.
: Operating the equipment improperly by failing to observe this precaution may possibly
lead to death or injury to humans.
: Gives information that does not fall in the WARNING or CAUTION categories.
●
：
The mark indicates a prohibited action. The symbol inside the mark, or a notation in the vicinity of
the mark describes the precaution in more detail ("disassembly prohibited", in the case of the
example on the left).
Be sure to thoroughly read and understand the SAFETY PRECAUTIONS given in this section before using
the equipment in order to operate the equipment correctly.
The precautionary measures described in this section are intended to prevent danger or damage to you or
to others. The contents of this manual that could possibly be performed improperly are classified into two
categories:
WARNING
, and
CAUTION
. The categories indicate the extent of possible damage
or the urgency of the precaution. Note however, that what is included under
CAUTION
may at times
lead to a more serious problem. In either case, the categories pertain to safety-related items, and as such,
must be observed carefully.
WARNING
CAUTION
NOTE
Explanation of Symbols:
PRECAUTIONS TO THE PRODUCT SPECIFICATIONS
WARNING
When transporting the product,
pay close attention to its center of
gravity and mass. Use an appropriate lifting equipment to lift the
unit. Improper lifting may result
in the fall of the product which
could cause damage of the
product or human injury.
Electrical wiring should be
performed in accordance with all
applicable regulations in your
country. Absolutely provide a
dedicated earth leakage circuit breaker
and a thermal overload relay suitable for
the product (available on the market).
Imperfect wiring or improper protective
equipment can lead to electrical leakage, fire, or explosion in the worst case.
Install the product properly in
accordance with this instruction
manual. Improper installation
may result in electrical leakage,
electrical shock, fire, water
leakage, or injury.
Provide a secure grounding
dedicated for the product. Never
fail to provide an earth leakage
circuit breaker and a thermal
overload relay in your starter or
control panel (Both available on
the market). If an electrical
leakage occurs by due to a
product failure, it may cause
electrical shock.
PRECAUTIONS DURING TRANSPORT AND INSTALLATION
Do not operate the product under any conditions other than those for which it is specified.Failure to observe the precaution can lead to electrical leakage, electrical
shock, fire, water overflow or other problems.
CAUTION
Frequency
Voltage
-2-
CAUTION
Do not scratch, fold, twist, make
alterations, or bundle the cable, or
use it as a lifting device. The cable
may be damaged, which may
cause electrical leakage, shortcircuit, electrical shock, or fire.
When the product will be carried by
hand, decide the number of persons
considering the mass of the product.
When lifting up the product, do not
attempt to do it by simply bowing
from the waist. Use the knees, too,
to protect your back.
This pump is neither dust-proof nor
explosion-proof. Do not use it at a
dusty place or at a place where
toxic, corrosive or explosive gas is
present. Use in such places could
cause fire or explosion.
If a hose is used for the discharge
line, take a measure to prevent the
hose from shaking. If the hose
shakes, you may be wet or
injured.
Be sure to provide a ground wire
securely. Do not connect the
ground wire to a gas pipe, water
pipe, lightening rod, or telephone
ground wire. Improper grounding
could cause electrical shock.
Use the handle when installing or
carrying the pump. Never use the
cable to carry or to suspend.
Doing so may damage the cable
which could cause electrical
leakage, short circuit, or fire.
Allow the pump to suck as few
foreign object as possible. If there
is a risk that the pump could be
buried under the sediment, place
it on a solid base like concrete
block. Failure to do so may
result in breakdown of the
pump and could cause electrical leakage or short circuit.
Do not use the cabtyre cable if it is
damaged. Connect every conductor of the cabtyre cable securely to
the terminals. Failure to observe
this can lead to electrical shock,
short-circuit, or fire.
Attach a hose securely to the hose
coupling. Imperfect connection of
hose could cause water leakage
which may result in the damage
of nearby walls, floors, and other
equipment.
PRECAUTIONS DURING TEST OPERATION AND OPERATION
CAUTION
WA
RNING
Never try to operate the pump if
somebody is present in the pump
sump. If an electrical leakage
occurs, it can cause electrical
shock.
When changing power connection is
needed to correct the direction of rotation,
be sure to turn off the power supply
(earth leakage circuit breaker,
etc.), and perform the work after
making sure that the impeller has
stopped completely. Failure to do
so may lead to electrical shock,
short-circuit, or injury.
Never start the pump while it is
suspended, as the unit may jerk
and could lead to injury.
Do not operate the product under any
voltage other than described on the
nameplate with the voltage variation limit
within ±10%. If it is operated with a generator, it is strongly suggested not to
operate other equipment with the
same generator. Failure to observe
this caution may cause malfunction and breakdown of the product, which may lead to electrical
leakage or electrical shock.
Do not run the product dry or
operate it with its gate valve closed,
as doing so will damage the
product, which may lead to
electrical leakage or electrical
shock.
Do not use the product in a liquid
other than water. Use in oil, salt
water or organic solvents will
damage it, which may lead to
electrical leakage or electrical
shock.
Do not touch the product with
bare hands during or immediate
after the operation, as the
product may become very hot
during operation. . Failure to
observe this caution may lead
to be burned.
water only
rated
voltage
-3-
PRECAUTIONS DURING MAINTENANCE AND INSPECTION
PRECAUTION TO POWER OUTAGE
In case of power outage, turn off the power supply. The product will resume operation when the power is restored, which presents serious danger to people in the
vicinity.
WARNING
power
outage
CAUTION
WA
RNING
Absolutely turn off the power
supply or disconnect the plug
before starting maintenance or
inspection. Do not work with wet
hands. Failure to observe these
cautions may lead to electrical
shock or injury.
After reassembly, always perform a test operation before resuming use of the product. Improper assembly can result in electrical leakage, electrical shock, fire, or
water leakage.
In case any abnormality (excessive
vibration, unusual noise or odor) is
found in the operation, turn the
power off immediately and consult
with the dealer where it was
purchased or Tsurumi representative. Continuing to operate the
product under abnormal conditions may result in electrical
shock, fire, or water leakage.
Do not disassemble or repair any
parts other than those designated
in the operation manual. If repairs
are necessary in any other than
the designated parts, consult with
the dealer where it was
purchased or Tsurumi representative. Improper repairs can
result in electrical leakage,
electrical shock, fire, or water
leakage.
Test
operation
stop
OTHER PRECAUTION
CAUTION
Never use the product for potable water. It may present a danger to human
health.
Potable
Water
CAUTION
When the product will not be used
for an extended period, be sure to
turn off the power supply (earth
leakage circuit breaker, etc.).
Deterioration of the insulation
may lead to electrical leakage,
electrical shock, or fire.
Do not use the product for hot or
warm liquid over 40℃, as doing so
will damage the product, which
may lead to electrical leakage or
electrical shock.
Do not allow foreign object (pin,
wire, etc.) to enter the suction inlet
of the pump. Failure to observe
this caution could cause it to
malfunction or to operate abnormally, which may lead to electrical leakage or electrical shock.
OFF
-4-
Cabtyre Cable
Hose Coupling
Mechanical Seal
Protective Packing
Handle
Lubricant
Oil Plug
Rear Liner
Oil Casing
Pump Casing
Strainer Stand
Impeller
V-
Ring
Shaft Sleeve
Example ; KTV Series
2
NAME OF PARTS
Example ; NK Series
Note:
The above diagram is typical of the KTV2-22, but some models may vary slightly in
appearance or internal structure.
Note:
The above diagram is typical of the NK2-22, but some models may vary slightly in
appearance or internal structure.
Cabtyre Cable
Hose Coupling
Mechanical Seal
Protective Packing
Handle
Lubricant
Oil Lifter
Oil Plug
Rear Liner
Oil Casing
Pump Casing
Strainer Stand
Impeller
V-
Ring
Shaft Sleeve
-5-
When the pump is delivered, first perform the following checks.
Inspection
While unpacking, inspect the product for damage during shipment, and make sure all bolts
and nuts are tightened properly.
Specification Check
Check the model number to make sure it is the product that was ordered. Be certain it is the
correct voltage and frequency.
Note:
If there is any problem with the product as shipped, contact your nearest dealer or
Tsurumi representative at once.
3
PRIOR TO OPERATION
Product Specifications
CAUTION
Do not operate this product under any conditions other than those for which
it is specified. Failure to observe this precaution can lead to electrical shock,
electrical leakage, fire, water leakage or other problems.
Major Standard Specifications
Applicable Liquids Consistency and Temperature
Rain water, Ground water, Sand carrying water ; 0 ~ 40℃
Pump
Impeller
Semi-vortex-Type
Shaft Seal Double Mechanical Seal
Bearing Shielded Ball Bearing
Specification
Dry Submersible Induction Motor 2-Pole
Insulation
Class E (KTV Series), Class B (NK Series)
Protection System (Built-in)
Circle Thermal Protector
Turbine oil VG32 (non-additive) Lubricant
Connection Hose Coupling
Motor
Standard specifications (50/60Hz)
Model
KTV2-8
15.0/16.0 0.32
-/53 85
20.0/21.0 0.42
- /69 110
24.0/26.0 0.53/0.49
- /85 - /130
33.8/35.0 0.50/0.48
- /115 - /127
26.5/28.5 0.83/0.82
- /94 - /217
35.0/37.0 0.98/0.87
- /121 - /230
20.0/21.0 0.42
- /69 111
24.0/26.0 0.53/0.49
- /86 - /130
11
.5
50
3 Direct-on-Line 0.75
KTV2-15 19.5
50
3 Direct-on-Line 1.5
KTV2-22 23.0
50
3 Direct-on-Line 2.2
KTV2-37H 35.0
50
3 Direct-on-Line 3.7
KTV2-37 35.0
80
3 Direct-on-Line 3.7
KTV3-55 * 46.5
80
3 Direct-on-Line 5.5
NK2-15 28.8
50(80)
1 Capacitor-Start 1.5
NK2-22 29.0
50(80)
2
2
2
2
3.2
3.2
2(3.2)
2(3.2)
1
Capacitor-Start
Capacitor-Run
2.2
Bore
(mm)
(inch)
Starting Method Output
(kW)
Max Head
(m)
(feet)
We
ight
(kg)
Max Capacity
(m3/min)
(GPM)
Phase
* USA market: KTV2-55
Note:
The weight (mass) given above is the operating weight of the pump itself, not including the
cabtyre cable.
Note:
If you discover any damage or discrepancy in the product, please contact the dealer where
this equipment was purchased or the Tsurumi sales office in your area.
Accessory Check
Verify that all accessory items are included in the package.
• Hose Band (0.75kW) ..............1 pc
• Operation Manual ................1
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