TSI Instruments FHC50, FHM10 Operation And Service Manual

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FUME HOOD
CONTROLLER/MONITOR
MODEL FHC50/FHM10
OPERATION AND SERVICE MANUAL
MARCH 2016
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FUME HOOD
CONTROLLER/MONITOR
MODEL FHC50/FHM10
OPERATION AND SERVICE MANUAL
MARCH 2016
U.S. AND CANADA OTHER COUNTRIES
Sales & Customer Service: Sales & Customer Service: (800) 874-2811/(651) 490-2811 (001 651) 490-2811 Fax: Fax: (651) 490-3824 (001 651) 490-3824
SHIP/MAIL TO: E-MAIL
TSI Incorporated answers@tsi.com ATTN: Customer Service 500 Cardigan Road WEB SITE Shoreview, MN 55126 www.tsi.com USA
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Copyright TSI Incorporated / 2010-2016 / All rights reserved. Part number 6003830/ Revision G / March 2016 LIMITATION OF WARRANTY AND LIABILITY (effective February 2015)
(For country-specific terms and conditions outside of the USA, please visit www.tsi.com.) Seller warrants the goods, excluding software, sold hereunder, under normal use and service as described in the
operator's manual, to be free from defects in workmanship and material for 24 months, or if less, the length of time specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions and exceptions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when
indicated in specifications, are warranted for 90 days from the date of shipment; b. Pumps are warranted for hours of operation as set forth in product or operator’s manuals; c. Parts repaired or replaced as a result of repair services are warranted to be free from defects in
workmanship and material, under normal use, for 90 days from the date of shipment; d. This warranty does not cover calibration requirements, and seller warrants only that the instrument or product
is properly calibrated at the time of its manufacture. Instruments returned for calibration are not covered by
this warranty; f. This warranty is VOID if the instrument is opened by anyone other than a factory authorized service center
with the one exception where requirements set forth in the manual allow an operator to replace consumables
or perform recommended cleaning; g. This warranty is VOID if the product has been misused, neglected, subjected to accidental or intentional
damage, or is not properly installed, maintained, or cleaned according to the requirements of the manual.
Unless specifically authorized in a separate writing by Seller, Seller makes no warranty with respect to, and
shall have no liability in connection with, goods which are incorporated into other products or equipment, or
which are modified by any person other than Seller. The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO OTHER
EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE. WITH RESPECT TO SELLER’S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES
CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS. BUYER’S EXCLUSIVE REMEDY SHALL BE
THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT
SELLER’S OPTION REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS. TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER, AND THE
LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE
LIABLE FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR
INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY, which contains the complete and exclusive limited warranty of Seller. This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.
SERVICE POLICY
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers, our service policy is designed to give prompt attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call TSI's Customer Service department at (800) 874­2811 or (651) 490-2811.
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TRADEMARKS
TSI, TSI logo, VELOCICALC, are registered trademarks of TSI Incorporated. BACnet is a trademark of ASHRAE. Modbus is a registered trademark of Modicon, Inc. LonWorks is a registered trademark of Echelon® Corporation.
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CONTENTS
HOW TO USE THIS MANUAL ...................................................................................................... 1
Safety Information ................................................................................................ 1
Description of Caution Symbol .......................................................................... 1
Access Code ..................................................................................................... 1
PART ONE ..................................................................................................................................... 3
User Basics .......................................................................................................... 3
The Instrument ..................................................................................................... 3
Face Velocity ..................................................................................................... 3
Exhaust Flow ..................................................................................................... 3
Useful User Information .................................................................................... 4
Operator Panel ..................................................................................................... 4
LED Lights ......................................................................................................... 4
Display Screen .................................................................................................. 5
User Soft Keys (Normal Operating Mode) ........................................................ 5
Quick Keys ........................................................................................................ 5
Operator Keys ................................................................................................... 6
USB Port ........................................................................................................... 6
Alarms................................................................................................................... 6
Visual Alarm ...................................................................................................... 6
Audible AlarmEMERGENCY key .................................................................. 7
Audible AlarmsAll Except Emergency ........................................................... 7
Before Calling TSI ................................................................................................ 7
PART TWO ..................................................................................................................................... 9
Technical Section ................................................................................................. 9
Software Programming ....................................................................................... 10
Programming Keys .......................................................................................... 10
Menu Soft Keys ............................................................................................... 10
Quick Keys ...................................................................................................... 11
Keystroke Procedure ....................................................................................... 11
Programming Example .................................................................................... 12
Hardware Configurations .................................................................................... 13
Model FHC50 Controller Modes ..................................................................... 13
Model FHM10 Fume Hood Monitor Modes ..................................................... 14
Menu and Menu Items ........................................................................................ 15
CONFIGURE MENU ....................................................................................... 17
SETPOINT/ALARM CONSTRAINTS .............................................................. 30
INTERFACE MENU ........................................................................................ 31
NETWORK SETTINGS SUBMENU ................................................................ 31
Calibration .......................................................................................................... 49
Face Velocity Calibration ................................................................................ 49
Sash Position Calibration ................................................................................ 50
Flow Calibration............................................................................................... 51
Sash Opening Calibration ............................................................................... 55
Optimizing Controller Performance .................................................................... 56
Maintenance and Repair Parts ........................................................................... 56
System Component Inspection ....................................................................... 57
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Velocity Sensor Cleaning ................................................................................ 57
Replacement Parts .......................................................................................... 58
Troubleshooting Section ..................................................................................... 58
Hardware Test ................................................................................................. 58
Diagnostics Menu ............................................................................................ 60
Troubleshooting Chart ..................................................................................... 63
APPENDIX A ................................................................................................................................ 71
Specifications* .................................................................................................... 71
APPENDIX B ................................................................................................................................ 73
Network Communications .................................................................................. 73
Modbus® Communications ................................................................................. 73
Unique to TSI .................................................................................................. 73
Network Points ................................................................................................ 73
N2 Communications Description of Variables ................................................... 77
Description of Variables .................................................................................. 77
Variable Map ................................................................................................... 78
LonWorks® Object .............................................................................................. 80
Node Object Network Variables ...................................................................... 80
Fume Hood Controller Object Network Variables ........................................... 80
Description of LON SNVTs ............................................................................. 82
FHC50 BACnet® MS/TP Protocol Implementation Conformance Statement..... 83
BACnet® MS/TP Object Set ................................................................................ 85
APPENDIX C ................................................................................................................................ 89
Wiring Information .............................................................................................. 89
Back Panel Wiring ........................................................................................... 89
APPENDIX D ................................................................................................................................ 97
Access Codes / Password .................................................................................. 97
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C a u t i o n
Caution indicates:
Equipment may be damaged if procedures are not followed.  Improper settings may result in loss of containment.  Important information about unit operation.
How to Use This Manual
The Operation and Service Manual describes how to operate, configure, calibrate, maintain and troubleshoot the Model FHM10 Fume Hood Monitor and Model FHC50 Fume Hood Controller. The manual is divided into two parts. Part one describes the unit and how to interface with the device. This section should be read by users, facilities staff, and anyone who requires a basic understanding of how the device operates.
Part two describes the technical aspects of the product which include operation, configuration,
calibration, maintenance and troubleshooting. Part two should be read by personnel programming or maintaining the unit. TSI recommends thoroughly reading this manual
before changing any software items. NOTE: This operation and service manual assumes that the controller has been properly
installed. Refer to the Installation Instructions if there is any question as to whether the controller has been installed properly.
Safety Information
This section gives instructions to promote safe and proper handling of Model FHM10 Fume Hood Monitors and Model FHC50 Fume Hood Controllers.
There are no user-serviceable parts inside the instrument. Opening the instrument case will void the warranty. Refer all service of the unit to a qualified technician.
Description of Caution Symbol
Access Code
Model FHM10 Fume Hood Monitors and FHC50 Fume Hood Controllers have an access code to limit unauthorized access to the menu system. The access code can be turned on or off through the ACCESS CODE menu item. When the units ship from TSI, they are configured with the access code on. Refer to Appendix D, Access Codes, for instructions on entering the access code. Entering the access code enables access to the menu system for a 15-minute period.
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Part One
User Basics
This section is designed to provide a brief but thorough overview of the product installed. These few pages explain the purpose (The Instrument) and the operation (Useful user information, Operator panel, Alarms) of the product. Technical product information is available in Part Two of the manual.
The Instrument
The Model FHM10 Fume Hood Monitor is able to measure and report air flow in fume hoods and other exhaust devices such as snorkels and canopies. The Model FHC50 Fume Hood Controller adds the ability to control airflow to maintain safety and energy efficiency.
There are two main monitor and control strategies that can be used with the Model FHC50 Fume Hood Controller:
Face Velocity
One of the key components of air flow in a fume hood is adequate face velocity, which is needed to protect fume hood users. An adequate face velocity will help contain contaminants inside of the fume hood.
A fume hood exhaust system produces a negative pressure differential between the fume hood’s interior and the laboratory, causing air to be drawn into the hood. The speed of air entering the fume hood is called the face velocity. The Model FHC50 Fume Hood Controller can be configured to continuously monitor fume hood face velocity by measuring the air velocity across a sensor mounted in the sidewall of the hood. The sensor and opening in the fume hood are driven by the same pressure differential so the velocity across each is related.
As an alternative to this sidewall sensing methodology, the Model FHC50 can determine average fume hood face velocity by measuring the fume hood exhaust flow and sash area. When measuring face velocity in this fashion, the Model FHC50 must use a venturi valve with feedback to control and measure the exhaust volume. A sash sensor then measures the vertical opening of the fume hood sash. As an option, the Model FHC50 can use a sidewall sensor to monitor or trim the face velocity when calculated from sash position and exhaust flow rate.
The Model FHC50 controller modulates the exhaust to maintain an adequate face velocity at all times through the fume hood.
Exhaust Flow
Certain devices such as laminar flow benches, canopy hoods and snorkels need to exhaust a certain amount of air to function properly. For these applications, the Model FHC50 can be configured to measure and control the air flow to a constant volume using a venturi valve or a flow station with damper.
User Basics
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Useful User Information
The Model FHM10 Fume Hood Monitor and Model FHC50 Fume Hood Controller are easy to use. All the information you need to know about face velocity and flow rates is displayed on the Display Interface Module (DIM). In addition, all configuration, control, and calibration programming is accessible using the soft keys and menus. Specific details about the Model FHC50 controller front panel display and controls are described on the following pages. The front panel, shown in Figure 1 identifies the important features: display, keys and lights.
LED Lights
Green Light
The green light (NORMAL) is on when the face velocity and/or exhaust flow is adequate. This light indicates the fume hood is operating safely. If a set point cannot be maintained or an alarm limit has been reached, the green light turns off and the red alarm light turns on.
Figure 1
The controller has a green light (normal operation) and red alarm light (low and high alarms). The green light is on when the face velocity and/or exhaust flow is adequate. The red alarm light comes on when the face velocity and/or exhaust flow drops below a safe level, or exceeds a safe level. The display provides additional information depending on the configuration of the unit. Some of the available information includes continuously indicating the actual face velocity, exhaust flow, alarms, and controller status.
Operator Panel
Yellow Light
The yellow light is on to indicate that the Model FHC50 controller is muted or in setback
mode. The LCD display will read “Setback” or “Mute” at the top of the screen to indicate the
meaning of the yellow light. Note that when in Setback mode, the Model FHC50 will also turn on the Red or Green light.
Red Light
The red light is on to indicate an alarm or emergency status. If the red light flashes, then the Model FHC50 is in emergency mode. If the red light is continually lit, then the Model FHC50 is in an alarm mode. The display screen will also indicate the type of alarm or an emergency message.
Part One
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WARNING
Pressing these keys will change how the unit functions. Please thoroughly review the manual before using these keys or changing menu items.
NOTE: The unit can be programmed so that the User Soft Keys will not be displayed
during normal operating mode (see Software Programming section, menu item DISPL SOFTKEYS).
MENU
Provides access to the menus when in the normal operating mode (see
Software Programming section).
RESET
Resets the alarm light, alarm contacts, and audible alarm when in a latched or non-automatic reset mode. If an alarm is reset before alarm conditions exited, the monitor or controller will reset the alarm but the alarm mode will be re-entered after the ALARM DELAY.
Resets the emergency function after the emergency key has been pressed (see EMERGENCY key).
Clears any displayed error messages.
SETBACK
The SETBACK soft key activates the setback or second control set point. In setback mode, the controller controls at the setback set point, the display indicates SETBACK, and the yellow light turns on.
NORMAL
The NORMAL soft key will appear if the unit has been placed into Setback mode. If the NORMAL soft key is pressed, the controller returns to normal control set point.
Display Screen
The LCD display is highly configurable and can display various critical information including actual face velocity, exhaust flow rate, alarm status, menu options, and error messages. In addition, the LCD display shows various soft key labels that enable user interaction and programming the unit.
When programming the unit, the display will update soft keys and show menus, menu items, and current value of the menu item, depending on the specific programming function being performed.
User Soft Keys (Normal Operating Mode)
There are four soft keys on the front of the unit just below the LCD screen that can be used to interact with the unit.
The list below contains soft keys that will appear at the display screen during normal operating mode, depending on the state of the unit.
Quick Keys
There are two Quick Keys on the front of the unit just below the Soft Keys. The Quick-Keys function as left and right arrows or to increase/decrease values.
User Basics
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Operator Keys
MUTE key
The MUTE key silences an audible alarm. The alarm remains silent until the MUTE TIMEOUT value has been reached or the unit returns to control set point. Pressing the MUTE key twice will permanently mute the alarm.
EMERGENCY key
The EMERGENCY key puts the controller into emergency mode. The controller maximizes the exhaust flow and face velocity (if applicable) by modulating the damper or venturi valve to full open position.
The Model FHM10 monitor and FHC50 controller can be configured so the audible alarm is silenced during emergency mode. See menu item
EMERGENCY_AUD.
There are two dedicated keys on the front of the unit that each provides a critical function.
NOTE You can program the unit so that the audible alarm cannot be muted
(see menu item MUTE_BUTTON).
Pressing the EMERGENCY key will cause ”EMERGENCY” to appear on the display, the red alarm light to flash on and off, and the audible alarm to beep intermittently. To return to control mode press the EMERGENCY key or the
RESET key.
USB Port
There is a USB port at the bottom of the case. This USB port can be used with TSI’s Fume Hood
Configuration Software.
Alarms
The Model FHC50 controller has visual (red light) and audible alarms to inform you of changing fume hood conditions. The alarm levels (set points) are determined by facilities staff, which could be Engineering, Industrial Hygiene, or a facilities group depending on how the safety staff is organized.
The alarms, audible and visual, will activate whenever the preset alarm level is reached. The alarms will activate if the face velocity is low or inadequate, high or too great, or when the exhaust airflow is too low or too high (need optional flow device installed). When the fume hood is operating safely, no alarms will sound.
Example: The low alarm is preset to activate when the face velocity falls below 60 ft/min. When
the face velocity drops below 60 ft/min, the audible and visual alarms activate. The alarms turn off (when set to unlatched) when the unit returns to the safe range, which is defined as 20 ft/min greater than alarm set point (80 ft/min).
Visual Alarm
The red light on the front of the unit indicates an alarm condition. The red light is on for all alarm conditions, low alarms, high alarms, and emergency. The light is on continuously in a low or high alarm condition, and flashes in an emergency condition.
Part One
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The Model FHM10 monitor and FHC50 controller can be configured so the audible alarm is silenced during emergency mode. See menu item
EMERGENCY_AUD.
Audible AlarmEMERGENCY key
When the EMERGENCY key is pressed, the audible alarm beeps intermittently until the EMERGENCY or RESET key is pressed terminating the emergency alarm. Pressing the MUTE
key will silence the emergency alarm, although the red LED will continue to flash (if enabled - see menu item MUTE_KEY).
Audible AlarmsAll Except Emergency
The audible alarm is continuously on in all low and high alarm conditions. The audible alarm can be silenced by pressing the MUTE key (if enabled - see menu item MUTE_BUTTON).
If the audible alarm has been muted, the alarm is silenced for a configurable period of time (see menu item MUTE TIMEOUT) or the measurement returns to the safe range. The safe range is 20 ft/min (50 cfm) above the low alarm set point and 20 ft/min (50 cfm) below the high alarm set point.
The audible and visual alarms can be programmed to either automatically turn off when the unit returns to the safe range or to stay in alarm until the RESET key is pressed (See menu item
ALARM_RESET).
Before Calling TSI
This manual should answer most questions and resolve most problems you may encounter. If you need assistance or further explanation, contact your local TSI representative or TSI. TSI is committed to providing high quality products backed by outstanding service.
Please have the following information available prior to contacting your authorized TSI Manufacturer’s Representative or TSI:
- Model number of unit* FHC50-____ or FHM10-____
- Software revision level*
- Facility where unit is installed * Can be determined by entering the SELF TEST item under the Diagnostics menu. Due to the different Model FHM10 monitors and Model FHC50 controllers available, the above
information is needed to accurately answer your questions. For the name of your local TSI representative or to talk to TSI service personnel, please call TSI
at (800) 874-2811 (U.S. and Canada) or (001 651) 490-2811 (other countries). Prior to shipping any components to TSI for service or repair, please utilize our convenient
Return Material Authorization (RMA) Form, which is available online at http://service.tsi.com.
User Basics
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Part One
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The Fume Hood Controller is ready to use after being properly installed and calibrated. The calibration procedure should take less than 15 minutes. Figure 2 shows the Digital Interface Module (DIM) which is programmed with a default configuration that can be easily modified to fit your application.
The technical section is separated into six parts that cover all aspects of the unit. Each section is written as independently as possible to minimize flipping back and forth through the manual for an answer.
The Software Programming section explains the programming keys on the DIM. In addition, the programming sequence is described, which is the same regardless of the menu item being changed. At the end of this section is an example of how to program the DIM.
The Hardware Configurations section covers the different ways the DIM can be configured to accommodate the hardware and sequence of operation that is required. This section explains how to compare the installed hardware to the necessary settings that are needed.
Figure 2
Part Two
Technical Section
The Menu and Menu Items section lists all of the software items available to program and change. The items are grouped by menu which means all set points are in one menu, control signal items in another, etc. The menu items and all related information is provided including; programming name, description of menu item, range of programmable values, and how the unit shipped from the factory (default value).
The Calibration section describes the required procedure to calibrate the controller. This section
explains how to compare the controller’s velocity reading to a portable thermal anemometer and
then adjust the zero and span to establish an accurate calibration. This section also describes how to zero a TSI flow station transducer (if installed).
The Maintenance and Repair Part section covers all routine maintenance of equipment, along with a list of repair parts.
The Troubleshooting section is split into two areas: mechanical operation of the unit and system performance. Many external variables will affect how the unit functions so it is critical to first determine if the system is having mechanical problemsi.e., no display on unit, alarms do not function, damper does not modulate, etc. If no mechanical problems exist, look for performance problems (i.e., does not seem to read correctly, display fluctuates, etc.). The first step is to determine that the system is mechanically operating correctly, followed by modifying the configuration to eliminate the performance problems.
Technical Section
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Software Programming
Programming Keys
The four vertical programming soft keys (refer to Figure 3) are used to program or configure the unit to fit your particular application. Programming the instrument will change how the unit functions, so thoroughly review the menu items to be changed.
Figure 3
ESC
The ESC soft key is used to escape from the current menu or menu item, and will also cancel any change that is currently being made to an item value.
/
The / soft keys are used to scroll through the menus, menu items, and through the range of item values that can be selected. Depending on the item type the values may be numerical, specific properties (on/off), or a list of options.
NOTE: When programming a numerical menu item, continuously pressing the arrow
key will scroll through the values faster than if arrow key is pressed and released.
The (ENTER) soft key performs three functions.
1. Provides access to specific menus and submenus.
2. Provides access to menu items.
3. Saves data.
Programming the Model FHC50 controller is quick and easy if the programming keys are understood, and the proper keystroke procedure is followed. The programming keys are defined first, followed by the required keystroke procedure. At the end of this section is a programming example.
NOTE: It is important to note that the unit is always operating (except when checking the
CONTROL OUTPUT) when programming. When a menu item value is changed, the new
value takes effect immediately after saving the change, not when the unit returns to normal operating mode.
This section covers programming the instrument through the keypad and display. If programming through network communications (see Appendix B), use the host computer’s procedure. The changes take place immediately upon saving data in the instrument.
Menu Soft Keys
The list below contains soft keys that will appear while in the menu structures.
Part Two
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Standard Data Entry Method
5a. Press the (ENTER) soft key to access
chosen menu item. The top line of display shows menu item selected, and below that shows current menu item
value. Use the /soft keys to change menu item value.
Quick Data Entry Method
5b. With the desired menu item highlighted,
use the quick adjustment keys to change menu item value.
6a. Save the new value by pressing the
(ENTER) soft key (pressing the ESC soft
key will exit out of menu item without saving data). The display will automatically return to the current menu.
6b. Save the new value by pressing the
(ENTER) soft key OR by using the /
soft keys to highlight a different menu item (pressing the ESC soft key will exit out of menu item without saving data).
Quick Keys
There are two dedicated adjustment keys on the front of the unit (refer to Figure 3) that become active when accessing a menu item. These keys change choices of a menu item while that item is highlighted on the display. The left adjustment key will decrease the value of an item, and the right adjustment key will increase the value of an item. If there are no choices available for a particular menu item, or if that menu item is for reference only, the adjustment keys will have no effect.
The item data will be automatically saved when either of the / soft keys are used to highlight a different menu item, or when the (ENTER) soft key is pressed. Pressing the ESC soft key
while the menu item is still highlighted will discard changes and restore the item to its last saved value.
NOTE: When programming a numerical menu item, continuously pressing a quick adjustment
key will scroll through the values faster than if they key is repeatedly pressed and released.
Keystroke Procedure
The keystroke operation is consistent for all menus. The keystroke sequence is the same regardless of the menu item being changed.
1. Press the MENU soft key from the normal operating screen to access the main menu.
2. Use the / soft keys to scroll through the menu choices until the item you want to
access is highlighted.
3. Press the (ENTER) soft key to access chosen menu.
4. The menu selected is now displayed at the top of the display, followed by a list of available
menu items. Use the / soft keys to scroll through the menu items. Scroll through the menu items until desired item is highlighted.
7.Press the ESC soft key to exit current menu and return to main menu.
8. Press the ESC soft key again to return to normal instrument operation. If more than one item is to be changed, skip steps 7 and 8 until all changes are complete. If more
items in the same menu are to be changed, scroll to them after saving the data (step 6a or 6b). If other menus need to be accessed, press the MENU key once to access list of menus (the instrument is now at step 2 of the keystroke sequence).
Technical Section
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Programming Example
Unit is in normal operation.
0 ft/min
MENU
SETBACK
Press the MENU key to gain access to the
menus.
The first menu choices are displayed.
MENU
ESC
Configure
Setpoints
Interface Calibration Control Diagnostics
Press the and keys to access the SETPOINTS menu.
Press the soft key until Lo Vel Alarm
is highlighted.
SETPOINTS
ESC
100 ft/min
60 ft/min
25%
100%
OFF
Setpoint
Setback
Min Control Pos Max Control Pos
Lo Vel Alarm
---- ----
Standard Data Entry Method
Quick Data Entry Method
Press the key to access the Lo Vel Alarm screen.
LO VEL ALARM
ESC
60 ft/min
Press the Quick-Adjust keys to change the alarm set point. Then press the or
soft key to save the change.
SETPOINTS
ESC
100 ft/min
60 ft/min
25%
100%
OFF
Setpoint
Setback
Min Control Pos Max Control Pos
Lo Vel Alarm
---- ----
Press the /soft keys to change the alarm set point to 60 fpm, then press the
key to save the new set point.
The following example demonstrates the keystroke sequence. In this example the low alarm set point will be changed from 80 ft/min to 60 ft/min.
Part Two
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SETTING
NORMAL & SETBACK CONTROL TYPES
FACE VELOCITY METHOD
FLOW METHOD
PARAMETERS DISPLAYED
ANALOG OUTPUT
INPUT 1
1) SIDEWALL ONLY
Face Velocity
Sidewall Sensor
N/A
Velocity
Velocity
Night Setback**
2) SIDEWALL PRESSFLOW
Face Velocity With Flow Limits
Sidewall Sensor
Pressure­Based Flow Station
Velocity
No Change*
Night Setback**
3) SIDEWALL LINEARFLOW
Face Velocity With Flow Limits
Sidewall Sensor
Linear Flow Station
Velocity
No Change*
Night Setback**
4) SIDEWALL LOMVENTURI
Face Velocity With Flow Limits
Sidewall Sensor
Venturi Valve With LOM Feedback
Velocity
No Change*
Night Setback**
5) SIDEWALL 6PTVENTURI
Face Velocity With Flow Limits
Sidewall Sensor
Venturi Valve (No Feedback)
Velocity
No Change*
Night Setback**
6) FLOW PRESSFLOW
Flow
N/A
Pressure­Based Flow Station
Flow
Flow Rate
Night Setback**
7) FLOW LINEARFLOW
Flow
N/A
Linear Flow Station
Flow
Flow Rate
Night Setback**
8) FLOW LOMVENTURI
Flow
N/A
Venturi Valve With LOM Feedback
Flow
Flow Rate
Night Setback**
Hardware Configurations
The Model FHM10 Fume Hood Monitor can be field-configured to monitor face velocity or flow rates, while the Model FHC50 Fume Hood Controller can be field-configured to control face velocity or flow rates. These models feature a configuration wizard to easily select the desired monitor or controller configuration.
The following tables will assist in determining which configuration will need to be programmed into the controller for proper operation. You can also use the tables as a check to ensure that the monitor or controller has been properly configured after changing default settings from the configuration wizard.
Please note that in some applications, there may be a flow sensing device present at the fume hood exhaust (flow station, venturi valve linear feedback, etc.), but which is not used by the fume hood controller. The flow sensing information may be intended only to be received by a room controller for flow tracking purposes. This will not affect the operation of the fume hood controller provided it is configured correctly.
Model FHC50 Controller Modes
Technical Section
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SETTING
NORMAL & SETBACK CONTROL TYPES
FACE VELOCITY METHOD
FLOW METHOD
PARAMETERS DISPLAYED
ANALOG OUTPUT
INPUT 1
9) FLOW 6PTVENTURI
Flow
N/A
Venturi Valve (No Feedback)
Flow
Flow Rate
Night Setback**
10) SASHPOS LOMVENTURI
Face Velocity With Flow Limits
Sash­Position
Venturi Valve With LOM Feedback
Velocity
No Change*
Vertical Sash Sensor
11) N/A
N/A
N/A
N/A
N/A
N/A
N/A
12) SIDEWALL SASHCALC­FLOW
Face Velocity With Flow Limits
Sidewall Sensor
Calculated from measured Sash Opening and Sidewall Sensor
Velocity
No Change*
Vertical Sash Sensor
SETTING
SIDEWALL SENSOR
FLOW METHOD
PARAMETERS DISPLAYED
ANALOG OUTPUT
INPUT 1
1) SIDEWALL VELMONITOR
Enabled
N/A
Velocity
Velocity
Night Setback**
2) PRESSFLOW MONITOR
Disabled
Pressure­Based Flow Station
Flow
Flow Rate
Night Setback**
3) LINEARFLOW MONITOR
Disabled
Linear Flow Station
Flow
Flow Rate
Night Setback**
4) LOMVENTURI FLOWMONITOR
Disabled
Venturi Valve With LOM Feedback
Flow
Flow Rate
Night Setback**
Model FHM10 Fume Hood Monitor Modes
* Analog Output is reset if previous setting would now be invalid. Otherwise, Analog Output is not changed. ** Input 1 is changed to Night Setback only if it was previously set to Vertical Sash Sensor.
Part Two
Page 23
15
CONFIGURE CONFIG WIZARD
VEL SENSOR FLOW DEVICE DISPL SOFTKEYS DISPLAY MEAS DISPLAY AVG DISPLAY UNITS ALARM RESET EMERGENCY AUD MUTE BUTTON MUTE TIMEOUT ALARM DELAY ANALOG OUT TYPE ANALOG OUT SIG ANALOG OUT F.S. RELAYS OUT RELAY SEL B INPUT SEL 1 INPUT SEL 2 INPUT SEL 3 NUMBER FORMAT CONTRAST ACCESS CODE
SETPOINTS LO VEL ALARM
HI VEL ALARM LO FLOW ALARM HI FLOW ALARM SETB LOVEL ALARM SETB HIVEL ALARM SETB LOFLO ALARM SETB HIFLO ALARM
CALIBRATION
VEL SENSOR ZERO VEL SENSOR SPAN CALIBRATE FLOW
DIAGNOSTICS**
VEL SENSOR INPUT FLOW STATION INPUT SHOW FLOW ANALOG OUT ALARM RELAY A ALARM RELAY B IN1 SASH CONTACT IN2 EMERG PURGE IN3 NIGHT SETBACK SELF TEST RESET SETTINGS RESET ALL CALIBS
INTERFACE NET PROTOCOL
NETWORK SETTINGS*
Menu and Menu Items
The Model FHM10 monitor and Model FHC50 controller are very versatile devices which can be configured to meet your specific application. This section lists all of the menu items available to program and change (except diagnostics menu). Changing items is accomplished by using the keypad or through communications with the Building Automation System. If you are unfamiliar with the keystroke procedure please see Software Programming section for a detailed explanation. This section provides the following information:
Complete list of menus and all menu items.  Gives the menu or programming name.  Defines each menu item’s function; what it does, how it does it, etc. Gives the range of values that can be programmed.  Gives default item value (how it shipped from factory).
The menus covered in this section are divided into groups of related items to ease programming. As an example all set points are in one menu, alarm information in another, etc. The manual follows the menus as programmed in the controller. The menu items are always grouped by menu and then listed in menu item order, not alphabetical order. Figure 4 shows the Model FHM10 monitor menu items, while Figure 5 shows the Model FHC50 controller menu items.
* Items in NETWORK SETTINGS submenu depend on NET PROTOCOL setting. See
NETWORK SETTINGS item description for details.
** Menu items located in Troubleshooting section.
Technical Section
Figure 4. Menu Items – Model FHM10 Monitor
Page 24
16
CONFIGURE CONFIG WIZARD
NORM CTRL MODE SETB CTRL MODE VEL SENSOR FLOW DEVICE DISPL SOFTKEYS DISPLAY MEAS DISPLAY AVG DISPLAY UNITS ALARM RESET EMERGENCY AUD MUTE BUTTON MUTE TIMEOUT ALARM DELAY ANALOG OUT TYPE ANALOG OUT SIG ANALOG OUT F.S. RELAYS OUT RELAY SEL A RELAY SEL B INPUT SEL 1 INPUT SEL 2 INPUT SEL 3 NUMBER FORMAT CONTRAST SPECIALS MENU ACCESS CODE
SETPOINTS SETPOINT
SETBACK SETB CNTL POS MIN CONTROL POS MAX CONTROL POS MIN FLOW MAX FLOW LO VEL ALARM HI VEL ALARM LO FLOW ALARM HI FLOW ALARM SETB LOVEL ALARM SETB HIVEL ALARM SETB LOFLO ALARM SETB HIFLO ALARM HI SASH POS ALARM DAMPER ALARM
INTERFACE NET PROTOCOL
NETWORK SETTINGS**
CALIBRATION
VEL SENSOR ZERO VEL SENSOR SPAN CALIBRATE FLOW BALANCE MODE SASH CAL CLOSED SASH CAL OPEN SASH AREA OPEN SASH AREA CLOSED
BALANCE MODE* DESIRED FLOW FLOW KFACTOR UNCORRECTED FLOW KF USED FLOW * KF
CONTROL
SENSITIVITY SPEED CONTROL SIG KC VALUE TI VALUE
DIAGNOSTICS***
CONTROL OUT VEL SENSOR INPUT SHOW FACE VEL FLOW STATION ANALOG INPUT SHOW FLOW ANALOG OUT ALARM RELAY A ALARM RELAY B IN1 SASH CONTACT**** SHOW SASH%OPEN SHOW SASH AREA IN2 EMERG PURGE**** IN3 NIGHT SETBACK**** SELF TEST RESET SETTINGS RESET ALL CALIBS
* BALANCE FLOW submenu only appears if flow sensor is enabled (FLOW DEVICE not set to
NONE).
** Items in NETWORK SETTINGS submenu depend on NET PROTOCOL setting. See
NETWORK SETTINGS item description for details.
*** Menu items located in Troubleshooting section. **** Menu item name depends on INPUT SEL 1, INPUT SEL 2 and INPUT SEL 3 in
CONFIGURE menu.
Part Two
Figure 5: Menu Items – Model FHC50 Controller
Page 25
Technical Section 17
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
CONFIGURATION WIZARD
FHM10 and FHC50
CONFIG WIZARD
The CONFIG WIZARD item is used to select the desired sequence of operations. Using the CONFIG WIZARD will also configure inputs and outputs for the selected sequence of operations. Refer to the Hardware Configurations section to see the inputs and outputs.
NOTE: Use the CONFIG WIZARD to change the sequence of
operations. Some settings can only be changed through the CONFIG WIZARD.
FHC50 Controller:
1) Sidewall only
2) Sidewall PressFlow
3) Sidewall LinearFlow
4) Sidewall LOMVenturi
5) Sidewall 6ptVenturi
6) Flow PressFlow
7) Flow LinearFlow
8) Flow LOMVenturi
9) Flow 6ptVenturi
10) SashPos LOMVenturi
12) Sidewall SashCalcFlow
FHM10 Monitor:
1) Sidewall VelMonitor
2) PressFlow Monitor
3) LinearFlow Monitor
4) LOMVenturi FlowMonitor
FHC50 Controller:
1) Sidewall only
FHM10 Monitor:
1) Sidewall
VelMonitor
Page 26
18 Part Two
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
NORMAL CONTROL MODE
FHC50 Only
NORM CTRL MODE
The NORM CTRL MODE item selects the measurement on which the control function is based during NORMAL (Occupied) Mode.
If this item is set to: VelSidewall The controller will control face velocity using a
sidewall sensor.
VelSashPos The controller will control face velocity using a
sash sensor and venturi valve with LOM feedback.
VelSide+Sash The controller will control face velocity using
both the sash sensor with LOM feedback and a sidewall sensor.
Flow The controller will control flow using the flow
device (see menu item FLOW DEVICE).
VelSidewall
VelSashPos
VelSide+Sash
Flow
VelSideWall
Page 27
Technical Section 19
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
SETBACK CONTROL MODE
FHC50 Only
SETB CTRL MODE
The SETB CTRL MODE item selects the measurement on which the control function is based during SETBACK (Unoccupied) Mode.
If this item is set to: VelSidewall The controller will control face velocity using a
sidewall sensor.
VelSashPos The controller will control face velocity using a
sash sensor and venturi valve with LOM feedback.
VelSide+Sash The controller will control face velocity using
both the sash sensor with LOM feedback and a sidewall sensor.
Flow The controller will control flow using the flow
device (see menu item FLOW DEVICE).
FixedPos The controller will hold the damper or venturi
valve at a fixed percentage at all times during SETBACK Mode, while ignoring the measured face velocity or flow for control purposes. All SETBACK-related alarms are still active with this configuration, unless set to OFF.
NOTE: To shutdown a fume hood with the Model FHC50
controller, set the SETB CTRL MODE item to FixedPos and the SETBACK POS item to 0%.
VelSidewall
VelSashPos
VelSide+Sash
Flow
FixedPos
VelSideWall
VELOCITY SENSOR
FHM10 and FHC50
VEL SENSOR
The VEL SENSOR item shows if the velocity sensor input is enabled. If this item shows Enabled, then the controller will look for and use an installed sidewall sensor. If this item shows Disabled, the controller will not look for or use an installed sidewall sensor.
Enabled
Or
Disabled
None
(Read-only value)
Page 28
20 Part Two
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW DEVICE
FHM10 and FHC50
FLOW DEVICE
The FLOW DEVICE item shows the type of air flow device being used for flow based measurements and control. Choose:
None No flow device installed, or there is to be no flow
information used by the controller.
Lin Flo Sta When a linear output flow station, typically
thermal anemometer based, is installed.
Press Flo Sta When a TSI flow station with pressure
transducer is installed.
LOM Venturi When a TSI venturi valve with a Linear Output
Module with Linear Feedback is installed.
6pt Venturi When a standard TSI venturi valve (without
Linear Output Module) is installed.
Calculated When both a sidewall velocity sensor and a
sash sensor are installed, and the flow rate is to be calculated using the data obtained from the two sensors (face velocity X sash open area = flow rate)
FHC50 Controller:
None
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi Calculated
FHM10 Monitor:
None
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi
None
(Read-only value)
DISPLAY SOFTKEYS
FHM10 and FHC50
DISPL SOFTKEYS
The DISPL SOFTKEYS item selects if the menu and programming soft keys are to be displayed during normal operating mode.
NOTE: Press left and right quick-keys and right-most soft key
simultaneously to gain access to menu system if DISPL SOFTKEYS is set to OFF.
ON
OFF
ON
Page 29
Technical Section 21
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
DISPLAY MEASUREMENT
FHM10 and FHC50
DISPLAY MEAS
The DISPLAY MEAS item selects which measurements will be presented on the display during normal operating mode. Use the
DISPLAY UNITS item to choose the units of measure: Vel Displays only the current face velocity. Vel, Flow Displays both the current face velocity and the
current flow.
Flow Displays only the current flow. None Does not display face velocity or flow during normal
operating mode.
Vel
Vel, Flow
Flow None
Vel
DISPLAY AVERAGE
FHM10 and FHC50
DISPLAY AVG
The DISPLAY AVG item selects the display’s running average period. The display-averaging period is the length of time the face velocity has been averaged before being displayed. The DISPLAY AVG item value may be set between 0.5 and 40 seconds. The higher the averaging value, the more stable the display.
0.5, 1, 2, 3, 5, 10, 20,
or 40 seconds
5 seconds
DISPLAY UNITS
FHM10 and FHC50
DISPLAY UNITS
The DISPLAY UNITS item selects the unit of measure that the controller displays all velocity and flow related menu items: set points, alarms, calibration, etc.
ft/min, cfm
m/s, m3/h
m/s, l/s
ft/min, cfm
ALARM RESET
FHM10 and FHC50
ALARM RESET
The ALARM RESET item selects how the alarms terminate after the unit returns to control set point. UNLATCHED (alarm follow) automatically resets the alarm when the face velocity is 20 ft/min (50 cfm for flow alarms) greater than the low alarm set point, or 20 ft/min (50 cfm for flow alarms) below the high alarm set point. LATCHED requires the staff to press the RESET key to clear alarms. The ALARM RESET affects the audible alarm, visual alarm, and relay output, which means all are latched or unlatched.
LATCHED
or
UNLATCHED
UNLATCHED
Page 30
22 Part Two
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
EMERGENCY AUDIBLE ALARM
FHM10 and FHC50
EMERGENCY AUD
The EMERGENCY AUD menu item determines of the audible alarm sounds when the controller enters emergency mode. If set to ON, the audible alarm will sound intermittently to indicate an emergency. If set to OFF, the audible alarm will not sound in emergency mode.
NOTE: The EMERGENCY AUD item does not affect
messages on the display or operation of the red LED.
ON
or
OFF
ON
MUTE BUTTON
FHM10 and FHC50
MUTE BUTTON
The MUTE BUTTON item enables the mute button on the front of the controller. Select ON if the Audible Alarm can be muted from the keypad. Select OFF if the Audible Alarm cannot be muted.
ON
OFF
ON
MUTE TIMEOUT
FHM10 and FHC50
MUTE TIMEOUT
The MUTE TIMEOUT item sets the length of time the audible alarm will be silenced if the mute button is pressed (MUTE BUTTON must be set to ON). The MUTE TIMEOUT can be set from 1 to 60 minutes or Permanent. If Permanent is selected, the audible alarm will not be activated during the current alarm, but the audible alarm will reset when the alarm clears.
1 to 60 Minutes
Permanent
1 Minute
ALARM DELAY
FHM10 and FHC50
ALARM DELAY
The ALARM DELAY item sets the period of time the face velocity (flow) must be above the high alarm set point or below the low alarm set point before the controller enters alarm mode. Use the ALARM DELAY function to avoid momentary, nuisance alarms.
5 to 120 seconds
5 seconds
ANALOG OUTPUT TYPE
FHM10 and FHC50
ANALOG OUT TYPE
The ANALOG OUT TYPE item selects the measurement that the ANALOG OUTPUT SIGNAL will represent.
FHC50 Controller:
Velocity
Flow rate
%Sash Open
FHM10 Monitor:
Velocity
Flow rate
Velocity
ANALOG OUTPUT SIGNAL
FHM10 and FHC50
ANALOG OUT SIG
The ANALOG OUT SIG item selects the type of analog Velocity, Flow, or %Sash Open signal output (not control output signal). See menu item ANALOG OUT TYPE.
0 to 10 VDC or
4 to 20 mA
0 to 10 VDC
Page 31
Technical Section 23
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
ANALOG OUTPUT FULL SCALE
FHM10 and FHC50
ANALOG OUT F.S.
The ANALOG OUT F.S. item selects the full scale range that the
ANALOG OUTPUT SIGNAL will represent. If ANALOG OUT TYPE is set to velocity, the ANALOG OUT F.S. item can be set
between 0 to 1000 ft/min. If ANALOG OUT TYPE is set to flow rate, the ANALOG OUT F.S. item can be set between 0 to 10,000 cfm. See menu item ANALOG OUT TYPE. If
ANALOG OUT TYPE is set to % Sash Open, the ANALOG OUT F.S is set to 100%.
0 to 1000 ft/min
or
0 to 10000 cfm
or
100% to 105%
1000 ft/min
RELAY OUTPUT DIRECTION
FHM10 and FHC50
RELAYS OUT
The RELAYS OUT item configures the state of the alarm relays. Select OK=OPEN for normally open (N.O.) relays that close during alarm conditions. Select OK=CLOSED for normally closed (N.C.) relays that open during alarm conditions.
NOTE: Relays will always close during power loss conditions.
OK = OPEN
or
OK = CLOSED
OK = OPEN
RELAY OUTPUT 1 SELECT
FHM10 and FHC50
RELAY SEL A
The RELAY SEL A item shows the desired alarm output to be used with Relay Contact Output 1.
Low Alarm
None
(Read-only value)
RELAY OUTPUT 2 SELECT
FHM10 and FHC50
RELAY SEL B
The RELAY SEL B item selects the desired alarm output to be used with Relay Contact Output 2. Relay B can be set to toggle the relay when the unit is in high alarm, high sash alarm, setback mode, or damper alarm setpoint.
FHM10: High Alarm,
Setback, Sash Open
FHC50: High Alarm, High Sash, Setback,
Damper Open
High Alarm
Page 32
24 Part Two
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
INPUT SELECT 1 INPUT SELECT 2 INPUT SELECT 3
FHM10 and FHC50
INPUT SEL 1 INPUT SEL 2 INPUT SEL 3
The INPUT SEL # item selects the desired input type to be used with the corresponding input terminals.
Night Setb Enables the input to be used with a
switch/contact closure to enable night setback mode.
Emerg Purge Enables the input to be used with a
switch/contact closure to enable emergency mode.
Sash Contact Enables the input to be used with a
switch/contact closure to monitor the fume hood sash height.
Sash Pos V Enables the input to be used with a TSI Vertical
Sash Position sensor. This option applies to INPUT SEL 1 Only. The Sash Pos V option is only available on the FHC50.
Night Setb Emerg Purge Sash Contact
Sash Pos V
(INPUT 1 Only)
INPUT SEL 1:
Night Setb
INPUT SEL 2:
Night Setb
INPUT SEL 3:
Emerg Purge
NUMBER FORMAT
FHM10 and FHC50
NUMBER FORMAT
The NUMBER FORMAT menu item selects the way that numbers are displayed.
XX,XXX.YY XX.XXX,YY
XX,XXX.YY
DISPLAY CONTRAST
FHM10 and FHC50
CONTRAST
The CONTRAST menu item changes the level of contrast on the display screen. Decreasing this value will decrease the contrast, and increasing this value will increase the contrast.
1 to 10
5
SPECIALS MENU FHC50 Only
SPECIALS MENU
The SPECIALS MENU item is used to set the Model FHC50 controller for certain custom configuration. Access to the SPECIALS MENU item is restricted with a password. Contact TSI for information about these configurations.
N/A
N/A
Page 33
Technical Section 25
CONFIGURE MENU
MENU ITEM
Monitor/
Controller
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
ACCESS CODE
FHM10 and FHC50
ACCESS CODE
The ACCESS CODE item selects whether an access code (pass code) is required to enter the menu items. The ACCESS CODE item prevents unauthorized access to a menu. If the ACCESS CODE is OFF, no code is required to enter the menu screens. Conversely, if the ACCESS CODE is ON, a code is required before the menu screens can be entered.
NOTE: Entering the code when the ACCESS CODE item is
ON disables the ACCESS CODE for a period of 15
minutes.
ON or OFF
ON
SETPOINTS MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
CONTROL SETPOINT
FHC50 Only
SETPOINT
The SETPOINT item sets the control set point. The control set point can be for either face velocity or flow control, depending on the setting of menu item NORMAL CONTROL MODE. The FHC50 controller will maintain this set point when normal operating conditions exist.
If NORMAL CONTROL MODE = VelSideWall, VELSashPos or VelSide+Sash, enter a face velocity set point between 60 to 980 ft/min.
If NORMAL CONTROL MODE = Flow, enter a value between 0 and 10,000 cfm.
60 to 980 ft/min
or
0 to 10000 cfm
100 ft/min
or
0 cfm
Page 34
26 Part Two
SETPOINTS MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
CONTROL SETBACK SETPOINT
FHC50 Only
SETBACK
The SETBACK item sets an alternate control set point, typically used when the laboratory is unoccupied. The SETBACK control set point can be for either face velocity or flow control, depending on the setting of menu item SETBACK CONTROL MODE. The FHC50 controller will maintain this set point when normal operating conditions exist.
If SETBACK CONTROL MODE = VelSideWall, VELSashPos or VelSide+Sash, enter a value between 60 to 980 ft/min.
If SETBACK CONTROL MODE = Flow, enter a value between 0 and 10,000 cfm.
A SETBACK condition is initiated when the SETBACK key has been pressed, the SETBACK contact input has been closed, or a command is received through network communications.
WARNING: The Model FHC50 may not maintain the fume
hood’s containment at low SETBACK face velocities.
0 to 980 ft/min
or
0 to 10000 cfm
100 ft/min
or
0 cfm
SETBACK CONTROL POSITION
FHC50 Only
SETBACK CNTRL POS
The SETBACK CNTRL POS item is used to program a setback mode fixed damper or venturi valve position. The menu item SETBACK CONTROL MODE must be set to FIXED POS to enable the SETBACK CNTRL POS menu item. During SETBACK, the controller will set the control output to the value programmed for SETBACK CNTRL POS.
NOTE: To shutdown a fume hood with the Model FHC50
controller, set the SETB CTRL MODE item to Fixed Position and the SETBACK CNTRL POS item to 0%.
WARNING: The Model FHC50 may not maintain the fume
hood’s average face velocity or flow at the setback
set point item value when a SETBACK CNTRL POS has been programmed. The average face
velocity or exhaust flow may fall below the setback alarm value; this could result in a setback velocity or flow alarm condition.
0 to 100%
100%
Page 35
Technical Section 27
SETPOINTS MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
MINIMUM DAMPER POSITION SETPOINT
FHC50 Only
MIN CONTROL POS
The MIN CONTROL POS item is used to set the minimum damper position. The minimum damper position allows the setting of a minimum airflow through the fume hood. When the fume hood exhaust volume needed to maintain the set face velocity is less than the set minimum damper position (typically sash closed), the damper maintains the minimum damper position. Closing the sash further will result in an increase in the face velocity above the control set point which may cause a high alarm.
0 to 100%
0% OPEN
MAXIMUM DAMPER POSITION SETPOINT
FHC50 Only
MAX CONTROL POS
The MAX CONTROL POS item is used to set the maximum damper position. The maximum damper position allows the setting of a maximum airflow through the fume hood. When the fume hood exhaust volume needed to maintain the set face velocity is greater than the set maximum damper position (typically sash open), the damper maintains the maximum damper position. Opening the sash further will result in a decrease in face velocity, which may cause a low alarm indicating an unsafe hood condition exists.
0 to 100%
100% OPEN
MINIMUM FLOW SETPOINT
FHC50 Only
MIN FLOW
The MIN FLOW item sets the minimum flow set point when the NORMAL CONTROL MODE is set to VelSidewall, VelSashPos or VelSide+Sash. When the fume hood exhaust reaches the minimum flow set point, as the fume hood sash is lowered, the controller will modulate the hood exhaust to maintain this minimum flow.
WARNING: The Model FHC50 may not maintain the fume
hoods average face velocity at the SETPOINT item value when a MINIMUM FLOW has been programmed. The average face velocity may exceed the SETPOINT item value, resulting in a
HIGH ALARM condition.
NOTE: The MINIMUM FLOW set point must be 50 cfm less
than the MAXIMUM FLOW set point.
OFF, 0 to 10,000 cfm
OFF
Page 36
28 Part Two
SETPOINTS MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
MAXIMUM FLOW SETPOINT
FHC50 Only
MAX FLOW
The MAX FLOW item sets the maximum flow set point when the NORMAL CONTROL MODE is set to VelSidewall, VelSashPos or VelSide+Sash. When the fume hood exhaust reaches the maximum flow set point, as the fume hood sash is raised, the controller will modulate the hood exhaust damper to maintain this maximum flow.
OFF, 0 to 10,000 cfm
OFF
WARNING: The Model FHC50 may not maintain the fume
hoods average face velocity at the SETPOINT item value when a MAX FLOW has been programmed. The average face velocity may fall below the SETPOINT item value, resulting in a LOW ALARM condition.
NOTE: The MAX FLOW set point must be 50 cfm greater than
the MIN FLOW set point.
LOW VELOCITY ALARM SETPOINT
FHM10 and FHC50
LOW VEL ALARM
The LOW VEL ALARM item sets the face velocity low alarm set point during Normal mode. A low alarm condition is defined as when the face velocity is less than the low alarm set point during Normal mode.
NOTE: The LOW VEL ALARM must be at least 20 ft/min less
than the SETPOINT.
OFF, 5 to 980 ft/min
OFF
HIGH VELOCITY ALARM SETPOINT
FHM10 and FHC50
HIGH VEL ALARM
The HIGH VEL ALARM item sets the face velocity high alarm set point during Normal mode. A high alarm condition is defined as when the face velocity exceeds the high alarm set point during Normal mode.
NOTE: The HIGH VEL ALARM must be at least 20 ft/min
greater than the SETPOINT.
OFF, 80 to 1000 ft/min
OFF
LOW FLOW ALARM SETPOINT
FHM10 and FHC50
LO FLOW ALARM
The LO FLOW ALARM item sets the low flow alarm set point during Normal mode. A low flow alarm condition is defined as when the exhaust flow is less than the low flow alarm set point during Normal mode.
NOTE: The LO FLOW ALARM must be at least 50 cfm less
than the SETPOINT.
OFF, 0 to 10000 cfm
OFF
Page 37
Technical Section 29
SETPOINTS MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
HIGH FLOW ALARM SETPOINT
FHM10 and FHC50
HI FLOW ALARM
The HI FLOW ALARM item sets the high flow alarm set point during Normal mode. A high flow alarm condition is defined as when the exhaust flow is greater than the high flow alarm set point during Normal mode.
NOTE: The HI FLOW ALARM must be at least 50 cfm greater
than the SETPOINT.
OFF, 0 to 10000 cfm
OFF
SETBACK LOW VELOCITY ALARM SETPOINT
FHM10 and FHC50
SETB LOVEL ALARM
The SETB LOVEL ALARM item sets the face velocity low alarm set point during Setback mode. A setback low velocity alarm condition is defined as when the face velocity is less than the setback low velocity alarm set point during Setback mode.
NOTE: The SETB LOVEL ALARM must be at least 20 ft/min
less than the SETBACK set point.
OFF, 5 to 980 ft/min
OFF
SETBACK HIGH VELOCITY ALARM SETPOINT
FHM10 and FHC50
SETB HIVEL ALARM
The SETB HIVEL ALARM item sets the face velocity high alarm set point during Setback mode. A setback high velocity alarm condition is defined as when the face velocity exceeds the setback high velocity alarm set point during Setback mode.
NOTE: The SETB HIVEL ALARM must be at least 20 ft/min
greater than the SETBACK set point.
OFF, 80 to 1000 ft/min
OFF
SETBACK LOW FLOW ALARM SETPOINT
FHM10 and FHC50
SETB LOFLO ALARM
The SETB LOFLO ALARM item sets the low flow alarm set point during SETBACK. A setback low flow alarm condition is defined as when the exhaust flow is less than the setback low flow alarm set point during SETBACK.
NOTE: The SETB LO FLOW ALARM must be at least 50 cfm
less than the SETPOINT.
OFF, 0 to 10000 cfm
OFF
SETBACK HIGH FLOW ALARM SETPOINT
FHM10 and FHC50
SETB HIFLO ALARM
The SETB HIFLO ALARM item sets the high flow alarm set point during SETBACK. A setback high flow alarm condition is defined as when the exhaust flow is greater than the setback high flow alarm set point during SETBACK.
NOTE: The SETB HI FLOW ALARM must be at least 50 cfm
greater than the SETPOINT.
OFF, 0 to 10000 cfm
OFF
Page 38
30 Part Two
SETPOINTS MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
HIGH SASH POSITION ALARM
FHC50 Only
HI SASH POS ALARM
The HI SASH POS ALARM item is used to set the position of the high sash alarm. INPUT SEL 1, must be set to SASH POS
VERT before setting this item. NOTE: The Sash Position Potentiometer must be calibrated
before using this menu item.
OFF, 10 to 105%
OFF
DAMPER ALARM FHC50 Only
DAMPER ALARM
The DAMPER ALARM item sets the damper opening alarm setpoint for both Normal and Setback modes. If the Model FHC50 controller opens the damper more than the DAMPER
ALARM setpoint, it will activate Relay B. NOTE: Relay B must be configured to DAMPER OPEN for the
DAMPER ALARM to be active. DAMPER ALARM activates Relay B. DAMPER
ALARM does not activate audible or visual alarms.
OFF, 0 to 100%
OPEN
100% OPEN
SETPOINT/ALARM CONSTRAINTS
There are a number of constraints that prohibit you from incorrectly adjusting the set points. These are as follows:
1. The control SETPOINT and SETBACK set point have a lower limit of 60 ft/min. This is because generally accepted lab practices indicate that fume hood containment is lost below this face velocity.
2. The controller has been designed so that the LOW ALARM set point must be set at least 20 ft/min below the control SETPOINT when the FHC50 is set for face velocity control and 50 cfm when the FHC50 is set for flow control. For example, if the control SETPOINT is 100 ft/min, the LOW ALARM set point cannot be greater than 80 ft/min. This prevents nuisance alarms from occurring during natural system fluctuations.
3. The controller has been designed so that the HIGH ALARM set point must be set at least 20 ft/min above the control SETPOINT when the FHC50 is set for face velocity control and 50 cfm when the FHC50 is set for flow control. For example, if the control SETPOINT is 100 ft/min, the HIGH ALARM set point cannot be less than 120 ft/min. This prevents nuisance alarms from occurring during natural system fluctuations.
4. The monitor has been designed so that the LOW ALARM set point must be at least 40 fpm below the HIGH ALARM set point when the FHM10 is set for face velocity control and 100 cfm below the HIGH ALARM set point when the FHM10 is set for flow control.
5. The ALARM RESET item selects how the alarms will terminate when controller returns to the safe range. The face velocity alarms all terminate the same; they are either LATCHED or UNLATCHED. If UNLATCHED is selected, the low alarm automatically turns off when the face velocity exceeds the low face velocity alarm value by 20 ft/min or the low flow alarm value by 50 cfm. Conversely, the high alarm automatically turns off when the face velocity drops 20 ft/min below the high face velocity alarm set point or 50 cfm below the high flow alarm set point. If LATCHED is selected, the alarms will not terminate until the RESET key is pressed.
Page 39
Technical Section 31
INTERFACE MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
NETWORK PROTOCOL
FHM10 and FHC50
NET PROTOCOL
The NET PROTOCOL item selects the communications protocol used to interface with the building management system.
Modbus®
N2
LonWorks®*
BACnet®*
MODBUS
NETWORK ADDRES AND SETTINGS
FHM10 and FHC50
NETWORK SETTINGS
The NETWORK SETTINGS item enters a sub-menu with settings, such as network address, that are configured for each protocol.
NETWORK SETTINGS SUBMENU
PROTOCOL
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
Modbus, N2 FHM10 and FHC50
NETWORK ADDRESS
The NETWORK ADDRESS item sets the main network address of the fume hood controller. Each unit on the network must have its own unique address.
1 to 247
1
BACnet FHM10 and FHC50
MAC ADDRESS
The MAC ADDRESS item sets the main network address of the fume hood controller. Each unit on the network must have its own unique address.
1 to 127
1
BACnet FHM10 and FHC50
MAC ID
The MAC ID item sets the Device ID.
1 to 4,194,302
100
BACnet FHM10 and FHC50
AUTO BAUD
When the AUTO BAUD item is selected, the FHC50 will automatically set its baud rate for BACnet MS/TP communications.
LON FHM10 and FHC50
SERVICE PIN
When the SERVICE PIN option is selected, the Model FHC50 sends a broadcast message containing its Neuron ID and program ID. This is required to install the Model FHC50 on the LonWorks® network, or to reinstall the Model FHC50 after using the GO UNCONFIGURED command.
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32 Part Two
NETWORK SETTINGS SUBMENU
PROTOCOL
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
LON FHM10 and FHC50
GO UNCONFIGURED
Selecting the GO UNCONFIGURED option resets the Model
FHC50 controller’s authentication key. This is required in the
event a foreign network tool inadvertently acquires a Model FHC50 and installs it with network management
authentication. The Model FHC50 controller’s owner will
then be unable to reclaim the Model FHC50 over the network.
CALIBRATION MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
VELOCITY SENSOR ZERO
FHM10 and FHC50
VEL SENSOR ZERO
The VEL SENSOR ZERO item is used to calibrate the Sidewall velocity sensor at zero flow.
A sensor zero should be established prior to adjusting the sensor span (see Calibration section following menu item listing).
NONE
Unit needs to be calibrated upon initial installation
NOTE: The menu item VEL SENSOR under the
CONFIGURE menu must be set to ENABLED, by choosing an appropriate setting in the CONTROL WIZARD, to activate the VEL SENSOR ZERO
function.
VEL SENSOR SPAN
FHM10 and FHC50
VEL SENSOR SPAN
The VEL SENSOR SPAN item is used to calibrate the Sidewall velocity sensor to match the fume hood average face velocity. The average face velocity is measured by traversing the fume hood face with a portable air velocity meter (see Calibration section following menu item listing).
A velocity sensor zero should be established prior to adjusting the velocity sensor span (see Calibration section following menu item listing).
NONE
Unit needs to be calibrated upon initial installation
NOTE: The menu item VEL SENSOR under the
CONFIGURE menu must be set to ENABLED, by choosing an appropriate setting in the CONTROL WIZARD, to activate the VEL SENSOR ZERO
function.
Page 41
Technical Section 33
CALIBRATION MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
CALIBRATE FLOW
FHM10 and FHC50
CALIBRATE FLOW
The CALIBRATE FLOW item is used to enter a CALIBRATE
FLOW sub-menu that is specific to the FLOW DEVICE that
is selected (see Flow Calibrate section following menu item listing).
NONE
Unit needs to be calibrated upon initial installation
NOTE: The CALIBRATE FLOW menu item will not appear
if the FLOW DEVICE under the CONFIGURE menu has been set to NONE.
BALANCE MODE
FHC50 Only
BALANCE MODE
The BALANCE MODE item is used to enter a BALANCE MODE sub-menu. After a flow device has been calibrated, the BALANCE MODE screen can be used to compare the Measured Flow against the Actual Flow as determined by a pitot tube traverse.
NONE
N/A
NOTE: The CALIBRATE FLOW submenu must be
completed before entering the BALANCE MODE submenu.
SASH CLOSED POSITION CALIBRATION
FHC50 Only
SASH CAL CLOSED
The SASH CAL CLOSED item is used to record sash position of the fume hood. This is determined in one of two ways:
1. If a Vertical Sash Position Sensor is being used, this menu item will record the physical position of the Potentiometer with the sash closed.
2. If there is no Vertical Sash Position sensor, the controller will use both the face velocity and flow information in the sash closed position to calibrate the sash % open equation.
Upon entering this menu item, the display will read “Lower Sash, then Press Enter.” Make sure the sash is lowered
completely, and then press the Enter key. This menu item will timeout after a period of one hour if the
Enter key is not pressed. No information will be saved if timeout occurs.
This menu item will not appear if the controller is not configured to accept a sash sensor or flow measurement with sidewall sensor.
NONE
Unit needs to be calibrated upon initial installation
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34 Part Two
CALIBRATION MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
SASH OPEN POSITION CALIBRATION
FHC50 Only
SASH CAL OPEN
The SASH CAL OPEN item is used to record sash position of the fume hood. This is determined in one of two ways:
1. If a Vertical Sash Position Sensor is being used, this menu item will record the physical position of the Potentiometer with the sash open.
2. If there is no Vertical Sash Position sensor, then the controller will use both the face velocity and flow information in the sash open position to calibrate the sash % open equation.
Upon entering this menu item, the display will read “Raise Sash, then Press Enter.” Make sure the sash is raised, and
then press the Enter key. This menu item will timeout after a period of one hour if the
Enter key is not pressed. No information will be saved if timeout occurs.
This menu item will not appear if the controller is not configured to accept a sash sensor or flow measurement with sidewall sensor.
NONE
Unit needs to be calibrated upon initial installation
CALIBRATE FLOW SUBMENU
PRESSURE FLOW STATION
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW DEVICE SELECTED
FHM10 and FHC50
FLOW DEVCE =
This item displays the FLOW DEVICE that was previously selected through the CONFIG WIZARD item.
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi Calculated
Press Flo Sta
(Read-only value)
Page 43
Technical Section 35
CALIBRATE FLOW SUBMENU
PRESSURE FLOW STATION
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
RESET FLOW CALIBRATION
FHM10 and FHC50
FLOW RESET CAL
The RESET CAL menu item zeroes out the flow calibration adjustments. When this menu item is entered, the controller will prompt the user to verify that they want to do this by displaying the message “Are You Sure.” Entering YES resets the flow calibration factors for this flow device to
defaults and shows the message “Changes Saved.”
Entering NO will cancel the reset and show the message Changes Not Saved.”
NONE
FLOW STATION DUCT AREA
FHM10 and FHC50
FLO STA AREA
The FLO STA AREA item is used to program the cross sectional area of the duct where the flow station is mounted. Since the flow station is used to measure duct velocity, the
FLO STA AREA is necessary to calculate the duct air flow. NOTE: The DIM does not compute duct area. The area
must be first calculated and then entered into the
unit. Use the following equations to calculate the duct area (in ft2) For round ducts
For rectangular ducts
WARNING: If the proper FLO STA AREA is not
programmed into the Model FHC50, the flow measurement will be incorrect. Thus, all the other information that uses the flow measurement, such as the flow alarms and percent sash open, will also be incorrect.
0 to50.00 ft2
(0 to 4.6450 m2)
0.00 ft2 (0.0000 m2) 0))))
FLOW STATION PRESSURE FULL SCALE
FHM10 and FHC50
FLO STA PRESS FS
The FLO STA PRESS FS menu item allows the user to select the maximum range of the pressure transducer used with the flow station.
0.10 inH2O
0.25 inH2O
0.50 inH2O
1.0 inH2O
1.0 inH2O
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36 Part Two
CALIBRATE FLOW SUBMENU
PRESSURE FLOW STATION
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW STATION PRESSURE ZERO
FHM10 and FHC50
FLO STA PRESS ZERO
The FLO STA PRESS ZERO item is used to calibrate the zero in the pressure transducer. See Calibration section for the procedure to zero the flow station.
NONE
FLOW STATION OUTPUT RANGE
FHM10 and FHC50
FLO STA FS V
The FLO STA FS V item is used to set the voltage signal output range of the pressure transducer. Set this item to match the pressure transducer used.
NOTE: If a pressure transducer with a 1-5 V output is
used, select 0 to 5V. If a pressure transducer with a
2-10 V output is used, select 0 to 10V
0 to 5V, 0 to 10V
0 to 10V
FLOW STATION LOW CAL
FHM10 and FHC50
FLO STA LO CAL
The FLO STA LO CAL menu item enters the FLO STA LO CAL Submenu.
See FLO STA LO
CAL Menu
FLOW STATION HIGH CAL
FHM10 and FHC50
FLO STA HI CAL
The FLO STA HI CAL menu item enters the FLO STA HI CAL Submenu.
See FLO STA HI
CAL Menu
FLOW K FACTOR
FHM10 and FHC50
FLOW KFACTOR
The K FACTOR menu item sets the “K” factor for the flow signal. The flow signal is multiplied by the K FACTOR so that the flow measurement matches the actual flow, determined with a pitot tube traverse.
NOTE: FLOW K FACTOR modifies the entire range of the
calibrated flow, not just a single point.
0.01 to 10.00
1.00
Page 45
Technical Section 37
CALIBRATE FLOW SUBMENU
LINEAR FLOW STATION ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW DEVICE SELECTED
FHM10 and FHC50
FLOW DEVCE =
This item displays the FLOW DEVICE that was previously selected through the CONFIG WIZARD item.
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi Calculated
Lin Flo Sta (Read-only
value)
RESET FLOW CALIBRATION
FHM10 and FHC50
FLOW RESET CAL
The RESET CAL menu item zeroes out the flow calibration adjustments. When this menu item is entered, the controller will prompt the user to verify that they want to do this by displaying the message “Are You Sure.” Entering YES resets the flow calibration factors for this flow device to
defaults and shows the message “Changes Saved.”
Entering NO will cancel the reset.
NONE
FLOW STATION DUCT AREA
FHM10 and FHC50
FLO STA AREA
The FLO STA AREA item is used to program the cross sectional area of the duct where the flow station is mounted. Since the flow station is used to measure duct velocity, the
FLO STA AREA is necessary to calculate the duct air flow. NOTE: The DIM does not compute duct area. The area
must be first calculated and then entered into the
unit. Use the following equations to calculate the duct area (in ft2) For round ducts
For rectangular ducts
0 to50.00 ft2
(0 to 4.6450 m2)
0.00 ft2
(0.0000 m2)
WARNING: If the proper FLO STA AREA is not
programmed into the Model FHC50, the flow measurement will be incorrect. Thus, all the other information that uses the flow measurement, such as the flow alarms and percent sash open, will also be incorrect.
Page 46
38 Part Two
CALIBRATE FLOW SUBMENU
LINEAR FLOW STATION ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW STATION TOP VELOCITY
FHM10 and FHC50
FLO STA TOP VEL
The TOP VELOCITY item is used to input the maximum velocity of a linear flow station output. A TOP VELOCITY must be input for the linear flow station to operate.
0 to 10,000 ft/min
(0 to 50.8 m/s)
0 ft/min
(0 m/s)
FLOW STATION OUTPUT RANGE
FHM10 and FHC50
FLO STA FS V
The FLO STA FS V item is used to set the voltage signal output range of the pressure transducer. Set this item to match the pressure transducer used.
0 to 5V, 0 to 10V
0 to 10V
FLOW K FACTOR
FHM10 and FHC50
FLOW KFACTOR
The K FACTOR menu item sets the “K” factor for the flow signal. The flow signal is multiplied by the K FACTOR so that the flow measurement matches the actual flow, determined with a pitot tube traverse.
NOTE: FLOW K FACTOR modifies the entire range of the
calibrated flow, not just a single point.
0.01 to 10.00
1.00
CALIBRATE FLOW SUBMENU
LOM VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW DEVICE SELECTED
FHM10 and FHC50
FLOW DEVCE =
This item displays the FLOW DEVICE that was previously selected through the CONFIG WIZARD item.
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi
Calculated
LOM Venturi
(Read-only
value)
Page 47
Technical Section 39
CALIBRATE FLOW SUBMENU
LOM VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
RESET FLOW CALIBRATION
FHM10 and FHC50
FLOW RESET CAL
The RESET CAL menu item zeroes out the flow calibration adjustments. When this menu item is entered, the controller will prompt the user to verify that they want to do this by displaying the message “Are You Sure.” Entering YES resets the flow calibration factors for this flow device to
defaults and shows the message “Changes Saved.”
Entering NO will cancel the reset and show the message Changes Not Saved.”
NONE
WARNING: Monitor and/or controller alarm functions will
not be maintained after resetting flow calibration. Immediately recalibrate monitor or controller after resetting flow calibration.
MINIMUM FLOW FHM10 and FHC50
VENTURI LF MIN FLOW
The VENTURI LF MIN FLOW item sets the flow rate through the venturi valve when it is fully closed. The display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve.
NOTE: The flow information can be obtained from the
label on the TSI Venturi Valve or by closing the venturi valve using the CONTROL OUT item in the DIAGNOSTICS menu and performing a pitot tube traverse of the duct.
The VENTURI LF MIN FLOW menu item must be completed before moving on to the VENTURI LF MAX FLOW menu item.
0 to 10000 cfm
0 cfm
Page 48
40 Part Two
CALIBRATE FLOW SUBMENU
LOM VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
MAXIMUM FLOW FHM10 and FHC50
VENTURI LF MAX FLOW
The VENTURI LF MAX FLOW item sets the flow rate through the venturi valve when it is fully open. The display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve.
NOTE: The flow information can be obtained from the
label on the TSI Venturi Valve or by opening the venturi valve using the CONTROL OUT item in the DIAGNOSTICS menu and performing a pitot tube traverse of the duct.
The VENTURI LF MIN FLOW menu item must be completed before moving on to the VENTURI LF MAX FLOW menu item.
0 to 10000 cfm
0 cfm
FLOW K FACTOR FHM10 and FHC50
FLOW KFACTOR
The K FACTOR menu item sets the “K” factor for the flow signal. The flow signal is multiplied by the K FACTOR so that the flow measurement matches the actual flow, determined with a pitot tube traverse.
NOTE: FLOW K FACTOR modifies the entire range of
the calibrated flow, not just a single point.
0.01 to 10.00
1.00
Page 49
Technical Section 41
CALIBRATE FLOW SUBMENU
6PT VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW DEVICE SELECTED
FHC50 Only
FLOW DEVCE =
This item displays the FLOW DEVICE that was previously selected through the CONFIG WIZARD item.
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi
Calculated
6Pt Venturi (Read-only
value)
RESET FLOW CALIBRATION
FHC50 Only
FLOW RESET CAL
The RESET CAL menu item zeroes out the flow calibration adjustments. When this menu item is entered, the controller will prompt the user to verify that they want to do this by displaying the message “Are You Sure.” Entering YES resets the flow calibration factors for this flow device to
defaults and shows the message “Changes Saved.”
Entering NO will cancel the reset and show the message
Changes Not Saved.” WARNING: Controller alarm functions will not be
maintained after resetting flow calibration. Immediately recalibrate controller after resetting flow calibration.
NONE
VENTURI VALVE POSITION 1 FLOW
FHC50 Only
VENTURI PT1
The VENTURI PT1 item is used to calibrate a venturi valve without feedback. When this item is entered, the display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve when the venturi valve is at the 0% OPEN position.
NOTE: The flow information can be obtained through a
direct flow measurement (i.e. duct traverse) after using the CONTROL OUT item to set the damper to 0% Open or from the label on the TSI Venturi Valve.
The VENTURI PT1 menu item must be completed before moving on to the VENTURI PT2 menu item.
0 to 10000 cfm
0 cfm
Page 50
42 Part Two
CALIBRATE FLOW SUBMENU
6PT VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
VENTURI VALVE POSITION 2 FLOW
FHC50 Only
VENTURI PT2
The VENTURI PT2 item is used to calibrate a venturi valve without feedback. When this item is entered, the display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve when the venturi valve is at the 20% OPEN position.
NOTE: The flow information can be obtained through a
direct flow measurement (i.e. duct traverse) after using the CONTROL OUT item to set the damper to 20% Open or from the label on the TSI Venturi Valve.
The VENTURI PT2 menu item must be completed before moving on to the VENTURI PT3 menu item.
0 to 10000 cfm
0 cfm
VENTURI VALVE POSITION 3 FLOW
FHC50 Only
VENTURI PT3
The VENTURI PT3 item is used to calibrate a venturi valve without feedback. When this item is entered, the display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve when the venturi valve is at the 40% OPEN position.
NOTE: The flow information can be obtained through a
direct flow measurement (i.e. duct traverse) after using the CONTROL OUT item to set the damper to 40% Open or from the label on the TSI Venturi Valve.
The VENTURI PT3 menu item must be completed before moving on to the VENTURI PT4 menu item.
0 to 10000 cfm
0 cfm
Page 51
Technical Section 43
CALIBRATE FLOW SUBMENU
6PT VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
VENTURI VALVE POSITION 4 FLOW
FHC50 Only
VENTURI PT4
The VENTURI PT4 item is used to calibrate a venturi valve without feedback. When this item is entered, the display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve when the venturi valve is at the 60% OPEN position.
NOTE: The flow information can be obtained through a
direct flow measurement (i.e. duct traverse) after using the CONTROL OUT item to set the damper to 60% Open or from the label on the TSI Venturi Valve.
The VENTURI PT4 menu item must be completed before moving on to the VENTURI PT5 menu item.
0 to 10000 cfm
0 cfm
VENTURI VALVE POSITION 5 FLOW
FHC50 Only
VENTURI PT5
The VENTURI PT5 item is used to calibrate a venturi valve without feedback. When this item is entered, the display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve when the venturi valve is at the 80% OPEN position.
NOTE: The flow information can be obtained through a
direct flow measurement (i.e. duct traverse) after using the CONTROL OUT item to set the damper to 80% Open or from the label on the TSI Venturi Valve.
The VENTURI PT5 menu item must be completed before moving on to the VENTURI PT6 menu item.
0 to 10000 cfm
0 cfm
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44 Part Two
CALIBRATE FLOW SUBMENU
6PT VENTURI VALVE ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
VENTURI VALVE POSITION 6 FLOW
FHC50 Only
VENTURI PT6
The VENTURI PT6 item is used to calibrate a venturi valve without feedback. When this item is entered, the display will indicate a volumetric flow rate. Adjust the displayed value to match the flow through the venturi valve when the venturi valve is at the 100% OPEN position.
0 to 10000 cfm
0 cfm
NOTE: The flow information can be obtained through a
direct flow measurement (i.e., duct traverse) after using the CONTROL OUT item to set the damper to 100% Open or from the label on the TSI Venturi Valve.
FLOW K FACTOR FHC50 Only
FLOW KFACTOR
The K FACTOR menu item sets the K” factor for the flow signal. The flow signal is multiplied by the K FACTOR so that the flow measurement matches the actual flow, determined with a pitot tube traverse.
NOTE: FLOW K FACTOR modifies the entire range of
the calibrated flow, not just a single point.
0.01 to 10.00
1.00
CALIBRATE FLOW SUBMENU
CALCULATED FLOW ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
FLOW DEVICE SELECTED
FHC50 Only
FLOW DEVCE =
This item displays the FLOW DEVICE that was previously selected through the CONFIG WIZARD item.
Lin Flo Sta
Press Flo Sta
LOM Venturi
6pt Venturi
Calculated
Calculated
(Read-only
value)
Page 53
Technical Section 45
CALIBRATE FLOW SUBMENU
CALCULATED FLOW ONLY
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
RESET FLOW CALIBRATION
FHC50 Only
FLOW RESET CAL
The RESET CAL menu item zeroes out the flow calibration adjustments. When this menu item is entered, the controller will prompt the user to verify that they want to do this by displaying the message “Are You Sure.” Entering YES resets the flow calibration factors for this flow device to
defaults and shows the message “Changes Saved.”
Entering NO will cancel the reset and show the message Changes Not Saved.”
NONE
WARNING: Controller alarm functions will not be
maintained after resetting flow calibration. Immediately recalibrate controller after resetting flow calibration.
FLOW K FACTOR
FHC50 Only
FLOW KFACTOR
The K FACTOR menu item sets the “K” factor for the flow signal. The flow signal is multiplied by the K FACTOR so that the flow measurement matches the actual flow, determined with a pitot tube traverse.
NOTE: FLOW K FACTOR modifies the entire range of
the calibrated flow, not just a single point.
0.01 to 10.00
1.00
BALANCE MODE SUBMENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
DESIRED FLOW
FHC50 Only
DESIRED FLOW
The DESIRED FLOW item is used to set and hold the controller at a desired flow to enable a balancing technician to verify flow through the fume hood.
0 to 10000 cfm
0
BALANCE MODE K FACTOR
FHC50 Only FLOW
KFACTOR
The FLOW KFACTOR item is used to adjust the measured flow to match the actual flow measured by the balancing technician.
0.01 to 10.00
1.00
NOTE: Changing the FLOW KFACTOR item also adjusts
the FLOW KFACTOR item stored under the CALIBRATE FLOW submenu.
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46 Part Two
BALANCE MODE SUBMENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
UNCORRECTED FLOW
FHC50 Only
UNCORRECTED FLOW
The UNCORRECTED FLOW item displays the measured flow without applying a K Factor. This item is for reference only.
0 to 10000 cfm
NONE
(Read-only
value)
K FACTOR USED FHC50 Only
KF USED
The KF USED item is used to display the K Factor currently being used to adjust the flow. This value is for reference only, and will update when BAL MODE Kf is adjusted.
0.01 to 10.00
NONE
(Read-only
value)
CORRECTED FLOW
FHC50 Only
FLOW * Kf
The FLOW*Kf item is used to display the corrected flow, which multiplies the uncorrected flow by the K Factor currently being used. This value is for reference only, and will update when BAL MODE Kf is adjusted.
0 to 10000 cfm
NONE
(Read-only
value)
CONTROL MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
SENSITIVITY
FHC50 Only
SENSITIVITY
The SENSITIVITY item selects the integral dead band. The integral dead band determines when the controller uses integral control (slow control), and when the controller enters PID control (fast control).
Each % of SENSITIVITY represents 1 ft/min (5 cfm) that the face velocity (flow rate) must be away from set point before the FHC50 controller enters PID control (fast control). For example, if the SENSITIVITY is set to 80% and the set point is 100 fpm (500 cfm), the face velocity must drop below 80 fpm (400 cfm) or rise above 120 fpm (600 cfm) for the controller to enter PID control.
10% to 100%
80%
WARNING: Controller may hunt if SENSITIVITY is set too
high, resulting in poor control and loss of containment.
SPEED
FHC50 Only
SPEED
The SPEED item selects the control output speed. The greater the SPEED setting, the faster the control output.
10% to 100%
80%
Page 55
Technical Section 47
CONTROL MENU
MENU ITEM
SOFTWARE
NAME
ITEM DESCRIPTION
ITEM RANGE
DEFAULT
VALUE
CONTROL SIGNAL
FHC50 Only
CONTROL SIG
The CONTROL SIG item determines the control signal’s output direction. As an example: if the control system closes the exhaust damper instead of opening the damper, this option will reverse the control signal to now open the damper.
DIRECT OR
REVERSE
DIRECT
Kc VALUE Ti VALUE
FHC50 Only
Kc VALUE Ti VALUE
The Kc VALUE item changes the gain control coefficient. When this item is entered, a value for Kc is indicated on the display. If the controller is not controlling correctly (hunting, oscillating, or controlling slowly) the Kc VALUE control coefficient may need adjusting. Decreasing Kc will slow the control system down making it more stable.
The Ti VALUE item changes the integral control coefficient. When this item is entered, a value for Ti is indicated on the display. If the controller is not controlling correctly, the unit may have an inappropriate Ti VALUE control coefficient. Increasing Ti will slow the control system down making it more stable.
WARNING: The Kc VALUE and Ti VALUE items provide
you with the ability to manually change the PI control loop variables. DO NOT CHANGE
THESE VALUES UNLESS YOU HAVE A THOROUGH UNDERSTANDING OF PID CONTROL LOOPS. CONTACT TSI FOR ASSISTANCE PRIOR TO CHANGING ANY VALUES. Incorrectly changing a value will
result in poor or non-existent control.
Suggestion: Before changing Kc or Ti, change the SPEED
or adjust the SENSITIVITY to try to eliminate the problem.
Kc = 0 to 1000
Ti = 0-1000
The range of values is very large. Poor control may occur if values are more than twice or less than 1/2 the default value
Kc = 100 Ti = 110
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WARNING
The controller is disabled during calibration. Containment may not be maintained.
NOTE: Always zero sensor prior to adjusting the sensor span. A comparison
thermal anemometer is required to calibrate the velocity span. Confirm a good average face velocity is present in the fume face before adjusting the span.
Calibration
The calibration section explains how to calibrate the controller and how to zero a TSI flow station pressure transducer (optional). The Fume Hood Monitor or Controller must be calibrated, after being installed on the fume hood, to provide accurate indication of fume hood face velocity and/or exhaust flow. The FHM10 Monitor and FHC50 Controller will warn the user with a display message if it has not been calibrated.
NOTE: This section assumes that the appropriate sensor has been correctly installed. Inaccurate
readings may be detected if sensor is not installed correctly. Review the Installation Instructions and verify that the sensor is installed correctly (usually only a problem on initial set up).
The following items are needed to calibrate a Model FHM10 Fume Hood Monitor or Model FHC50 Fume Hood Controller:
Masking tape  Tape measure  Portable Air Velocity Meter such as TSI VelociCalc® Model 9545 or Model 9515.
To begin the calibration process, enter CALIBRATION menu (see Software Programming if not familiar with keystroke procedure).
Face Velocity Calibration
Face velocity can be controlled using either a sidewall sensor or sash-position sensor with a venturi valve.
Sidewall Velocity SensorSensor Zero
1. Select VEL SENSOR ZERO item.
2. The controller will prompt to “Tape over sensor, then press .” Place a piece of tape over the velocity sensor opening to seal off air flowing past the sensor and press the soft key.
3. The display will indicate a countdown for the automatic sensor zero procedure, which takes 120 seconds. While counting down the 120 seconds, the controller will also display the current sensor voltage.
4. After the 120 second countdown, the controller will display “Remove tape from sensor, then
press .” Remove tape from sensor and press the key to save the zero point.
Sidewall Velocity SensorSensor Span
1. Open the fume hood sash 60% (or to working height) and let the controller reach face velocity set point.
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WARNING
Calibrating the sidewall velocity span on the controller may be an iterative process that takes 1 to 3 trials to get an accurate calibration. After adjusting the span factor, check the calibration to verify an accurate calibration.
Desired Flow
Flow set point to achieve desired face velocity
Show Sash % Open
Readout of current sash % open
Actual Flow
Readout of current measured flow
Save & Continue
Use to save data point
Set flow for
Desired face velocity
2. Select VEL SENSOR SPAN item (30 second countdown). After the countdown, the VEL SENSOR SPAN submenu will be displayed.
3. Use a thermal anemometer to traverse the open sash area and obtain the average face velocity of the air passing into the hood.
4. Compare the thermal anemometer reading to the SPANNED VEL reading on the controller.
5. At the ENTER SPAN FACT menu item, press the quick keys to adjust the factor until the SPANNED VEL reading on the controller display matches the thermal anemometer velocity.
6. Press the ENTER () soft key to save the sensor span calibration. NOTE: To verify proper calibration, re-enter VEL SENSOR SPAN item and compare
SPANNED VEL reading to a new thermal anemometer traverse.
7. Exit menu, sidewall sensor calibration is complete.
Sash Position Calibration
1. Calibrate flow using LOM VENTURI Calibration section.
2. Calibrate vertical sash sensor using CALIBRATE SASH POT section.
3. Enter SASH FLOW CONTROL item.
4. Controller will prompt “Raise sash to 24 inches height then press .” Open the sash(es) to the 24-inch height and press the key.
a. The FHC50 controller will display the following items:
b. Perform a face velocity traverse using a thermal anemometer. Compare the face velocity
traverse reading to the face velocity set point.
c. Adjust the Desired Flow to change the flow control set point for the 24-inch sash position
until actual face velocity matches the Set flow for set point.
d. Repeat steps b. and c. as needed before selecting Save & Continue to save the high
sash position calibration.
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Desired Flow
Flow set point to achieve desired face velocity
Show Sash % Open
Readout of current sash % open
Actual Flow
Readout of current measured flow
Save & Continue
Use to save data point
Set flow for
Desired face velocity
Desired Flow
Flow set point to achieve desired face velocity
Show Sash % Open
Readout of current sash % open
Actual Flow
Readout of current measured flow
Save & Continue
Use to save data point
Set flow for
Desired face velocity
5. Controller will prompt “Lower sash to 12 inches height then press .” Lower the sash(es) to the 12-inch height, so the fume hood bypass (if present) is just covered, and press the key.
a. The FHC50 controller will display the following items:
b. Perform a face velocity traverse using a thermal anemometer. Compare the face velocity
traverse reading to the face velocity set point.
c. Adjust the Desired Flow to change the flow control set point for the 24-inch sash position
until actual face velocity matches the Set flow for set point.
d. Repeat steps b. and c. as needed before selecting Save & Continue to save the sash
mid-point calibration.
6. Controller will prompt “Lower sash to 2 inches height then press .” Lower the sash(es) to the 2-inch height, so the sash(es) are nearly closed, and press the key.
a. The FHC50 controller will display the following items: b. Perform a face velocity traverse using a thermal anemometer. Compare the face velocity
traverse reading to the face velocity set point.
c. Adjust the Desired Flow to change the flow control set point for the 24-inch sash position
until actual face velocity matches the Set flow for set point.
d. Repeat steps b. and c. as needed before selecting Save & Continue to save the sash
closed calibration.
7. Controller will display “Sash position vs. flow is done calibrating. Press .” Press the
key to save calibration and continue.
Flow Calibration
Flow can be measured using a Pressure Flow Station, Linear Flow Station, LOM Venturi, 6-Pt Venturi, or Calculated from face velocity and open sash area.
Pressure Flow Station Calibration NOTE: Flow stations are optional and may not be installed in your system.
1. Enter CALIBRATE FLOW item.
2. Set FLO STA AREA to the duct area at the flow station location.
3. Set FLO STA PRESS FS to match the range of the pressure transducer used.
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FLO STA LO SETPT
Damper position for low flow calibration
PRESS ZERO VOLTAGE
Voltage from pressure transducer during Flow Station Pressure Transducer Zero
PRESSURE VOLTAGE
Current voltage from pressure transducer
MEASURED FLOW
Current flow rate
ENTER ACTUAL FLOW
Input actual flow as measured with reference instrument here
Flow Station Pressure Transducer Zero
1. Disconnect tubing between pressure transducer and flow station.
2. Select FLO STA PRESS ZERO menu item.
3. Press the ENTER ( ) soft key. Flow zero procedure, which takes 10 seconds, is
automatic. During the 10 second flow zero procedure, the display will indicate the current flow station pressure transducer voltage.
4. Connect tubing between pressure transducer and flow station.
Low Flow Calibration
1. Set FLO STA FS V to match the voltage output (0 to 10V or 0 to 5V) of the pressure
transducer used.
2. Close the sash.
3. Select FLO STA LO CAL to enter a submenu with the following items:
5. With the FLO STA LO SETPT at 0% (default), observe the PRESSURE VOLTAGE
displayed on the screen, or use a voltmeter to read the voltage at the pressure input terminals 7-8 on the back of the controller.
6. Slowly increase the FLO STA LO SETPT percentage value to adjust the damper position
until the PRESSURE VOLTAGE (pressure transducer output) shows the first noticeable increase in voltage from the 0% position. A general rule of thumb is that the voltage change should occur with the damper between approximately 10 to 30% open.
NOTE: Adjusting the FLO STA LO SETPT with the quick keys allows the
PRESSURE VOLTAGE to be displayed in real time.
7. For reference only, the MEASURED FLOW item will display the default measured flow
based on the current settings of the flow station (duct area, etc.).
8. Determine the actual flow with a duct traverse.
9. Enter the actual flow measurement under the ENTER ACTUAL FLOW menu item.
10. Press the ENTER ( ) soft key to save the flow data.
11. The low flow calibration is complete. Exit the menu with the ESC key.
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FLO STA LO SETPT
Damper position for low flow calibration
PRESS ZERO VOLTAGE
Voltage from pressure transducer during Flow Station Pressure Transducer Zero
PRESSURE VOLTAGE
Current voltage from pressure transducer
MEASURED FLOW
Current flow rate
ENTER ACTUAL FLOW
Input actual flow as measured with reference instrument here
High Flow Calibration
1. Enter CALIBRATION FLOW menu and raise the sash height to approximately 18 inches
(sash stop).
2. Select FLO STA HI CAL to enter a submenu with the following items:
3. With the FLO STA HI SETPT at 100% (default), observe the PRESSURE VOLTAGE
displayed on the screen, or use a voltmeter to read the voltage at the pressure signal transducer input terminals 7-8 on the back of the controller.
4. Slowly decrease the FLO STA HI SETPT percentage value to adjust the damper position
until the PRESSURE VOLTAGE (pressure transducer output) shows the first noticeable decrease in voltage from the 100% position. A general rule of thumb is that the voltage change should occur with the damper between approximately 70 to 90% open.
NOTE: Adjusting the FLO STA HI SETPT with the quick keys allows the
PRESSURE VOLTAGE to be displayed in real time.
5. For reference only, the MEASURED FLOW item will display the default measured flow
based on the current settings of the flow station (duct area, etc.).
6. Determine the actual flow with a duct traverse.
7. Enter the actual flow measurement under the ENTER ACTUAL FLOW menu item
8. Press the ENTER ( ) soft key to save the flow data.
9. The high flow calibration is complete. Exit the menu with the ESC key.
NOTE: Use BALANCE MODE to verify flow station calibration.
Linear Flow Station Calibration NOTE: Flow stations are optional and may not be installed in your system.
1. Enter CALIBRATE FLOW item.
2. Set FLO STA AREA to the duct area at the linear flow station location.
3. Set FLO STA TOP VEL to match the range of the linear flow station used.
4. Set FLO STA FS V to match the voltage output (0 to 10V or 0 to 5V) of the linear flow station used.
5. Linear flow station calibration should be complete. Exit the menu.
NOTE: Use BALANCE MODE to verify flow station calibration.
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NOTE: 6Pt Venturi Valves are optional and may not be installed in your system. If venturi valve flow data cannot be obtained from venturi valve label,
perform duct traverse with venturi valve at 0%, 20%, 40%, 60%, 80% and 100% open (see item CONTROL_OUT in DIAGNOSTICS menu).
NOTE: Calibrating Calculated Flow requires first calibrating the Face Velocity
using the Sidewall Sensor and calibrating the Sash Pot.
LOM Venturi Calibration NOTE: LOM Venturi Valves are optional and may not be installed in your system.
1. Obtain the venturi valve minimum and maximum flow, either by reading the label on the venturi valve or by performing duct traverses when the venturi valve is fully closed and fully opened.
2. Enter CALIBRATE FLOW item.
3. Set VENTURILOM MIN to the minimum venturi valve flow.
4. Set VENTURILOM MAX to the maximum venturi valve flow.
5. LOM Venturi Calibration can be adjusted using the Flow KFactor item.
6. LOM venturi valve calibration is now complete. Exit the menu.
NOTE: Use BALANCE MODE to verify LOM Venturi calibration.
6Pt Venturi Calibration
1. Obtain the venturi valve calibration data by reading the label on the venturi valve.
2. Enter CALIBRATE FLOW item.
3. Enter venturi valve minimum flow in item VENTURI PT1.
4. Enter 2nd point flow in item VENTURI PT2.
5. Enter 3rd point flow in item VENTURI PT3.
6. Enter 4th point flow in item VENTURI PT4.
7. Enter 5th point flow in item VENTURI PT5.
8. Enter 6th point flow in item VENTURI PT6.
9. 6pt venturi valve calibration is now complete. Exit the menu.
NOTE: Use BALANCE MODE to verify 6Pt Venturi calibration.
Calculated Flow Calibration
1. Enter CAL SASH AREA menu item.
2. Controller will display current sash position and prompt “Fully close sash then press .” Close the sash and press the key. After closing the sash(es) and pressing the , controller will count down for 5 seconds while it allows control to stabilize.
3. Controller will prompt to “Enter Actual Flow”. Perform a duct traverse or otherwise measure fume hood exhaust volume and enter it into the controller.
4. Press the ESC key to continue.
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NOTE: Verify Sash Pot Calibration to ensure proper wiring and installation.
5. Controller will display current sash pot position and prompt “Fully open sash then press .” Open the sash and press the key. After opening the sash and pressing the , controller will count down for 5 seconds while it allows control to stabilize.
6. Controller will prompt to “Enter Actual Flow”. Perform a duct traverse or otherwise measure fume hood exhaust volume and enter it into the controller.
7. Press the ESC key to continue.
8. Controller will display “Sash area vs position is calibrated. Press .” Press the key to save calibration.
NOTE: Use BALANCE MODE to verify Calculated Flow calibration or use CALIBRATE FLOW
item to adjust the FLOW K-FACTOR.
Sash Opening Calibration
The Sash Opening may be calibrated using a Sash Pot (Vertical Sash Sensor).
Calibrate Sash Pot
1. Enter CAL SASH POT item.
2. Controller will display current sash pot voltage and prompt “Fully close sash then press . Close the sash(es) and press the key.
3. Controller will display current sash pot voltage and prompt “Fully open sash then press . Open the sash(es) and press the key.
4. Controller prompts “Sash position sensor is calibrated. Press .” Press the key to save calibration and exit the menu.
5. Verify Sash Pot calibration by entering the Show Sash%Open item in the DIAGNOSTICS menu.
a. For fume hoods with a single vertical sash, verify that the displayed sash opening moves
from 0% to 100% as the sash is moved from full closed to full open.
b. For fume hoods with two vertical sashes, verify that the displayed sash opening is:
i. 0% with both sashes closed.
ii. 50% with 1 sash open and 1 sash closed. Verify operation with each sash
individually opened.
iii. 100% with both sashes open.
c. For fume hoods with 3 vertical sashes, verify that the displayed sash opening is:
i. 0% with all sashes closed.
ii. 33% with 1 sash open and 2 sashes closed. Verify calibration with each of the
3 sashes individually opened.
iii. 66% with 2 sashes open and 1 sash closed. Verify calibration with each of the
3 sashes individually closed.
iv. 100% with all sashes open.
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Optimizing Controller Performance
The Model FHC50 controller uses both integral and PI control methods. Integral control (slower control signal) is used when the controller is near set point. Integral control provides stability when natural system fluctuations occur such as operators working at hoods and lab doors opening. PI control (fast control) is used when responding to large disturbances to face velocity such as sash movements. PI control rapidly returns the face velocity to set point, thus assuring containment. Once the controller is in PI control, it continues to control in this mode until the operating set point is met.
There are four menu items that change the characteristics of the control output signal;
1) SENSITIVITY
2) SPEED
3) Kc VALUE
4) Ti VALUE
TSI recommends only adjusting the SENSITIVITY and SPEED to fine tune the control signal. Only when the SPEED and SENSITIVITY items cannot provide a stable system should Kc VALUE and Ti VALUE be adjusted. The role of each menu item is covered in the Menu and
Menu Items section of the manual. This section provides some guidance of when a menu item
should be changed. The controller is shipped with PI values that are appropriate for 95+ % of the fume hoods
installed. In fume hoods where some adjustment is needed, minor changes to the SENSITIVITY and SPEED menu items will yield excellent control. The SENSITIVITY item selects when the unit goes into PI control. Each percent of the setting from 100% indicates that the controller must be 1 ft/min away from control set point prior to activating PI control. If the SENSITIVITY setting is 60% (40% missing), the face velocity must be 40 ft/min off set point before PI control is activated. Conversely, if the SENSITIVITY setting is 80% (20% missing), the face velocity must only be 20 ft/min off set point before PI control is activated. The default of 80% is usually a good compromise between PID and integral control.
The SPEED menu item slows down the control output. The controller is shipped with a control signal capable of rotating the damper 90 degrees in 1.5 seconds. This may be too fast if the damper is in an unstable flow area (very near the exhaust fan), or there are competing air flows in the laboratory. Controllers modulating a VFD system will probably need to be slowed down, since the control signal is substantially faster than the VFD/fan can respond.
The remaining menu items, Kc VALUE and Ti VALUE should not be adjusted unless severe stability problems exist. Adjusting these variables may improve the response and stability, but the exact opposite may happen causing the controller to become unstable, hunt substantially, or have very slow response. If controller performance cannot be improved by adjusting the SPEED and SENSITIVITY, the two menu items can be manually set to their default values.
Maintenance and Repair Parts
The Model FHC50 Fume Hood Controller requires minimal maintenance. Periodic inspections of system components as well as an occasional velocity sensor cleaning are all that are needed to ensure that the Model FHC50 is operating properly. The Model FHC50 should be calibrated annually. Refer to the Calibration section for further information.
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WARNING
If you are using a liquid to clean the sensor, turn off power to the Model FHC50. Do NOT apply power before velocity sensor completely dries.
Do NOT use compressed air to clean the velocity sensors. Do NOT attempt to scrape contaminants from the velocity sensors. The velocity
sensors are quite durable; however, scraping may cause mechanical damage and possibly break the sensor. Mechanical damage due to scraping voids the sensor warranty.
System Component Inspection
It is recommended that the velocity sensor be periodically inspected for accumulation of contaminants. The frequency of these inspections is dependent upon the quality of the air being drawn across the sensor. Quite simply, if the laboratory air is dirty, the sensors will require more frequent inspection and cleaning.
Visually inspect the velocity sensor. The air flow orifice should be free of obstructions. The small, cylindrical, ceramic sensor protruding from the orifice wall should be white and free of accumulated debris.
Figure 5: Velocity Sensor
Periodically inspect the other system components for proper performance and physical signs of excessive wear.
Velocity Sensor Cleaning
Accumulations of dust or dirt can be removed with a dry soft-bristled brush (such as an artist's brush). If necessary, water, alcohol, acetone, or trichlorethane may be used as a solvent to remove other contaminants.
Use extreme care when cleaning the velocity sensors. The ceramic sensor may break if excessive pressure is applied, if sensor is scraped to remove contaminants, or if the cleaning apparatus abruptly impacts the sensor.
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Part Number
Description
Found on back of unit
Model FHC50 Fume Hood Controller
800320
Velocity Sensor
800325
Velocity/Controller Sensor Cable
800414
Transformer Cable
800199
Controller Output Cable
800380
Electric Actuator
Replacement Parts
All components of the Face Velocity Control system are field replaceable. Contact TSI or your nearest TSI Manufacturer's Representative for replacement part pricing and delivery.
Troubleshooting Section
The Model FHM10 Fume Hood Monitor and FHC50 Fume Hood Controller is designed to be trouble free. However, installation problems or interaction with other HVAC components may cause system problems. The system is easy to troubleshoot if an organized approach to evaluate the system is taken. Troubleshooting is broken down into hardware (mechanical) and software problems. Hardware problems deal with the physical installation of the device. Hardware problems include wiring problems, incorrectly installed equipment, and add-ons or non-TSI equipment. Software problems include control problems, configuration problems, or interaction problems with the HVAC system.
The hardware test described in this section determines that all TSI mechanical components are functioning correctly. The hardware test requires the diagnostics menu items to be accessed. If you are unfamiliar with the controller menus, see Software Programming for keystroke procedure. Troubleshooting the majority of problems is usually quick if the hardware test is followed.
Software and hardware problems are covered in the troubleshooting chart. Pick the problem that most closely resembles your problem and review the possible symptoms and corrective action. Software or system performance problems can and are affected by the supply air system, exhaust air system, or physical configuration of the room. Separating TSI system problems from the laboratory HVAC system can sometimes be difficult. TSI recommends confirming all hardware is operating correctly before troubleshooting software problems.
Hardware Test
Three tests need to be performed in order to determine all hardware is functioning correctly. The tests are broken down into:
Confirming wiring is correct. Confirming physical installation is correct. Verifying mechanical components.
Confirming wiring is correct
The most common problem with installed hardware equipment is incorrect wiring. This problem usually exists on initial installation, or when modifications to the system take place. The wiring should be very closely checked to verify it exactly matches the wiring diagram. Wiring diagrams are located in Appendix C of this manual. Wiring associated with non-TSI components should be closely checked for correct installation. If non-TSI components are installed, consider disconnecting them for testing purposes.
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Confirming physical installation is correct
All of the hardware components need to be installed properly. Review the installation instructions and verify components are installed properly at the correct location. This is easily done when the wiring is checked.
Verifying mechanical components
Verifying all TSI components are operating correctly requires following a simple procedure. The fastest procedure to confirm all equipment is operating is to first test the Digital Interface Module (DIM), and then go into the diagnostic menu to test each component.
NOTE: These tests require power to the units, so if unit has no power, refer to hardware
troubleshooting chart to eliminate power problem.
TEST - DIM
Enter the SELF TEST menu item in the diagnostics menu to verify DIM electronics are functioning correctly. During the self test, the display will show the model number and software revision of the controller. At the end of the self test, the display will show a message. The display shows:
NO ERRORS if all DIM electronics are good.  FRAM error if settings may have been lost. Press RESET to clear error and check all
settings for correct values.
CALIB error if sensor calibration may have been lost. Verify face velocity, sash sensor
and/or flow calibration.
If NO ERRORS is displayed, proceed to test individual components in the Diagnostics Menu. If the controller passes each of the tests, the mechanical piece parts are all functioning correctly.
(continued on next page)
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Menu Item
Description
Control Output
CONTROL OUT
Enter CONTROL OUT menu item in diagnostics menu. A number between 0% open and 100% open representing the current damper or venturi valve position will be displayed. Close the damper or venturi valve fully using the quick keys or entering the CONTROL OUT item and using the key. Note the position of the control damper or venturi valve. Open the damper or venturi valve fully using the quick keys or the key. The damper should have rotated 90 degrees, or the venturi valve should have moved its full stroke. If the damper rotated less than 85 degrees (or the venturi valve moved less than 90% of full stroke), see
Troubleshooting chart: Control system is not controlling. If the damper or
valve is fully closed when the CONTROL OUT item is 100% open, change direction of control using CONTROL SIG item in CONTROL menu.
WARNING: The CONTROL OUT function overrides the face velocity
or flow control signal. Adequate face velocity or flow will
NOT be maintained while in this menu item.
Velocity Sensor Input
VEL SENSOR INPUT
The VEL SENSOR INPUT item verifies that the controller electronics is receiving a signal from a sidewall sensor. When this item is entered, a voltage will be indicated on the display. The exact number displayed is relatively unimportant. It is more important that the displayed number changes when the velocity changes (blow on sensor, move sash, etc.). If display does not change, see Troubleshooting chart; SENSOR ERROR flashing on display.
SHOW FACE VEL
The SHOW FACE VEL item is used to display the current face velocity, either as measured by a sidewall sensor or calculated from exhaust flow rate and open sash area.
NOTE: If face velocity does not match actual readings, recalibrate
face velocity.
Flow Station Input
FLOW ANALOG INPUT
The FLOW ANALOG INPUT item is used to read the input from the flow station. When this item is entered, a voltage is indicated on the display. The exact number displayed is relatively unimportant. It is more important that the voltage is changing which indicates the flow station is working correctly.
0 VDC displayed equals zero flow. 10 VDC displayed equals maximum flow.
NOTE: FHM10 monitors and FHC50 controllers can be field
configured so 5 VDC displayed equals maximum flow.
Diagnostics Menu
The items in the Diagnostic Menu aid in identifying problems the staff may encounter. Upon entering the Diagnostics Menu, all of the associated outputs hold at their most recent state. Output can be temporarily changed by entering the item or by pressing the quick keys. No permanent change occurs with these menu items. All of the associated inputs in the Diagnostics Menu will continually update in order to monitor their function. The Diagnostics menu is exited by pressing the ESC soft key. When the Diagnostics menu is exited, the controller returns to its normal state.
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Menu Item
Description
Show Flow
SHOW FLOW
The SHOW FLOW INPUT item is used to display the current measured or calculated rate of the fume hood exhaust flow in cfm, l/s or m3/hr.
NOTE: If flow does not match actual readings, recalibrate flow.
Analog Output
ANALOG OUT
The ANALOG OUT item varies the analog output from the unit. When this item is entered, a number will be shown on the display indicating the last analog output value. The value displayed ranges from 0 to 100%. The value 0% corresponds to 0 volts (4 mA) output and 100% corresponds to 10 Volts (20 mA) output. Pressing the key will increase the analog output. Pressing the key will decrease the analog output.
The ANALOG OUT function can be used in conjunction with a volt meter to verify the analog output is correct.
Alarm Relay A
ALARM RELAY A
The ALARM RELAY A item changes the state of the alarm relay. When this item is entered, the display will indicate either OK or ALARM. The
/ keys are used to toggle the state of the relay. See menu item RELAYS OUT under the CONFIGURE menu for the desired contact state (OK=OPEN or OK=CLOSED) during an alarm condition.
Alarm Relay B
ALARM RELAY B
The ALARM RELAY B item changes the state of the alarm relay. When this item is entered, the display will indicate either OK or ALARM. The
/ keys are used to toggle the state of the relay. See menu item RELAYS OUT under the CONFIGURE menu for the desired contact state (OK=OPEN or OK=CLOSED) during an alarm condition.
Sash Contact Input
IN# SASH CONTACT
The IN# SASH CONTACT item reads the current state of a sash contact input. This item will only be displayed when the corresponding INPUT SEL # item has been set to SASH CONTACT under the CONFIGURE menu. When this item is entered, the display will indicate either OPEN or CLOSED. If the display indicates closed, the unit is in High Sash Alarm mode.
NOTE: IN# SASH CONTACT is a read-only menu item.
Emergency Contact Input
IN# EMERG PURGE
The IN# EMERG PURGE item reads the current state of an emergency contact input. This item will only be displayed when the corresponding
INPUT SEL # item has been set to EMERG PURGE under the CONFIGURE menu. When this item is entered, the display will indicate
either OPEN or CLOSED. If the display indicates CLOSED, the controller has been put into emergency mode through the contact input. If the display indicates OPEN, the controller has not been put into emergency mode through the contact input. However, the controller may be in emergency mode if it has been initiated through the keypad or via network communications.
NOTE: IN# EMERG PURGE is a read-only menu item.
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Menu Item
Description
Setback Input
IN# NIGHT SETB
The IN# NIGHT SETB item reads the current state of a setback contact input. This item will only be displayed when the corresponding INPUT SEL # item has been set to NIGHT SETB under the CONFIGURE menu. When this item is entered, the display will indicate either OPEN or CLOSED. If the display indicates CLOSED, the controller has been put into setback mode through the contact input. If the display indicates OPEN, the controller has not been put into setback mode through the contact input. However, the controller may be in setback mode if it has been initiated through the keypad or via network communications.
NOTE: IN# NIGHT SETB is a read-only item.
Sash Position Input
IN1 SASH POS VER
The IN1 SASH POS VER item is used to read the input from the sash position potentiometer. This item will only be displayed when the INPUT SEL 1 item has been set to SASH POS VERT under the CONFIGURE menu. When this item is entered, a voltage is indicated on the display. The exact number displayed is relatively unimportant. More important is that as the fume hood sash is moved, the voltage on the display should also change, which indicates the sash position potentiometer is working correctly.
NOTE: IN1 SASH POS VER is a read-only item.
Show Sash % Open
SHOW SASH%OPEN
The SHOW SASH%OPEN item is used to display the current measured or calculated sash open percentage.
Show Sash Open Area
SHOW SASH AREA
The SHOW SASH AREA item is used to display the current measured or calculated sash open area in ft2 (or m2).
Unit Self Test
SELF TEST
Enter the SELF TEST menu item to verify DIM electronics are functioning correctly. During the self test, the display will show the model number and software revision of the controller. At the end of the self test, the display will show NO ERRORS if all DIM electronics are good. If unit displays an FRAM error at the end of the test, settings may be corrupted. Check all menu items to determine cause of DATA ERROR. If unit displays a CALIB error at the end of the test, calibration may have been lost. Verify face velocity, sash sensor and/or flow calibration.
Reset Settings
RESET SETTINGS
The RESET SETTINGS item is used to change all settings to factory default. RESET SETTINGS will not affect calibration.
WARNING: Unconfiguring the unit with the RESET SETTINGS item
may change critical settings including control set point. Always reconfigure unit after using RESET SETTINGS item.
Reset Calibration
RESET ALL CALIBS
The RESET ALL CALIBS item is used to clear field calibration data.
WARNING: Clearing field calibration data with the
RESET ALL CALIBS item may result in incorrect
calibration and/or loss of containment. Always recalibrate unit after using RESET ALL CALIBS item.
Part Two
Page 71
63
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Display is blank.
Fuse is blown.
Measure voltage at pins 1 and 2 on DIM 4-pin connector. The voltage should nominally be: 24 to 40 VDC when using TSI electric actuators. 24 to 30 VAC when using motor speed drives. If correct voltage is measured, internal DIM fuse is
probably blown. Unplug 4-pin connector from DIM for 2 minutes. The internal fuse will automatically reset. Plug unit back in and check display. If display is still blank, check all wiring, etc.
If approximately 5 volts is measured, the fuse in the electric actuator is blown. Disconnect power to the electric actuator for two minutes to reset fuse. Disconnecting power requires either shutting off circuit breaker or disconnecting the wires on pins 1 and 2 on the electric actuator.
If zero volts are measured, see No power to DIM. Verify circuit breaker is on.
Verify transformer primary measures 110 VAC. Verify transformer secondary measures 24 to 30 VAC.
If using DC power output from TSI electric actuator:
Verify electric actuator is receiving 24 to 30 VAC between pins 1 and 2.
Verify 18 to 40 VDC is found between pins 3 and 4 of the electric actuator.
No power to DIM.
Verify circuit breaker is on. Verify transformer primary measures 110 VAC. Verify transformer secondary measures 24 to 30 VAC. Verify 24 to 40 VDC is found between pins 3 and 4 of the
electric actuator. Verify DIM voltage on pins 1 and 2 is 24 to 30 VAC for
VFD systems, or 32 to 40 VDC on electric actuators.
DIM is defective.
If proper voltage is found between pins 1 and 2 of the DIM, all wiring has been checked, fuses have been reset, and screen is still blank, the DIM is probably defective. Replace DIM.
Technical Section
Page 72
64
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Menu soft key not displayed.
DISPL SOFTKEYS set to OFF.
Press left and right quick­keys and right-most soft key simultaneously to gain access to menu system. Set
DISPL SOFTKEYS item in CONFIGURE menu to ON.
Need to display model number and firmware revision
--
Select SELF TEST item in
DIAGNOSTICS menu or
display hello screen by simultaneously pressing the three right-most soft keys while in the running screen.
Controller is not controlling.
Incorrect wiring.
Verify correct wiring (see Wiring diagram; Appendix C). DIM must be wired exactly as shown.
Damper/Valve moving opposite direction.
If damper is full open when it should be closed or full closed when it should be open, go into CONTROL menu
CONTROL SIG menu item. Change DIRECT to REVERSE or REVERSE to DIRECT to change control
output direction.
No control output signal.
Go into DIAGNOSTICS menu, CONTROL OUT item. A number between 0% OPEN and 100% OPEN will be displayed. Pressing the key increases the number. Pressing the key decreases the number. Measure the DC voltage between pins 1 and 2 (4-pin connector) on the controller. Change the CONTROL OUT value about 40%. The voltage output should change approximately 4 volts. Change the CONTROL OUT value to 50% OPEN. The voltage should read approximately 5 VDC.
If no change occurs, disconnect control wires on pins 1 and 2 (4-pin connector) and repeat test. If DIM still fails to change voltage output, DIM is probably defective. If voltage changed DIM is working, and either wiring or actuator (VFD) needs to be examined.
Part Two
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65
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Controller is not controlling.
(continued)
Bad actuator or valve (damper or valve linkage does not move).
Go into DIAGNOSTICS menu, CONTROL OUT item. A number between 0% OPEN and 100% OPEN will be displayed. Pressing the key increases the number. Pressing the key decreases the number. Change the CONTROL OUT value to read 0% OPEN or 100% OPEN. Note damper/valve position. Press an arrow key to change 0% OPEN to 100% OPEN or 100% OPEN to 0% OPEN. Note position of damper/valve. Damper should have rotated 90 degrees (or valve linkage moved full stroke). If damper rotated 90 degrees (or valve linkage moved full stroke), actuator is installed and operating correctly.
If damper/valve did not move, check that:
Damper/valve is not physically stuck (screws, etc.).  Wiring is correct between actuators and controller.
Check that voltage varies between 0 and 10 volts on pins 5 and 6 on electric actuator (see No control
output signal).
Electric actuator is not over torqued. The electric actuator has current limiting protection. If damper is physically stuck or actuator is over current, the actuator will shut down. To restart either kill power to actuator or move damper/valve in opposite direction (CONTROL OUT menu item).
Defective variable frequency drive (VFD).
Perform test described in Control system is not
controlling. If CONTROL OUT is functioning, verify wiring
to VFD by confirming CONTROL OUT voltage changes at VFD. If voltage changes, a problem with VFD exists. See VFD manual for further troubleshooting.
Damper/Valve is full open or full closed, will not move.
Control wires are loose. Check wires and verify control output is working (see No control output signal). If control output test passes, verify damper/valve is moving correct direction (see Damper/Valve moving opposite direction). If damper/valve is moving correctly and set point cannot be reached, DIM will fully move damper/valve to get as close to set point as possible. Fume hood exhaust; fan, static pressure, etc. needs to be adjusted.
. Controller not
calibrated.
Calibrate controller. Controller is not calibrated leaving the factory; it must be field calibrated.
Technical Section
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66
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Check the Sensor Cable flashing on display.
Poor sensor connections.
Verify the sensor cable is correctly plugged into the DIM and sensor. Connector is polarized but can be forced on backwards.
Defective sensor.
Disconnect the velocity sensor cable from the back of DIM. Depress the latching piece on the connector to pull it out. Use an ohm meter to measure the resistance between the sensor connections indicated in figure below. The resistance between pins 3 and 4 should be between 10 and 12.5 ohms. The resistance between pins 2 and 4 should be between 120 and 140 ohms. If resistance does not measure correctly, verify that sensor cable is good.
Figure 6: Velocity Sensor
Defective sensor cable.
Verify wire is terminated the same on both ends of cable. Confirm wire colors match pin 1 to 1, pin 2 to 2, etc. Test sensor cable with an Ohmmeter to ensure that cable terminations are good.
Excessive face velocity.
Confirm the fume hood face velocity is over 1000 ft/min. If face velocity exceeds 1,000 ft/min, exhaust system needs balancing.
Controller not calibrated.
Calibrate controller.
Remote emergency does not work.
Incorrect wiring or defective switch.
Disconnect emergency remote wires from DIM. Verify wiring with an Ohmmeter by switching the emergency switch open and closed. If operational, reconnect to DIM.
Defective controller.
Verify wiring and switch are good. Enter DIAGNOSTICS
menu IN# EMERG PURGE item. Display will indicate
OPEN or CLOSED. Toggle the remote emergency switch, and the display should change between OPEN and CLOSED. If no change, replace DIM.
Remote setback does not work.
Incorrect wiring or defective switch.
Disconnect remote wires from DIM. Verify wiring with an Ohmmeter by switching the setback switch open and closed. If operational, reconnect to DIM.
Defective DIM.
Verify wiring and switch are good. Enter DIAGNOSTICS
menu IN# NIGHT SETB item. Display will indicate OPEN
or CLOSED. Toggle the remote setback switch, and display should change between OPEN and CLOSED. If no change, replace DIM.
Part Two
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67
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
DIM does not respond to network communications/
Network protocol is incorrect.
Go into INTERFACE menu, NET PROTOCOL item. The protocol must match host system. Select correct interface.
Incorrect network address.
The network address at the building automation system and at the DIM must match. The network address must be unique for each DIM.
Incorrect polarity.
Verify and/or change polarity of RS-485 A and B wires.
Incompatible software.
Data sent to DIM may be in form that the controller cannot recognize.
LonWorks® or BACnet
®
board
not installed.
Contact factory for further assistance.
Bad LonWorks® or BACnet
®
board.
Contact factory for assistance.
Foreign network acquired controller. (LonWorks® only)
Go into CONFIGURE menu, LON item. Select GO
UNCONFIG option, press the SELECT key. Return to the LON item, select the SERVICE PIN option and press the SELECT key. Selecting GO UNCONFIG will reset the
FHC50’s authentication key, allowing the SERVICE PIN to install or reclaim the FHC50 to the LonWorks® network.
Alarm relays do not work.
Alarms are turned off.
Enter the Set Points menu. Verify that the alarm that is supposed to trigger the relay is not set to 0 (OFF). If the alarm set point is zero, alarm relay is not active, so relay will not be required to change state.
Incorrect wiring.
Check the wiring from DIM relay's output to the device that is connected to the relays.
Relay may be defective.
Disconnect the wiring (6-pin connector) from relay contact pins 1 and 2 for low alarm relay and pins 3 and 4 for relay
“B”. Go into DIAGNOSTICS menu, ALARM RELAY A or ALARM RELAY B. Connect an ohm-meter to relay
terminals to verify contact open and closes. Press the / key to manually trip the relay. If relay responds (contact opens and closes), the device connected is incompatible or defective. If relay does not respond, relay is defective (may be caused by incompatible device). Replace DIM.
Technical Section
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68
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Actuator hunting. Display indicates steady velocity.
Control system is unstable.
Go into CONTROL menu, SPEED item. Turn speed down until hunting is eliminated. If speed is too slow see manual section: Optimizing Controller Performance and adjust accordingly to eliminate problem.
Displayed velocity wildly fluctuating.
Exhaust system unstable.
Turn DIM to emergency if using a Model FHC50 controller. If velocity stabilizes, exhaust system is not unstable.
Laboratory supply air is affecting the sensor.
Check location of supply air diffusers. They should be located as far from the velocity sensor as is realistic, 10 feet preferred, 6 feet minimum. Supply diffuser terminal throw velocity must be less than 50% of the average controlled face velocity. Velocity in the fume hood chase (back side of sensor) should be less than 25% of the average controlled face velocity. The supply diffuser must be relocated if these parameters cannot be met.
Display averaging is very short.
Lengthen the time constant by entering the
CONFIGURATION menu, DISPLAY AVG item, and
increase the average time.
Controller needs calibration.
Calibrate controller.
Analog output does not work properly.
Controller is connected to incompatible equipment.
Enter the DIAGNOSTICS menu, ANALOG OUT item. A number is displayed. Connect a voltmeter to pins 5 and 6 (6 pin connector). Pressing the key increases the displayed number and increases the voltage (current) output. Pressing the key decreases the number and decreases the voltage (current) output. If no change occurs, disconnect the analog out device and repeat above procedure. If voltage now changes, the controller is good, and the external device is defective. If no change occurs, DIM is defective.
Displayed velocity does not match measured velocity.
Velocity sensor is dirty.
See Maintenance and Repair Parts. Controller is not
calibrated.
See Calibration.
Velocity sensor is not referenced to room air.
The velocity sensor must reference air from the same space as the fume hood space. If fume hood cabinet extends above to the ceiling, a Model 8691 Sensor Venting Kit must be installed.
Display does not read zero flow at zero flow.
Controller is not calibrated.
See Calibration.
Velocity sensor is not referenced to room air.
The velocity sensor must reference air from the same space as the fume hood space. If fume hood cabinet extends above to the ceiling, a Model 8691 Sensor Venting Kit must be installed.
Part Two
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69
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Caution light on
continuously. Display indicates steady velocity.
Monitor/controller is in setback mode.
Display will read SETBACK. Press SETBACK key, and control should return to normal. Monitor/controller is muted.
Display will read Mute. Press Mute key to return to normal function.
“Flow Calibration Required” on the
display
Flow measurement needs calibration,
Calibrate flow using instructions in Calibration section.
“Cannot Measure Flow”
on the display
Low pressure drop across venturi valve with feedback.
Verify venturi valve pressure drop with a micromanometer like TSI DP-Calc™ Model 5825. Adjust fan or other flows to provide sufficient duct static pressure.
No power to venturi valve feedback module.
Verify 24 VAC power provided to venturi valve feedback module.
Sash sensor not connected or malfunctioned.
Enter DIAGNOSTICS menu and view menu item IN1 SASH POS VER. Sash input should be at minimum (maximum) when sash(es) are open and maximum (minimum) when sash(es) are closed.
“The
configuration is not supported. Reconfiguration
is required.” on
the display.
Incorrect configuration.
Run Configuration Wizard to correct configuration.
“LON OVERRIDE ON”
on the display BAS
Communications have taken control of FHC50.
Release control at BMS to clear. WARNING: Adequate face velocity may not be
maintained while LON overrides the control signal.
“EMERGENCY”
on the display.
Unit put into Emergency mode.
Verify chemical spill or other reason Emergency mode was enabled has been resolved. Exit Emergency Mode by pressing:
“Check the Sash Pot” on the
display.
Sash Sensor slipped.
Reconnect sash sensor to fume hood sash cable and recalibrate sash sensor.
Technical Section
Page 78
70
Troubleshooting Chart
Symptom
Possible Cause
Corrective Action
Error message on display.
Internal error in monitor or controller.
Clear error using Self_Test item in DIAGNOSTICS menu. If error recurs, return unit to factory.
Error messages:
ADC Read Error Interrupt Fail Error Data C Checksum Error Data U Checksum Error I2C FRAM Write Error Flow Setup Data Error Control Calib Data Error AOut Calib Data Error AIn Calib Data Error Configuration Data Error Meter ID Data Error FRAM RD Meter ID Error FRAM RD User Config Error FRAM Rd Meas Cals Error FRAM
Rd Control Cal Error
FRAM Rd Aout Cal Error FRAM Rd Ain Cal Error FRAM Rd Stored Errs Error FRAM Wr Stored Errs Error FRAM Wr Clear Errs Error FRAM Wr Changed Data Error FRAM Wr Clear FRAM Error Flow Calib Data Error Sash Position Calib Error Sash Sensor Calib Error Sash Area Calib Error Vel Calib Data Error
Part Two
Page 79
Digital Interface Module
Display
Range ........................................
0 to 1,000 ft/min (0 to 5.08 m/s) 0 to 10,000 cfm (0 to 4,720 l/s, 0 to 16,990 m3/hr)
Resolution .................................
1 ft/min (0.01 m/s) 1 cfm (1 l/s, 1 m3/hr)
Inputs
Type ...........................................
Three (3) Total Choice of: Sash Position, Sash Contact, Setback In, Emergency In
Signal .........................................
Sash Position: 0-10,000 Sash Contact, Setback In, Emergency In: SPST (N.O.) Switch. Closing switch initiates condition.
Flow Input ..................................
0 to 10VDC Pressure-based flow station, linear flow station or venturi valve with feedback
Outputs
Analog Output Type ...................
0 to 10 VDC or 4 to 20 mA
Range ........................................
0 to configurable maximum representing face velocity, flow or sash position
Alarm Contacts ..........................
SPST, 60 W max 2A @ 30 VDC Nominal Contacts field-configurable to open or close in alarm condition. Contacts close on loss of power.
Low Alarm Range ......................
5 to 980 ft/min (0.03 to 4.88 m/s) 0 to 10,000 cfm (0 to 4,720 l/s, 0 to 16,990 m3/hr)
High Alarm Range .....................
80 to 1,000 ft/min (0.41 to 5.08 m/s) 0 to 10,000 cfm (0 to 4,720 l/s, 0 to 16,990 m3/hr)
Communications Protocols ........
Modbus® RTU or N2 (standard) 9600 baud BACnet® MS/TP (Optional) 76.8k, 38.4k 19.2k,9600 baud) LonWorks® (Optional)
Operating Temperature .............
32 to 120°F (0 to 48.9C)
Input Power ................................
24 VAC, 50/60 Hz 15 to 40 VDC 5 Watt maximum (50 VA with TSI Actuator)
Dimensions ................................
6.67 in x 2.92 in x 1.25 in (169 mm x 74 mm x 32 mm)
Weight ........................................
0.5 lb (0.2 kg)
Appendix A
Specifications*
71
Page 80
72
Velocity Sensor
Range ........................................
0 to 1,000 ft/min (0 to 5.08 m/s)
Resolution ..................................
1 ft/min (0.00508 m/s)
Temperature Compensation
Range ........................................
55 to 95°F
Power Dissipation ......................
0.09 watts at 0 ft/min. (0 m/s)
0.14 watts at 100 ft/min. (0.508 m/s)
Dimensions (D x H) ...................
2.75 in. 1.25 in. (70 mm 32 mm)
Weight ........................................
0.2 lb (0.1 kg)
Sensor Cable Specifications .....
4-conductor, 22 AWG, 4-pin polarized at both ends with a standard length of 6 ft (a maximum length of 10 ft).
Vertical Sash Sensor
Cable Type ................................
Nylon-coated stainless steel
Maximum Retraction ..................
50 in. (1,270 mm)
Resistance .................................
0 to 10,000
Electrical Cable ..........................
2-conductor, 24 AWG 12 ft (3.6 m)
Dimensions ................................
2.0 in 3.5 in 3.1 in (51 mm 88 mm 79 mm)
Damper/Actuator
Types of Actuator ......................
Electric
Input Power ................................
Electric: 24 VAC, 50 VA max
Time for 90° Rotation .................
1.5 sec.
*Specifications are subject to change without notice.
Appendix A
Page 81
Appendix B
Network Communications
Network communications are available on the Model FHC50. The Model FHC50 can communicate with a building management system through Modbus®, N2, LonWorks® or BACnet® MS/TP protocols. Please refer to the appropriate section below for more detailed information.
Modbus® Communications
Modbus® communications are installed in the Model FHC50 fume hood controllers. This document provides the technical information needed to communicate between the host DDC system and the Model FHC50 units. This document assumes the programmer is familiar with Modbus® protocol. Further technical assistance is available from TSI if your question is related to TSI interfacing to a DDC system. If you need further information regarding Modbus® programming in general, please contact:
Modicon Incorporated (a division of Schneider-Electric) One High Street North Andover, MA 01845 Phone (800) 468-5342
The Modbus® protocol utilizes the RTU format for data transfer and Error Checking. Check the Modicon Modbus® Protocol Reference Guide (PI-Mbus-300) for more information on CRC generation and message structures.
The messages are sent at 9600 baud with no start bit, 8 data bits, and 2 stop bits. Do not use the parity bit. The system is set up as a master slave network. The TSI units act as slaves and respond to messages when their correct address is polled.
Blocks of data can be read from each device. Using a block format will speed up the time for the data transfer. The size of the blocks is limited to 255 bytes. This means the maximum message length that can be transferred is 255 bytes. The typical response time of the device is around
0.05 seconds with a maximum of 0.1 seconds.
Unique to TSI
The list of variable addresses shown below skips some numbers in the sequence due to internal Model FHC50 functions. This information is not useful to the DDC system and is therefore deleted. Skipping numbers in the sequence will not cause any communication problems. If a variable is not used by the particular FHC50 configuration, it will be reported with a value of -1.
All variables are outputted in English units: ft/min, and cfm. If the DDC system is to display different units, the DDC system needs to make the conversion.
Network Points
These variables can be read using Modbus® command 03 Read Holding Registers. They can be written to using Modbus® command 06 Write Single Register. Many of these variables are the same “menu items” that are configured from the controller keypad. The calibration and control items are not accessible from the DDC system. This is for safety reasons since each hood is individually setup for maximum performance.
Modbus is a registered trademark of Modicon, Inc.
73
Page 82
Feature
Holding Register (Decimal)
Range
Unit
Read / Write
Notes
Face Velocity
40001
0 to 1000
fpm R
Current Face Velocity Setpoint
40002
0 to 1000
fpm
R
Flow Rate
40003
0 to 10000
cfm R
Current Flow Rate Setpoint
40004
0 to 10000
cfm
R
Damper or Valve Position
40005
0 to 100
%
R
Sash Position Percent
40006
0 to 100
%
R
Sash Open Area
40007
0 to 1000
ft2 * 100
R
Low Velocity Alarm Status
40008
0, 1
0: Inactive 1: Active
R
High Velocity Alarm Status
40009
0, 1
0: Inactive 1: Active
R
Low Flow Alarm Status
40010
0, 1
0: Inactive 1: Active
R
High Flow Alarm Status
40011
0, 1
0: Inactive 1: Active
R
High Sash Position Alarm Status
40012
0, 1
0: Inactive 1: Active
R
Velocity Sensor Error Status
40013
0, 1
0: Inactive 1: Active
R Data Error Status
40014
0,1
0: Inactive 1: Active
R Setback Status
40015
0, 1
0: Inactive 1: Active
R Emergency Status
40016
0, 1
0: Inactive 1: Active
R
Normal Face Velocity Setpoint
40021
60 to 1000
fpm
R/W
Setback Face Velocity Setpoint
40022
60 to 1000
fpm
R/W
Normal Low Face Velocity Alarm Setpoint
40023
5 to 980
fpm
R/W
Normal High Face Velocity Alarm Setpoint
40024
80 to 1000
fpm
R/W
Setback Low Face Velocity Alarm Setpoint
40025
5 to 945
fpm
R/W
Setback High Face Velocity Alarm Setpoint
40026
50 to 1000
fpm
R/W
Normal Flow Setpoint
40027
0 to 10000
cfm
R/W
Setback Flow Setpoint
40028
0 to 10000
cfm
R/W
Min Flow Setpoint
40029
0 to 10000
cfm
R/W
Max Flow Setpoint
40030
0 to 10000
cfm
R/W
Modbus Communications (continued)
FHC50 Variable List
74 Appendix B
Page 83
Feature
Holding Register (Decimal)
Range
Unit
Read / Write
Notes
Normal Low Flow Alarm Setpoint
40031
0 to 10000
cfm
R/W
Normal High Flow Alarm Setpoint
40032
0 to 10000
cfm
R/W
Setback Low Flow Alarm Setpoint
40033
0 to 10000
cfm
R/W
Setback High Flow Alarm Setpoint
40034
0 to 10000
cfm
R/W
Min Damper Position
40035
0 to 100
%
R/W
Max Damper Position
40036
0 to 100
%
R/W
Setback Damper Position Setpoint
40037
0 to 100
%
R/W
High Sash Position Alarm Setpoint
40038
0 to 105
%
R/W
Units Value
40041
0, 1, 2
0: FPM, cfm 1: m/s & m3/h 2: m/s & l/s
R/W
For display only
Display Averaging
40042
0 to 7
0: 0.5 sec avg 1: 1 sec avg 2: 2 sec avg 3: 3 sec avg 4: 5 sec avg 5: 10 sec avg 6: 20 sec avg 7: 40 sec avg
R/W Emergency Mode
40043
0, 1
0: Exit Emergency
Mode
1: Enter Emergency
Mode
W Setback Mode
40044
0, 1
0: Exit Setback
Mode
1: Enter Setback
Mode
W Not Used
40045
N/A
N/A
R/W
Not used on standard configuration.
Not Used
40046
N/A
N/A
R/W
Not used on standard configuration.
Mute Timeout
40047
1 to 120
Minutes
R/W
0: Permanent Mute
Not Used
40048
N/A
N/A
R/W
Not used on standard configuration.
Not Used
40049
N/A
N/A
R/W
Not used on standard configuration.
Not Used
40050
N/A
N/A
R/W
Not used on standard configuration.
Alarm Reset
40051
0, 1
0: Unlatched 1: Latched
R/W
Modbus Communications (continued)
Network/Modbus® Communications 75
Page 84
Feature
Holding Register (Decimal)
Range
Unit
Read / Write
Notes
Not Used
40052
N/A
N/A
R
Not used on standard configuration.
Not Used
40053
N/A
N/A
R/W
Not used on standard configuration.
Setback Control Mode
40054
0, 1
0: Velocity
Sidewall Sensor
1: Face Velocity
Sash Position
2: Velocity
Sidewall Sensor with Sash Position
3: Flow 4: Fixed Position
R/W
Alarm Delay
40055
5-120
Seconds
R/W
Modbus Communications (continued)
EXAMPLE of 06 Write Single Register function format: This example changes the normal low face velocity alarm set point to 60 ft/min.
QUERY RESPONSE Field Name (Hex) Field Name (Hex) Slave Address 01 Slave Address 01 Function 06 Function 06 Starting Address Hi 00 Starting Address Hi 00 Starting Address Lo 16 Starting Address Lo 16 Data Value (High) 00 Error Check (CRC) -­Data Value (Low) 3C Error Check (CRC) --
EXAMPLE of 03 Read Holding Registers function format: This example reads the face velocity and current face velocity set point.
QUERY RESPONSE Field Name (Hex) Field Name (Hex) Slave Address 01 Slave Address 01 Function 03 Function 03 Starting Address Hi 00 Byte Count 04 Starting Address Lo 00 Data Hi 00 No. Of Registers Hi 00 Data Lo 64 (100 ft/min) No. Of Registers Lo 02 Data Hi 00 Error Check (CRC) -- Data Lo 64 (100 ft/min) Error Check (CRC)
76 Appendix B
Page 85
Variable
Description
NPT - Network Point Type
Variables are defined as analog inputs, binary inputs, and analog outputs. Analog inputs are current control parameters and items that the controller is measuring. Binary inputs represent controller states. Analog outputs are the programmable set points for the Fume Hood Controller. These set points can be changed through the keypad or by over-writing the current set point.
NPA - Network Point Address
Address of the desired point.
Change of Status (COS) - Face Velocity Analog Input
The FHC50 has the ability to change control set points locally. The alarm set points need to be based on the controllers control set point (AI #2). The unit can be changed from Normal Mode to Setback Mode. For example the set point could go from 100 ft/min to 60 ft/min when the Setback key is pressed. If the COS alarm set points are not changed to accommodate you could get low alarm or low warning messages when the unit is working correctly. If these alarm points are set outside of the setback and main velocity set point values, incorrect alarm messages can be prevented.
Override Analog Input Command
The Damper Position Analog Input value can be set using the override command. This value will be reset to the correct item when the Override is released. There is not a time-out on the override command.
Other Analog Input values cannot be Overridden.
Override Binary Input Command
Overriding a 1 to the Setback or Emergency binary inputs enables the respective mode. To return the controller to normal mode from setback mode, press the Setback key on the controller, toggle the setback contact input, or release the override. To release controller from emergency state, override a 0 to the Emergency input, toggle the emergency contact input, or press either the emergency or reset key. Releasing the override will return the controller to the state it was in previous to the emergency, either Normal or Setback.
The alarm, data error, and sensor error variables can be overridden, but this will not affect the controller. Overriding the low alarm variable will result in a change of status, but will not put the controller into low alarm mode. The local alarm modes can only be controlled locally. Only override these variables for diagnostic purposes, and release them for normal operation.
Binary Inputs, Sensor Error and Data Error
Sensor Error and Data Error binary inputs are used to indicate if something has gone wrong with the controller. The Sensor Error is set when the sensor on the controller has a malfunction. This indicates that service should be done on the controller. Data Error indicates when some of the data stored on the device has been corrupted. The calibration and set point values should be checked on the controller.
Override Analog Output Command
The analog output variables can be overridden to change their values. The overridden value will be checked for validity. If invalid, the override command will be ignored, and the value will not change. The override flag will not be set when the value is ignored. The override command will be cleared when the variable is reset in the menus. The variable will not reset with the release command.
N2 Communications
Description of Variables
Description of Variables
N2 Communications Description of Variables 77
Page 86
Command
Response
Request Device ID
Returns 0x10
Synchronize Time Command
Acknowledged. There is no internal clock to synchronize.
Poll without/With Ack Message
Any change of status is returned
Read Analog Input Command
Variable value
Read Binary Input Command
Variable value
Read Analog Output Command
Variable Value
Write Analog Input
Acknowledge
Write Binary Input
Acknowledge
Write Analog Output
Acknowledge
Override Analog Input Command
Acknowledge
Override Binary Input Command
Acknowledge
Override Analog Output Command
Acknowledge
Override Release Request
Acknowledge
Identify Device Type Command
Returns 0x10H
NPT
NPA
Feature
Unit
AI
1
Face Velocity
fpm, m/s
AI
2
Current Face Velocity Setpoint
fpm, m/s
AI
3
Flow Rate
cfm or L/s
AI
4
Current Flow Rate Setpoint
cfm or L/s
AI
5
Sash Position Percent
%
AI
6
Sash Open Area
ft2 or m2
AI
7
Damper or Valve Position
%
AO
1
Normal Face Velocity Setpoint
fpm, m/s
AO
2
Setback Face Velocity Setpoint
fpm, m/s
AO
3
Min. Damper Position
%
AO
4
Max. Damper Position
%
AO
5
Normal Flow Setpoint
cfm or L/s
AO
6
Setback Flow Setpoint
cfm or L/s
AO
7
Minimum Flow Setpoint
cfm or L/s
AO
8
Maximum Flow Setpoint
cfm or L/s
AO
9
Normal Low Face Velocity Alarm Setpoint
fpm, m/s
AO
10
Normal High Face Velocity Alarm Setpoint
fpm, m/s
AO
11
Normal Low Flow Alarm Setpoint
cfm or L/s
AO
12
Normal High Flow Alarm Setpoint
cfm or L/s
AO
13
Setback Low Face Velocity Alarm Setpoint
fpm, m/s
AO
14
Setback High Face Velocity Alarm Setpoint
fpm, m/s
AO
15
Setback Low Flow Alarm Setpoint
cfm or L/s
Supported Commands
Note: Poll Without/With Ack Message will need to be sent twice in order to receive all of the possible
change of status variables.
Variable Map
78 Appendix B
Page 87
NPT
NPA
Feature
Unit
AO
16
Setback High Flow Alarm Setpoint
cfm or L/s
AO
17
Setback Damper Position Setpoint
%
AO
18
High Sash Position Alarm Setpoint
%
AO
19
Units Value
0: English Units (fpm, cfm) 1: Metric Units (m/s, m3/h) 2: Metric Units (m/s, l/s)
BI
1
Low Velocity Alarm Status
0: Inactive 1: Active
BI
2
High Velocity Alarm Status
0: Inactive 1: Active
BI
3
Low Flow Alarm Status
0: Inactive
1: Active
BI
4
High Flow Alarm Status
0: Inactive 1: Active
BI
5
High Sash Position Alarm Status
0: Inactive 1: Active
BI
6
Velocity Sensor Error Status
0: Inactive 1: Active
BI
7
Data Error Status
0: Inactive 1: Active
BI
8
Setback Status
0: Inactive 1: Active
BI
9
Emergency Status
0: Inactive 1: Active
* Not available on standard Model FHC50s. ** The units of the variables are based on the units variable. When the units variable is set to 0 the values are in
English form. When the units variable is set to 1or 2 the units are metric. English is the default units.
N2 Communications Description of Variables 79
Page 88
80
SNVT
Number
Bit
Description
SNVT Name
SNVT Type
4
nviRequest
SNVT_obj_request
5
nviSetTime
SNVT_time_stamp
6
nvoStatus
SNVT_obj_status
7
nvoAlarm
SNVT_alarm
1
AL_LOW_LMT_1 Low Face Velocity Alarm
2
AL_HIGH_LMT_1 High Face Velocity Alarm
3
AL_LOW_LMT_2 Low Exhaust Flow Alarm
4
AL_HIGH_LMT_2 High Exhaust Flow Alarm
5
AL_ALM_CONDITION Sash Alarm
SNVT
Number
Bit
Description
SNVT Name
SNVT Type
15
Setback Mode
nviControlMode
SNVT_occupancy
16
Emergency Mode
nviEmergency
SNVT_hvac_emerg
17
Remote Control Override
nviOverrideOn
SNVT_switch
18
Face Velocity
nvoFaceVelocity
SNVT_speed_mil
19
Flow Rate.
nvoExhaust Flow
SNVT_flow
20
Damper or Valve Position
nvoControlPos
SNVT_lev_percent
21
Sash Position Percent.
nvoSashPosPcnt
SNVT_lev_percent
22
Sash Open Area.
nvoSashOpenArea
SNVT_area
23
Status
nvoUnitState
SNVT_state
0
Setback Status
1
Low Velocity Alarm Status
2
High Velocity Alarm Status
3
Low Flow Alarm Status
4
High Flow Alarm Status
5
High Sash Position Alarm Status
6
Velocity Sensor Error Status
7
Data Error Status
8
Emergency Status
9
Remote Control Override Status
24
Normal Face Velocity Setpoint
nvoNormFVSetp
SNVT_speed_mil
LonWorks® Object
Node Object Network Variables
Fume Hood Controller Object Network Variables
Appendix B
Page 89
SNVT
Number
Bit
Description
SNVT Name
SNVT Type
25
Setback Face Velocity Setpoint
nvoSetbFVSetp
SNVT_speed_mil
26
Normal Low Face Velocity Alarm Setpoint
nvoNormLoFVAlmSetp
SNVT_speed_mil
27
Normal High Face Velocity Alarm Setpoint
nvoNormHiFVAlmSetp
SNVT_speed_mil
28
Setback Low Face Velocity Alarm Setpoint
nvoSbLoFVAlmSetp
SNVT_speed_mil
29
Setback High Face Velocity Alarm Setpoint
nvoSbHiFVAlmSetp
SNVT_speed_mil
30
Normal Flow Setpoint
nvoNormFlowSetp
SNVT_flow
31
Setback Flow Setpoint
nvoSetbFlowSetp
SNVT_flow
32
Normal Low Flow Alarm Setpoint
nvoNmLoFloAlSetp
SNVT_flow
33
Normal High Flow Alarm Setpoint
nvoNmHiFloAlSetp
SNVT_flow
34
Setback Low Flow Alarm Setpoint
nvoSbLoFloAlSetp
SNVT_flow
35
Setback High Flow Alarm Setpoint
nvoSbHiFloAlSetp
SNVT_flow
36
Minimum Flow Setpoint
nvoMinFlowSetp
SNVT_flow
37
Maximum Flow Setpoint
nvoMaxFlowSetp
SNVT_flow
38
Minimum Damper Setpoint
nvoMinDampSp
SNVT_lev_percent
39
Maximum Damper Setpoint
nvoMaxDampSp
SNVT_lev_percent
40
Setback Damper Position Setpoint
nvoSetbCtrlPos
SNVT_lev_cont
41
High Sash Position Alarm Setpoint
nvoHiSashAlmPos
SNVT_lev_cont
nciMaxSendTime
nciMinSendTime
nciSndDeltaFlow
nciSndDeltaSpeed
nciSndDeltaPos
LonWorks® Object 81
Page 90
82
SNVT
Command Supported
Action
nviEmergency:
EMERG_NORMAL
Sets NORMAL mode
EMERG_PURGE
Sets EMERGENCY mode
NOTE: All other commands set NORMAL mode
SNVT
Command Supported
Action
nviControlMode:
OC_OCCUPIED
Sets NORMAL mode
OC_STANDBY OC_UNOCCUPIED
Sets SETBACK mode Sets SETBACK mode
NOTE: All other commands set NORMAL mode
SNVT
Command Supported
Action
nviRequest
CLEAR_ALARM
Clears alarm (See SNVT nvoAlarm)
object_request
SNVT
Value Sent
Action
nviOverrideOn
x.x 1 x.x 0
Moves damper to override position Exit Override mode x.x is damper position between 0.0 to 100.0
Description of LON SNVTs
Appendix B
Page 91
FHC50 BACnet® MS/TP Protocol Implementation Conformance
Statement
Date: April 7, 2010 Vendor Name: TSI Inc. Product Name: Fume Hood Controller Product Model Number: FHC50-BAC Applications Software Version: 1.0 Firmware Revision: 1.0 BACnet Protocol Revision: 2
Product Description:
TSI's Fume Hood Fume Hood Controller provides a closed-loop VAV control system for proper lab hood containment. controller assures safety by responding quickly during sash movement, or to disturbances within the sash plane, to maintain a constant face velocity and contain hazardous chemicals. The controller provides opportunities for energy savings, lower fan brake horsepower, smaller chillers and lower duct work cost by reducing the volume of air exhausted from a hood when the sash is not fully open. This model controller is capable of acting as a stand-alone device or as part of a building automation system via BACnet® MS/TP protocol.
BACnet Standardized Device Profile (Annex L):
BACnet Operator Workstation (B-OWS)BACnet Building Controller (B-BC) BACnet Advanced Application Controller (B-AAC)BACnet Application Specific Controller (B-ASC) BACnet Smart Sensor (B-SS)BACnet Smart Actuator (B-SA)
List all BACnet Interoperability Building Blocks Supported (Annex K): DS-RP-B DM-DDB-B
DS-WP-B DM-DOB-B DS-RPM-B DM-DCC-B
Segmentation Capability:
Segmented requests not supported Segmented responses not supported
FHC50 BACnet® MS/TP Protocol Implementation Conformance Statement 83
Page 92
84
Dynamically Createable
Dynamically Deletable
Optional Properties Supported
Writable Properties (Data Type)
Analog Input
No
No
Analog Value
No
No Present_Value (Real)
Binary Input
No
No
Active_Text, Inactive_Text
Binary Value
No
No
Active_Text, Inactive_Text
Present_Value (Enumerated)
Multi-state Input
No
No
State_Text
Multi-state Value
No
No
State_Text
Present_Value (Unsigned Int)
Device Object
No
No Object Name (Char String) Max Master
(Unsigned Int)
Standard Object Types Supported:
Data Link Layer Options:
BACnet IP, (Annex J) BACnet IP, (Annex J), Foreign Device ISO 8802-3, Ethernet (Clause 7) ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8) ANSI/ATA 878.1, RS-485 ARCNET (Clause 8), baud rate(s) MS/TP master (Clause 9), baud rate(s): 76.8k 38.4k, 19.2k, 9600 bps MS/TP slave (Clause 9), baud rate(s): Point-To-Point, EIA 232 (Clause 10), baud rate(s): Point-To-Point, modem, (Clause 10), baud rate(s): LonTalk, (Clause 11), medium: Other:
Device Address Binding:
Is static device binding supported? (This is currently necessary for two-way communication with MS/TP slaves and certain other devices.) Yes  No
Networking Options:
Router, Clause 6 - List all routing configurations, e.g., ARCNET-Ethernet, Ethernet-MS/TP, etc. Annex H, BACnet Tunneling Router over IP BACnet/IP Broadcast Management Device (BBMD)
Character Sets Supported:
Indicating support for multiple character sets does not imply that they can all be supported simultaneously.
ANSI X3.4 IBM®/Microsoft® DBCS  ISO 8859-1  ISO 10646 (UCS-2) ISO 10646 (UCS-4) JIS C 6226
If this product is a communication gateway, describe the types of non-BACnet® equipment/networks(s) that the gateway supports:
Not Applicable
Appendix B
Page 93
Feature
Object
Type
Device
Instance
Units
Range
Read/
Write
Notes
Face Velocity
Analog
Input
1
fpm
0 to 1000
R
m/s
0 to 5.08
Flow Rate
Analog
Input
2
cfm
0 to 10000
R
m3/h
0 to 16990
l/s
0 to 4719
Damper or Valve Position
Analog
Input
3 % 0 to 100
R
Sash Position Percent
Analog
Input
4 % 0 to 100
R
Sash Open Area
Analog
Input
5
ft2
0 to 1000
R
m2
0 to 93
MAC Address
Analog
Value
1 - 1 to 127
R/W
Communications will be lost until front-end updated with new MAC Address
MAC ID** (1st 4 digits)
Analog
Value
2
N/A
1 to 4,194
R/W
Normal Face Velocity Setpoint
Analog
Value
3
fpm
0, 60 to 1000
R/W
m/s
0, 0.03 to 5.08
Setback Face Velocity Setpoint
Analog
Value
4
fpm
0, 60 to 1000
R/W
m/s
0, 0.03 to 5.08
Normal Low Face Velocity Alarm Setpoint
Analog
Value
5
fpm
0, 5 to 980
R/W
m/s
0, 0.03 to 4.98
Normal High Face Velocity Alarm Setpoint
Analog
Value
6
fpm
0, 80 to 1000
R/W
m/s
0, 0.42 to 5.08
Setback Low Face Velocity Alarm Setpoint
Analog
Value
7
fpm
0, 5 to 980
R/W
m/s
0, 0.03 to 4.98
Setback High Face Velocity Alarm Setpoint
Analog
Value
8
fpm
0, 80 to 1000
R/W
m/s
0, 0.42 to 5.08
Normal Flow Setpoint
Analog
Value
9
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Setback Flow Setpoint
Analog
Value
10
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Normal Low Flow Alarm Setpoint
Analog
Value
11
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Normal High Flow Alarm Setpoint
Analog
Value
12
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
BACnet
®
MS/TP Object Set
BACnet® MS/TP Object Set 85
Page 94
86
Feature
Object
Type
Device
Instance
Units
Range
Read/
Write
Notes
Setback Low Flow Alarm Setpoint
Analog
Value
13
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Setback High Flow Alarm Setpoint
Analog
Value
14
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Min. Damper Position
Analog
Value
15 % 0 to 100
R/W
Max. Damper Position
Analog
Value
16 % 0 to 100
R/W
Minimum Flow Setpoint
Analog
Value
17
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Maximum Flow Setpoint
Analog
Value
18
cfm
0 to 10000
R/W
m3/h
0 to 16990
l/s
0 to 4719
Setback Damper Position Setpoint
Analog
Value
19 % 0 to 100
R/W
High Sash Position Alarm Setpoint
Analog
Value
20 % 0, 10 to 105
R/W
MAC ID** (Last 3 digits)
Analog
Value
21
N/A
1 to 999
R/W
Communications will be lost until front-end updated with new MAC Address
Low Velocity Alarm Status
Binary
Input
1
0: Inactive
1: Active
0;1
R
High Velocity Alarm Status
Binary
Input
2
0: Inactive
1: Active
0;1
R
Low Flow Alarm Status
Binary
Input
3
0: Inactive
1: Active
0;1
R
High Flow Alarm Status
Binary
Input
4
0: Inactive
1: Active
0;1
R
High Sash Position Alarm Status
Binary
Input
5
0: Inactive
1: Active
0;1
R
Velocity Sensor Error Status
Binary
Input
6
0: Inactive
1: Active
0;1
R
Data Error Status
Binary
Input
7
0: Inactive
1: Active
0;1
R
Setback Status
Binary
Input
8
0: Inactive
1: Active
0;1
R
Emergency Status
Binary
Input
9
0: Inactive
1: Active
0;1
R
Auto Baud
Multi-State
1
0: No Action
1 Set Auto Baud
0;1
R/W
Controller will reset variable to 0 after setting baud rate.
Appendix B
Page 95
Feature
Object
Type
Device
Instance
Units
Range
Read/
Write
Notes
Emergency Mode
Multi-State
2
1: Exit Emergency
Mode
2: Enter
Emergency Mode
3: Normal
1; 2; 3
R/W
Setback Mode
Multi-State
3
1: Exit Setback
Mode
2: Enter Setback
Mode
3: Normal
1; 2; 3
R/W
Units Value
Multi-State
4
1: fpm and cfm
2: m/s and m3/h
3: m/s & l/s
1; 2; 3
R/W
* The units are based on the value of the Units Value object. When the Units Value is set to 1 the units are in English form. When the Units Value is set to 2 or 3 the units are metric. English is the default value.
** The device index is the 1st 4 digits of the MAC ID (AV 2) multiplied by 1000 plus the Last 3 Digits of the MAC ID (AV 21). For example, if the device index is 4,194,302 then the 1st 4 digits of the MAC ID (AV 2) will be 4,194 and the Last 3 Digits of the MAC ID (AV 21) will be 302.
BACnet® MS/TP Object Set 87
Page 96
88
(This page intentionally left blank)
Appendix B
Page 97
PIN #
Input/Output/ Communication
Description
1, 2
Input
24 VAC to power Digital Interface Module (DIM).
3, 4
Output
0 to 10 VDC fume hood exhaust control signal. See menu item
CONTROL SIG
Not used on fume hood monitor.
5, 6
Communications
LONworks®/BACnet® MS/TP communications (optional)
7, 8, 9
Output
RS-485 communications to building management system (Modbus® or N2)
10, 11
Output
0 to 10 VDC/4 to 20 mA analog output signal. See menu item
ANALOG OUT TYPE.
12, 13
Output
Alarm Relay B. See menu items RELAYS OUT and RELAY SEL B.
14, 15
Output
Alarm Relay A. Low face velocity/flow alarm. See menu item RELAYS
OUT.
16, 17
Input
Non-powered input #1. Accepts sash sensor, sash switch, emergency switch or night setback switch. See menu item INPUT SEL 1.
18, 19
Input
Non-powered input #2. Accepts sash switch, emergency switch or night setback switch. See menu item INPUT SEL 2.
20, 21
Input
Non-powered input #3. Accepts sash switch, emergency switch or night setback switch. See menu item INPUT SEL 3.
22, 23
Input
0 to 10 VDC Flow input. See menu item FLOW DEVICE.
Appendix C
Wiring Information
Back Panel Wiring
89
Page 98
90
Figure 7: Wiring DiagramModel FHC50-01 Controller
Appendix C
Page 99
Figure 8: Wiring DiagramModel FHC50-02 Controller
Wiring Information 91
Page 100
92
Figure 9: Wiring DiagramModel FHC50-03 Controller
Appendix C
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