TSindustrie GS/PREMIUM22P Technical Manual

TECHNICAL MANUAL

PREMIUM22P

2014-10-08 3

INTRODUCTION__________________________________________
SERIAL NUMBER’S EMPLACEMENT ______________________________________

SAFETY __________________________________________________
GENERAL SECURITY ____________________________________________________

SECURITY OF USE _______________________________________________________
MAINTENANCE SECURITY _______________________________________________
SECURITY OF TRANSPORT ______________________________________________

GENERAL DESCRIPTION AND FUNCTIONS _________________
OPERATING OF FEEDER CONTROLS _____________________________________

PUTTING IN OPERATION __________________________________

CHECK BEFORE STARTING ______________________________________________
PUTTING IN SERVICE ___________________________________________________
STOPPING ______________________________________________________________

MAINTENANCE AND SERVICING __________________________

LUBRICANTS ____________________________________________________________
MAINTENANCE PERIODICITIES __________________________________________
LUBRICATION POINTS __________________________________________________
OIL LEVELS _____________________________________________________________
FEEDER’S PRESSURE ON THE MATTER __________________________________
DISASSEMBLY FOR REPLACEMENT OF KNIVES
AND OF HAMMER PELLETS _________________________________________
DISASSEMBLY TO CHECK THE COUNTER BLADE _________________________
ADJUSTMENT OF THE ROTOR’S BELTS __________________________________
HYDRAULIC COUPLER MAINTENANCE __________________________________

BRAKE SETTINGS _______________________________________________________
DESCRIPTION AND HANDLING ____________________________

ENGINE AND CONTROL PANEL DESCRIPTION ____________________________
THE RESERVOIRS _______________________________________________________
HOOD SECURITY PREMIUM DRI__________________________________________
MAINTENANCE/ OPERATING CONTACTOR_______________________________
ANTI JAMMING SYSTEM ________________________________________________
EMERGENCY STOP BUTTONS ____________________________________________
HYDRAULIC COUPLER __________________________________________________

ANTI-OBSTRUCTION SYSTEM "VarioStress": Description_______________

ANTI-OBSTRUCTION SYSTEM: Programs __________________________________

INVENTION PATENT ___________________________________ 6

TABLE OF CONTE N T S

7-8

9

11

12-13
14
15
16

17-19

20

21

21
22
23

24

24
25
26-27
28
29

30-31
32
33
34
35

36

36
37
38
39
40
41
42
43
44-45

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TROUBLESHOOTING _____________________________________
SPECIFICATIONS_________________________________________

NO STRESS ELECTRIC CIRCUIT AND EMERGENCY STOPS PETROL ______
NO STRESS ELECTRIC CIRCUITS AND EMERGENCY STOPS DIESEL ______

HYDRAULIC DIAGRAM ___________________________________

HYDRAULIC HOSES IDENTIFICATION _____________________

DECLARATION OF CONFORMITY PREMIUM ER________

DECLARATION OF CONFORMITY PREMIUM DRI_______

46-47
48

49
50
51

52

53

54

TABLE OF CONTE N T S

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PATENT FOR INVENTION

Intellectual property law-Books VI

GRANTING DECISION

The General Manager of the National Institute of industrial property has decided

that invention patent # ##-##### the text of which is appended shall be delivered to:

SAELEN S.N.S. Company - FR

The delivery produces its effects for a period of twenty years starting on the date

of deposit of the application, under reserve of payment of the annual royalties.

Mention of the delivery is made in the Official Bulletin of industrial property ###/## of

##:##:## (publication # # ### ###).

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INTRODUCTION

Thank you for your purchase and your confidence in us.

It is important to read what follows in order for you to fully benefit from your purchase.

Although this machine is simple and easy to use, we recommend reading this manual be­fore starting to use it.

In order to operate your multi-vegetation chipper in a safe, efficient and effortless manner,
you need to be familiar with the instructions for operation, maintenance and problem­solving that are described in this manual.

This manual describes all the functions of the PREMIUM chipper. Keep it within reach for
later reference. Please contact your reseller for more information, technical data or if you
want to order an additional copy of this manual.

Safety precautions:

This machine is only suitable for chipping vegetable waste. It may not be operated by
persons younger than 16.
The machine should only be used by persons who have a good physical condition and a
certain technical knowledge.
Maintenance must be done by a qualified technician. All interventions for assembly, dis­assembly and/or specific maintenance must be handled by a recognized distributor. Before
working on the PREMIUM for maintenance or other purposes, please remove the ignition

key.

Position of the operator: left, right, in front of and behind in this manual are as

seen by the operator from his work station, facing the hopper.

L

Left

R

Right

F Front

B Behind

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Safety instructions

This machine is only intended for crushing and shredding plants.
Besides shredding wood and plants, the PREMIUM shredder cannot be

used for any other purpose.
The shredder should only be used by people over 16 years of age.

This machine can only be used by someone who is in good physical condition and who

has some technical knowledge.

Maintenance and repair work should be done by a qualified technician. Assembling,
disassembling and/or specific maintenance work should be performed by an authorized
dealer.
Before beginning work or proceeding to maintenance of the PREMIUM, always remove
the ignition key.
Proceed to maintenance by scrupulously following the instructions.
Eliminate pieces of metal, plastic, rubber or any other materials that may have been mixed
with the wastes.
Always use protection goggles, work gloves and protection against noise;
The machine can in no case be used to transport equipment, material or people.
The machine cannot be used to push or pull anything.
Battery acid is very corrosive. Avoid any contact with the eyes, skin and garments.
Immediately rinse eventual splashes with water and if the case arises, consult a doctor.

Before touching the electric circuit, always disconnect the cable connected to the battery’s +

terminal.
Always keep the battery out of reach of children.
When performing maintenance, do it in a sufficiently lit workshop.
Respect the safety standards prescribed in the motor’s user and maintenance manual.
Keep children away while the machine is in operation or when performing maintenance
work; Do not work in confined space. Do not run the motor in a non ventilated place (risk of
CO² intoxication)

INTRODUCTION

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When you order spare parts or if you need technical information, please always have the
serial number of your PREMIUM shredder.

The manufacturer’s nameplate is located on the chassis at the front left.

Serial number

The serial number is located at the place
indicated on the photo, it is always com­posed of five figures sometimes followed
by a letter.

LOCATION OF T H E

SERIAL NUMBER

PREMIUM22P

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The TS Industrie Company guarantees the parts of its PREMIUM shredders against any
defect that could affect their operating. The guarantee applies in all the cases where the
damage is not the result of improper use, abuse or negligence, accidental, act of God or any
other circumstance beyond the control of TS Industrie. This guarantee extends over a
period of one year starting on the date of delivery to the customer and is limited to the
replacement of defective parts and/or of labour.

GUARANTEE CLAIM

A claim in due form shall be presented to TS Industrie, by the origin purchaser for
inspection by an authorized representative of the company.

LIMITS OF LIABILITY

This guarantee replaces all other formal or implicit guarantees as well as any alleged
obligations or responsibilities. We do not assume nor authorize third parties to take
responsibility for the sale of a plant shredder.

This guarantee does not apply to a shredder that has been modified out of our
workshops and that, according to TS Industrie standards, would be affected in its
operation, its safety and its service life.

This guarantee does not cover parts and accessories that are already under their

manufacturer’s guarantee and the servicing of which is covered by the latter’s

administration. Service items such as lubricants, belts, paint and similar are not subject to
guarantee.

USER MANUAL

The purchaser acknowledges having received instructions concerning the correct operation
of the shredder and also acknowledges that TS Industrie cannot assume any responsibility
resulting from the use of his product other than that described in the user manual supplied at
the time of the purchase.

DO NOT FORGET TO REGISTER YOUR GUARANTEE

OTHERWISE IT WILL BECOME INVALID.

GUARANTE E

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You are responsible for the safe use and the maintenance of your plant shredder. You
should thus make sure that whoever uses, maintains and works with the appliance has
knowledge of the operating and maintenance methods as well as the safety measures to
apply as described in this manual. The user manual informs you on the security practices
to apply when using the plant shredder.

Remember that you are the person in charge of security. Efficient precautions will protect
you as well as those around you. Make sure that ANYONE working with this appliance
knows how to operate and maintain it. It is very important to prevent accidents. to avoid
injury, respect the security measures explained in this manual.

- Before using the plant shredder, an owner has the duty of giving the user
instructions to operators or eventual employees.

- This equipment’s most important safety device is a safe operator. It is an

operator’s duty to read and understand all the security and operating instructions and to

scrupulously follow them. The best way of avoiding accidents.

- No one is supposed to handle the PREMIUM shredder if they have not read and
understood the instructions on the subject. An operator without knowledge exposes
himself and others to risks of accidents.

- It is not allowed to modify the equipment in any way whatever. Any non
authorized modification could affect the operation or the security and eventually
reduce the equipment’s service life.

THINK CAUTION!

WORK IN COMPLETE SECURITY.

SAFETY

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1) Read and understand the user manual and all the
security symbols before operating, maintaining,
un-jamming or adjusting the shredder.

2) Keep a first aid kit in case of accident.
Keep it in a visible place.

3) Keep a fire extinguisher within reach in case of
need. Keep it in a visible place.

4) Use appropriate protection equipment. Here are a few suggestions,
but do not limit yourself just to this description:

-Helmet and ear protection

-Work shoes with steel non-skid soles

-Protective goggles

-Work gloves and waterproof
garments

5) Never operate without the protector.

6) Keep people away and especially children, when you are using the
shredder.

GENERAL SAFETY

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Read and understand the user manual and all the security symbols
before operating, maintaining, un-jamming or adjusting the plant
shredder.

Signification of the security adhesives

Protection against noise

Protective goggles

Work gloves and waterproof

Danger rotating knives

Minimum
engine speed

Maximum
engine speed

Lubrication point

Rotation commands of the conveyor belt:

0 : Chipping material (forward operation)

1 : Stop the rotation of the feed rolls

2 : Releasing material (backward)

GENERAL SAFETY

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1) Read and understand the user manual as well as all the security signs before any
operating, servicing, adjusting, repairing or un-jamming manoeuvre.

2) Install and make sure that all the protectors and guards are well fixed before starting
or working.

3) Keep hands, feet, hair as well as clothing out of reach of parts in movement.

4) Before performing maintenance, adjustments, repairs or un-jamming of the machine,
put the engine in idle speed with the accelerator handle, wait till all moving parts have
stopped, stop the engine.

5) Place all controls to neutral before starting the machine.

6) Keep people away, especially children before starting.

7) Use protections appropriate to the work to undertake.

8) Always couple the machine horizontally.
To avoid making the machine swing, always
work in a horizontal position if the machine
is unhitched.

9) when shredding, risk of projections of
chips within a 10 metres radius.

SAFE USE

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1) Follow all the indications in the user manual concerning operating, maintenance and
security.

2) Before performing any maintenance, adjustment, repair or un-jamming of the machine,
put the engine in idle speed with the accelerator handle, declutch the machine and wait till
all the parts in movement have stopped, stop the engine, remove the ignition key.

3) Make sure that all the protectors and guards are efficiently fixed after performing
maintenance or servicing the shredder.

4) Warning! Keep hands, hair and clothing out of reach of moving parts.

5) Install and make sure that all the protectors and all the guards are well fixed before
starting or working.

6) Never wear badly cut, too loose or shredded clothing when working on command
system components.

CONSIGNES DE FONCTIONNEMENT

Read the operating instructions before use
The fuel should be exempt of water and impurities.

Check the tightening of bolts after 30 h, then every 150 h.
Respect the lubricating periodicity
Do not un-jam the machine with the starter or the clutch

SAFE MAINTENANCE

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1) Comply with the traffic code.

2) Check if the signalisation lights of the equipment are appropriate and in working order.

3) Lower your speed on uneven roads and surfaces.

Hitching to a vehicle:
Always hitch the shredder in a horizontal position in order to prevent the
machine from tipping backwards AND check that the tow bar’s nut joints
are secure on a daily basis to prevent jolting which would damage the
hitch and tow system and reduce its lifespan.

SAFE TRANSPORT

Wear of the coupling:
Check the wear indicator when coupling the machine.
Systematically repleace the had and/or the ball of the coupling of the
vehicle if the indicator is in the MINUS zone. You might loose the chipper
on a bump in the road or against a border.

YOU ARE RESPONSIBLE IN CASE AN ACCIDENT HAPPENS.

Head and/or ball of the

coupling OK

Head and/or ball worn

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DESCRIPTION

The TS Industrie PREMIUM multi plant shredder is intended for the
shredding of plants and branches up to 100 mm in diameter.

The machine consists of the following main components:
(A) : the chassis

(B) : the shredding unit
(C) : the engine and its various drives
(D) : the evacuation shaft

GENERAL DESCRIPTION

AND OPERATION