TS Industrie Super Premium 30ER, Super Premium 35DR, Super Premium 35DRI Technical Manual
K u b o t a
TABLE OF CONTENT S
INVENTION PATENT
INTRODUCTION__________________________________________
LOCATION OF THE SERIAL NUMBER
GUARANTEE
SAFETY ___________________________________________________________________
GENERAL SAFETY AND MEANING OF THE LABELS _______________________
SAFE USE________________________________________________________________
SAFE MAINTENANCE____________________________________________________
SAFE TRANSPORTATION_________________________________________________
GENERAL DESCRIPTION AND FUNCTIONS ______________________
OPERATION OF THE FEEDERS COMMANDS______________________________
STARTING ________________________________________________
CHECKLIST _____________________________________________________________
STARTING ______________________________________________________________
STOPPING ______________________________________________________________
6-7
8
9
10
11-12
13
14
15
16-18
19-20
21
21
22
23
MAINTENANCE___________________________________________
RECOMMENDED LUBRICANTS___________________________________________
MAINTENANCE PERIODICITY____________________________________________
LUBRICATION POINTS___________________________________________________
OIL LEVEL ______________________________________________________________
FEEDER'S PRESSURE ON THE MATTER___________________________________
CONTROL BLADE AND HAMMER INSERTS________________________________
DISASSEMBLY TO REPLACE BLADES AND HAMMER INSERTS _____________
DISASSEMBLY TO CHECK THE COUNTERBLADES ________________________
ADJUSTMENT OF THE ROTOR BELTS models ER and DR____________________
ADJUSTMENT OF THE ROTOR BELTS model DRI___________________________
TENSION OF THE METAL BELT __________________________________________
BELT AND SLIDING PLATE CONTROL____________________________________
ADJUSTMENT OF THE BRAKES __________________________________________
DESCRIPTION AND MANIPULATION _______________________________
ENGINE AND CONTROL PANEL___________________________________________
TANKS __________________________________________________________________
SAFETY CAPS ___________________________________________________________
MAINTENANCE/WORK SWITCH__________________________________________
PILOT SYSTEM Super Premium ER and DR_________________________________
24
24
25
26-28
29
30
31
32
33
34
35
36
37
37
38
38-39
40
41
42
43-52
Super Premium 30ER / 35DR / 35DRI 3 23/01/2014
TABL E O F C ONTENT S
VARIOSTRESS SYSTEM Super Premium DRI______________________________
EMERGENCY STOPS ____________________________________________________
CO2 REDUCTION________________________________________________________
GENERAL PROBLEM-SOLVING_____________________________________
SPECIFICATIONS_______________________________________________________
ELECTRICAL CIRCUIT Super Premium ER standard ___________
ELECTRICAL CIRCUIT Super Premium DR __________________
ELECTRICAL CIRCUIT Super Premium DRI _________________
ELECTRICAL CIRCUIT CO2 RÉDUCTION DR / DRI____________
HYDRAULIC SCHEDULE __________________________________
53-55
56
57-60
61-62
63
64
65
66
67-68
69
HYDRAULIC COUPLING___________________________________
SPECIFIC FUNCTIONS: Use of the machine in manual mode ____
CONFIRMATION OF CONFORMITY TS Industrie ____________
70
71
72-74
Super Premium 30ER / 35DR / 35DRI 4 23/01/2014
PATENT FOR INVENTION
The General Manager of the National Institute of industrial property has decided
that invention patent # ##-##### the text of which is appended shall be delivered to:
SAELEN S.N.S. Company - FR
The delivery produces its effects for a period of twenty years starting on the date
of deposit of the application, under reserve of payment of the annual royalties.
Mention of the delivery is made in the Official Bulletin of industrial property ###/## of
##:##:## (publication # # ### ###).
Intellectual property law-Books VI
GRANTING DECISION
INT R O D U CTION
Thank you for your purchase and your confidence in us.
It is important to read what follows in order for you to fully benefit from your purchase.
Although this machine is simple and easy to use, we recommend reading this manual before starting to use it.
In order to operate your multi-vegetation chipper in a safe, efficient and effortless manner,
you need to be familiar with the instructions for operation, maintenance and problemsolving that are described in this manual.
This manual describes all the functions of the Super PREMIUM chipper. Keep it within
reach for later reference. Please contact your reseller for more information, technical data
or if you want to order an additional copy of this manual.
Safety precautions:
This machine is only suitable for chipping vegetable waste. It may not be operated by
persons younger than 16.
The machine should only be used by persons who have a good physical condition and a
certain technical knowledge.
Maintenance must be done by a qualified technician. All interventions for assembly, disassembly and/or specific maintenance must be handled by a recognized distributor. Before
working on the Super PREMIUM for maintenance or other purposes, please remove the
ignition key.
Position of the operator: left, right, in front of and behind in this manual are as
seen by the operator from his work station, facing the hopper.
F Front
L
Left
R
Right
B Behind
Super Premium 30ER / 35DR / 35DRI 6 23/01/2014
Safety instructions
This machine is only intended for crushing and shredding plants.
Besides shredding wood and plants, the Super PREMIUM shredder
cannot be used for any other purpose.
The shredder should only be used by people over 16 years of age.
INT R O D U CTION
This machine can only be used by someone who is in good physical condition and who
has some technical knowledge.
Maintenance and repair work should be done by a qualified technician. Assembling,
disassembling and/or specific maintenance work should be performed by an authorized
dealer.
Before beginning work or proceeding to maintenance of the Super PREMIUM, always
remove the ignition key.
Proceed to maintenance by scrupulously following the instructions.
Eliminate pieces of metal, plastic, rubber or any other materials that may have been mixed
with the wastes.
Always use protection goggles, work gloves and protection against noise;
The machine can in no case be used to transport equipment, material or people.
The machine cannot be used to push or pull anything.
Battery acid is very corrosive. Avoid any contact with the eyes, skin and garments.
Immediately rinse eventual splashes with water and if the case arises, consult a doctor.
Before touching the electric circuit, always disconnect the cable connected to the battery’s +
terminal.
Always keep the battery out of reach of children.
When performing maintenance, do it in a sufficiently lit workshop.
Respect the safety standards prescribed in the motor’s user and maintenance manual.
Keep children away while the machine is in operation or when performing maintenance
work; Do not work in confined space. Do not run the motor in a non ventilated place (risk of
CO² intoxication)
Super Premium 30ER / 35DR / 35DRI 7 23/01/2014
LOC AT I O N O F THE
SE RI AL N UMBER
When you order spare parts or if you need technical information, please always have the
serial number of your Super PREMIUM shredder.
The manufacturer’s nameplate is located on the chassis at the front left.
The serial number is located at the place
indicated on the photo, it is always composed of five figures sometimes followed
by a letter.
Serial number
Super Premium 30ER / 35DR / 35DRI 8 23/01/2014
GU AR ANTEE
The SAELEN Company guarantees the parts of its Super PREMIUM shredders against any
defect that could affect their operating. The guarantee applies in all the cases where the
damage is not the result of improper use, abuse or negligence, accidental, act of God or any
other circumstance beyond the control of SAELEN. This guarantee extends over a period of
one year starting on the date of delivery to the customer and is limited to the replacement of
defective parts and/or of labour.
GUARANTEE CLAIM
A claim in due form shall be presented to SAELEN, by the origin purchaser for inspection
by an authorized representative of the company.
LIMITS OF LIABILITY
This guarantee replaces all other formal or implicit guarantees as well as any alleged
obligations or responsibilities. We do not assume nor authorize third parties to take
responsibility for the sale of a plant shredder.
This guarantee does not apply to a shredder that has been modified out of our
workshops and that, according to SAELEN standards, would be affected in its
operation, its safety and its service life.
This guarantee does not cover parts and accessories that are already under their
manufacturer’s guarantee and the servicing of which is covered by the latter’s
administration. Service items such as lubricants, belts, paint and similar are not subject to
guarantee.
USER MANUAL
The purchaser acknowledges having received instructions concerning the correct operation
of the shredder and also acknowledges that SAELEN cannot assume any responsibility
resulting from the use of his product other than that described in the user manual supplied at
the time of the purchase.
DO NOT FORGET TO REGISTER YOUR GUARANTEE
OTHERWISE IT WILL BECOME INVALID.
Super Premium 30ER / 35DR / 35DRI 9 23/01/2014
SAFETY
You are responsible for the safe use and the maintenance of your plant shredder. You
should thus make sure that whoever uses, maintains and works with the appliance has
knowledge of the operating and maintenance methods as well as the safety measures to
apply as described in this manual. The user manual informs you on the security practices
to apply when using the plant shredder.
Remember that you are the person in charge of security. Efficient precautions will protect
you as well as those around you. Make sure that ANYONE working with this appliance
knows how to operate and maintain it. It is very important to prevent accidents. to avoid
injury, respect the security measures explained in this manual.
- Before using the plant shredder, an owner has the duty of giving the user
instructions to operators or eventual employees.
- This equipment’s most important safety device is a safe operator. It is an
operator’s duty to read and understand all the security and operating instructions and to
scrupulously follow them. The best way of avoiding accidents.
- No one is supposed to handle the Super PREMIUM shredder if they have not
read and understood the instructions on the subject. An operator without knowledge
exposes himself and others to risks of accidents.
- It is not allowed to modify the equipment in any way whatever. Any non
authorized modification could affect the operation or the security and eventually
reduce the equipment’s service life.
THINK CAUTION!
WORK IN COMPLETE SECURITY.
Super Premium 30ER / 35DR / 35DRI 10 23/01/2014
GENERAL SAFETY
1) Read and understand the user manual and all the
security symbols before operating, maintaining,
un-jamming or adjusting the shredder.
2) Keep a first aid kit in case of accident.
Keep it in a visible place.
3) Keep a fire extinguisher within reach in case of
need. Keep it in a visible place.
4) Use appropriate protection equipment. Here are a few suggestions,
but do not limit yourself just to this description:
-Helmet and ear protection
-Work shoes with steel non-skid soles
-Protective goggles
-Work gloves and waterproof
garments
5) Never operate without the protector.
6) Keep people away and especially children, when you are using the
shredder.
Super Premium 30ER / 35DR / 35DRI 11 23/01/2014
GENERAL SAFETY
Meaning of the labels
Attention! Grip
wheel.
Never enter the
hopper when the
engine is running.
Never open or
r e m o v e t h e
inspection doors
and carters of the
cutting parts.
Minimum engine
speed
Maximum engine speed
Lubrication point
Rotation commands of the conveyor belt:
0 : Chipping material (forward operation)
1 : Stop the rotation of the feed rolls
2 : Releasing material (backward)
Super Premium 30ER / 35DR / 35DRI 12 23/01/2014
SAFE USE
1) Read and understand the user manual as well as all the security signs before any
operating, servicing, adjusting, repairing or un-jamming manoeuvre.
2) Install and make sure that all the protectors and guards are well fixed before starting
or working.
3) Keep hands, feet, hair as well as clothing out of reach of parts in movement.
4) Before performing maintenance, adjustments, repairs or un-jamming of the machine,
put the engine in idle speed with the accelerator handle, wait till all moving parts have
stopped, stop the engine.
5) Place all controls to neutral before starting the machine.
6) Keep people away, especially children before starting.
7) Use protections appropriate to the work to undertake.
8) Always couple the machine horizontally.
To avoid making the machine swing, always
work in a horizontal position if the machine
is unhitched.
9) when shredding, risk of projections of
chips within a 10 metres radius.
Super Premium 30ER / 35DR / 35DRI 13 23/01/2014
SAFE MAINTENANCE
1) Follow all the indications in the user manual concerning operating, maintenance and
security.
2) Before performing any maintenance, adjustment, repair or un-jamming of the machine,
put the engine in idle speed with the accelerator handle, declutch the machine and wait till
all the parts in movement have stopped, stop the engine, remove the ignition key.
3) Make sure that all the protectors and guards are efficiently fixed after performing
maintenance or servicing the shredder.
4) Warning! Keep hands, hair and clothing out of reach of moving parts.
5) Install and make sure that all the protectors and all the guards are well fixed before
starting or working.
6) Never wear badly cut, too loose or shredded clothing when working on command
system components.
CONSIGNES DE FONCTIONNEMENT
Read the operating instructions before use
The fuel should be exempt of water and impurities.
Check the tightening of bolts after 30 h, then every 150 h.
Respect the lubricating periodicity
Do not un-jam the machine with the starter or the clutch
Super Premium 30ER / 35DR / 35DRI 14 23/01/2014
SAFE TRANSPORT
1) Comply with the traffic code.
2) Check if the signalisation lights of the equipment are appropriate and in working order.
3) Lower your speed on uneven roads and surfaces.
Wear of the coupling:
Check the wear indicator when coupling the machine.
Systematically repleace the had and/or the ball of the coupling of the
vehicle if the indicator is in the MINUS zone. You might loose the chipper
on a bump in the road or against a border.
YOU ARE RESPONSIBLE IN CASE AN ACCIDENT HAPPENS.
Head and/or ball of the
coupling OK
Hitching to a vehicle:
Always hitch the shredder in a horizontal position in order to prevent the
Head and/or ball worn
machine from tipping backwards AND check that the tow bar’s nut joints
are secure on a daily basis to prevent jolting which would damage the
hitch and tow system and reduce its lifespan.
Super Premium 30ER / 35DR / 35DRI 15 23/01/2014
GENERAL DESCRIPTION
AND OPERATION
DESCRIPTION
The saelen Super PREMIUM multi plant shredder is intended for
the shredding of plants and branches up to 150 mm in diameter.
The machine consists of the following main components:
the chassis
the shredding unit
the engine and its various drives
the evacuation shaft
Super Premium 30ER / 35DR / 35DRI 16 23/01/2014
GENERAL DESCRIPTION
AND OPERATION
A. The chassis.
The shredder’s chassis serves as support to various PREMIUM components. It allows
displacing the machine by itself.
B. The engine and its drives
The petrol or diesel heat engine is located on top of the shredding unit, it supplies the
energy needed to drive the rotor and the hydraulic system’s oil pump (1).
A 30 HP KOHLER twin cylinder petrol engine or a 35 HP KUBOTA four-cylinder diesel
engine with liquid cooling, both at 3600 and 3000 rpm. For additional information on the
engines, please refer to the manufacturers’ manuals.
The outlet shaft is equipped with a pulley (2) activating two belts ensuring the rotation of
the shredding rotor. The tension of the belts is adjusted with an idler pulley (3).
The hydraulic system’s oil pump located on the heat engine activates the feeder’s hydraulic
drive.
Petrol
model ER
Diesel
model DR
Super Premium 30ER / 35DR / 35DRI 17 23/01/2014
GENERAL DESCRIPTION
AND OPERATION
The feeder’s
hydraulic drive is activated by a handrail (1) located under the rear end of the feed hopper.
C. The shredding unit
It is made up of a feed hopper (1) a feed roller (2) with serrated bars and a rotor that shreds
the matter.
1) Feed cylinder
It leads the matter at constant speed toward the shredding rotor. An anti-jamming
system stops the latter when the rotor’s speed descends too low (jamming at
shredding level), it automatically starts rotating again when the rotor picks up
sufficient speed to shred correctly.
It can be activated in both rotation directions (forward and reverse run) with the
pushers command (3) .
Its rotation speed is adjustable with the knob (4) located on the distributor
2) Shredding rotor:
Key element of the machine, it shreds the matter brought by
the feed roller.
It is put in rotation by progressively activating the clutch
D. The shaft.
Allows the evacuation of chips. Its upper part swivels over + 180°. Its cap is adjustable in
vertical inclination.
Super Premium 30ER / 35DR / 35DRI 18 23/01/2014
START ING
OPERATING OF THE FEEDERS’ COMMANDS
The SUPER PREMIUM is equipped with an electric command hydraulic distributor
activated by ‘mushroom’ pushbuttons for the forward and reverse drives and a red
‘hand rail’ command bar for stopping the feed roller.
NB: to make the feed roller run in forward drive the engine has to run at
maximum speed.
FORWARD RUN COMMAND
1: To make the feed roller run in forward
drive the red handrail should be pulled backward
2: Press the yellow pushbutton to make the
feed roller run in forward drive.
FEEDER STOP COMMAND
1: Push the red handrail to stop the feed
roller.
(the handrail can be locked in pulled position
and in pushed position)
REVERSE RUN COMMAND
1: To make the feed roller run in reverse
drive, first pull the handrail backward
2: And press the black pushbutton
NB: The feed rake can be ordered directly
from forward to reverse and vice versa
without using the handrail
Super Premium 30ER / 35DR / 35DRI 19 23/01/2014
OPERATING OF THE FEEDERS’ COMMANDS
The SUPER PREMIUM is equipped with an electric command hydraulic distributor
activated by ‘mushroom’ pushbuttons for the forward and reverse drives and a red
‘hand rail’ command bar for stopping the feed roller.
NB: to make the feed roller run in forward drive the engine has to run at
maximum speed.
FORWARD RUN COMMAND
To make the feed roller run in forward drive
the red handrail should be pulled backward
1: Press the green button, then
2: Press the yellow pushbutton to make the
feed roller run in forward drive.
FEEDER STOP COMMAND
1: Push the red handrail to stop the feed
roller.
(the handrail can be locked in pulled position
and in pushed position)
REVERSE RUN COMMAND
To make the feed roller run in reverse drive,
first pull the handrail backward
1: Press the green button, then
2: And press the black pushbutton
NB: After activating the green button, the
feed roll can be controlled directly from
going forward to going backward (and also from backward to forward) while the
red bar is not activated
Super Premium 30ER / 35DR / 35DRI 20 23/01/2014
START ING
CHECK BEFORE STARTING
Every operator should read and understand all the inscriptions and should follow the safety
measures described in this section for sure and efficient shredder operating. A checklist
prior to use is supplied to the user. It is important to take it into account for the security of
all as well as to keep the machine in good condition.
The following points should be checked before using the machine:
1) Is the machine sufficiently lubricated according to the lubrication plan indicated in the
user’s manual.
2) Check the different levels for the engine, being:
the engine’s oil level
the radiator’s water level
the gas oil level
3) Check the hydraulic circuit’s oil level.
4) Make sure the air filter is clean.
Super Premium 30ER / 35DR / 35DRI 21 23/01/2014
START ING
WARNING!
If for an unknown reason the shredder has difficulty shredding the matter, and that
you have to stop it: do not start the engine again without having eliminated the
cause and cleared the matter out of the shredding rotor!!!
PUTTING IN SERVICE
1) Check that the cap at the end of the shaft is
open.
2) Slightly accelerate the engine’s throttle lever
- engage the starter on petrol model
Start the engine with the ignition key preheating
on the diesel model
- preheating on the diesel model
The starter can only be activated if the
preheating light is continuously lit (on rectangular
control panel),
or extinction of light (on square control panel).
- remove the starter (petrol)
Accelerate the engine to mid-speed and let it
warm up
Model and ER DR: see text in black frame page 46
Make sure the cutting rotor is placed in rotation
and that it is not jammed by residue of matter
that would prematurely damage the centrifugal
clutch. (see advice when stopping on next page )
Engage gradually and lock the clutch:
-lever up to the DR version
down to the DRI version ( )
Accelerate the engine’s speed to bring it to its
maximum speed.
Put the feed roller in rotation by activating the
yellow control pusher located on the rear left of the
branches intake hopper.
Put the feed roller in rotation by activating the
green then yellow control pusher located on the
rear left of the branches intake hopper.
Start the shredding.
Super Premium 30ER / 35DR / 35DRI 22 23/01/2014
START ING
STOPPING
1) Let the shredder empty itself for a few minutes to eliminate residue of
matter behind the feed roller and inside the shredder, which could jam and
prematurely damage the clutch at the next start.
2) Push the control bar forward to stop the feed roller
3) Progressively bring back the throttle lever to idle.
4) Stop the engine by turning the ignition key on the control panel.
Petrol version
Petrol version
Unlock and pull down the rotor clutch lever
Super Premium 30ER / 35DR / 35DRI 23 23/01/2014
Loading...