TSI Instruments ACCUBALANCE 8371 Operation And Service Manual

ACCUBALANCE®
AIR CAPTURE HOOD
MODEL 8371

OPERATION AND SERVICE MANUAL

1980335, REVISION E
FEBRUARY 2013
Copyright©
TSI Incorporated / 2002-2013 / All rights reserved.
Address
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
Fax No.
(651) 490-3824 LIMITATION OF WARRANTY AND LIABILITY (effective June 2011)
(For country-specific terms and conditions outside of the USA, please visit www.tsi.com.) Seller warrants the goods sold hereunder, under normal use and service as described in the operator's manual, shall be free from defects in workmanship and material for 24 months, or if less, the length of time
specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions and exceptions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when
indicated in specifications, are warranted for 90 days from the date of shipment; b. Pumps are warranted for hours of operation as set forth in product or operator’s manuals; c. Parts repaired or replaced as a result of repair services are warranted to be free from defects in
workmanship and material, under normal use, for 90 days from the date of shipment; d. Seller does not provide any warranty on finished goods manufactured by others or on any fuses,
batteries or other consumable materials. Only the original manufacturer's warranty applies; e. Unless specifically authorized in a separate writing by Seller, Seller makes no warranty with respect to,
and shall have no liability in connection with, goods which are incorporated into other products or
equipment, or which are modified by any person other than Seller. The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO
OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE. WITH RESPECT TO SELLER’S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT
AND EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS. BUYER’S
EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER’S OPTION REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS OR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY, which contains the complete and exclusive limited warranty of Seller. This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.
Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers, our service policy is designed to give prompt attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call TSI's Customer Service department at (800) 874-2811 (USA) or (001 651) 490-2811 (International) or visit www.tsi.com.
Trademarks
TSI®, TSI logo, and AccuBalance® are trademarks of TSI Incorporated.
iii

CONTENTS

ABOUT THIS MANUAL............................................................................ V
Formatting and Typography ............................................................... v
INTRODUCTION ...................................................................................... VI
SET UP ..................................................................................................... 1
Unpacking ........................................................................................... 1
Item ..................................................................................................... 2
Parts Identification .............................................................................. 3
Display.......................................................................................... 3
Display Units ................................................................................ 5
Keypad ......................................................................................... 5
Preparing the Instrument for Use ....................................................... 6
Installing the Batteries .................................................................. 6
Hood Assembly ............................................................................ 6
Basic Operation .................................................................................. 8
Start-Up ........................................................................................ 8
Selecting Flow Direction .............................................................. 8
Taking a Flow Measurement ........................................................ 8
Turning the AccuBalance® Air Capture Hood Off ......................... 9
Automatic Shut-off ........................................................................ 9
OPERATIONS IN MORE DETAIL .......................................................... 11
Keypad Functions ............................................................................. 11
Field Calibration ................................................................................ 12
Changing Hoods ............................................................................... 13
Changing DIP Switch Settings .......................................................... 17
Setting: Function .............................................................................. 18
Connecting the Optional Printer ....................................................... 19
MAINTENANCE ...................................................................................... 21
Fabric Hood ...................................................................................... 21
Part Number ..................................................................................... 21
Meter ................................................................................................. 22
Manifold ............................................................................................ 22
Cases ................................................................................................ 22
Calibration ......................................................................................... 22
TROUBLESHOOTING ............................................................................ 23
BACK PRESSURE ................................................................................. 25
SPECIFICATIONS .................................................................................. 27
iv

About this Manual

This manual explains how to set up, operate and maintain the AccuBalance® Air Capture Hood Model 8371. Read it thoroughly before using the instrument.

Formatting and Typography

Note that step-by-step instructions are numbered in boldface type: 1, 2, 3, etc., set flush-left against the margin.
References to the front panel keys on the AccuBalance along with the instrument's displayed readout, are represented in this manual by the typeface called Helvetica Narrow. In addition to the different typeface, displayed messages appear in quotes.
When reference is made to other sections of the manual, the section title is italicized.
Example: The "SAMPLE" message appears along with a flow value after the SAMPLE button has been activated (from Display in Chapter 1).
HELP!
For technical assistance with this instrument, questions about the manual, or if your air capture hood needs repair or recalibration, please call TSI Customer Service at (651) 490-2811 or (800) 874-2811. Product application notes are designed to provide more information on the product to the user. Application notes, as well as other related material, can be obtained by calling TSI or by visiting the TSI web site at
http://www.tsi.com.
®
capture hood,
v

Introduction

C A U T I O N
WHILE USING THE ACCUBALANCE
®
AIR BALANCING
INSTRUMENT TO TEST AIR FLOW IN DUCTS, YOU MAY COME INTO CONTACT WITH OR BE EXPOSED TO DUST, POLLEN, MOLD, FUNGUS, OR OTHER AIRBORNE CONTAMINANTS. IF YOU ARE OR MAY BE SENSITIVE TO DUST, POLLEN, MOLD, FUNGUS, OR OTHER AIRBORNE CONTAMINANTS, ALWAYS USE AN APPROPRIATE MASK OR RESPIRATOR WHILE EMPLOYING THE ACCUBALANCE® AIR BALANCING INSTRUMENT.
The TSI Model 8371 AccuBalance® capture hood is an instrument designed to measure the air flow from diffusers and grilles or the air flow entering exhaust outlets. The AccuBalance® capture hood is lightweight and easy to use. The instrument can display the measured air flow in four different units: standard cubic feet per minute (SCFM), standard liters per second (Std l/s), standard cubic meters per hour (Std m3/hr), and standard cubic meters per minute (Std m3/min). All readings may also be displayed in actual flow conditions.
The AccuBalance® capture hood consists of a fabric hood, a molded plastic base which contains an electronic meter, and a flow sensing manifold located within the base. Air flowing through the hood is measured by a hot-film sensor located in the central hub of the flow sensing manifold. The twenty-four pairs of flow sensing ports in the manifold are strategically located so that the AccuBalance® capture hood provides the highest degree of measurement accuracy, even in non­uniform flow conditions.
The AccuBalance® capture hood is temperature-compensated to display a standard flow rate: SCFM, Std l/s, Std m3/hr, and Std m3/min. Standard flow rate is defined as the volumetric flow rate at standard conditions of 70°F (21.1°C) and 14.7 pounds per square inch (760 mmHg) barometric pressure. Standard flow rate is the measurement used most often in ventilation applications.
vi
1

Chapter 1

Set Up

This chapter guides you through unpacking, setting up, and getting started using your AccuBalance® Air Capture Hood. See Chapter 2 for a detailed description of all operating features.
Figure 1: The AccuBalance
®
Air Capture Hood

Unpacking

Carefully unpack the instrument and accessories from the carrying case. Check the individual parts against the list of components in Tables 1 through 3. If any are missing or damaged, notify TSI immediately.
2
Table 1 List of components
Qty
Item
Part No.
1
Model 8371 base
N/A
1
2 ft x 2 ft (610 mm x 610 mm) hood fabric
1307060
6
Frame support poles
1081390
4
2 ft (610 mm) frame tubing*
1081262
6
Right angle tubing connectors*
1081584
1
Battery holder
1081279
4
C-size batteries
1208018
1
Battery compartment cover
1081458
1
Carrying case
1319067
1
Operation and Service Manual
1980335
Qty
Item
Part No.
1
2 ft x 4 ft (610 mm x 1220 mm) hood fabric
1801065
1
1 ft x 4 ft (305 mm x 1220 mm) hood fabric
1801066
6
2 ft (610 mm) frame tubing
1081262
4
1 ft (305 mm) frame tubing
1081260
6
Right angle tubing connectors
1081584
6
Straight tubing connectors
1302833
Qty
Item
Part No.
1
2 ft x 4 ft (610 mm x 1220 mm) hood fabric
1801065
1
1 ft x 4 ft (305 mm x 1220 mm) hood fabric
1801066
1
1 ft x 5 ft (305 mm x 1525 mm) hood fabric
1801067
1
3 ft x 3 ft (915 mm x 915 mm) hood fabric
1801068
6
2 ft (610 mm) frame tubing
1081262
4
1 ft (305 mm) frame tubing
1081260
6
Right angle tubing connectors
1081584
6
Straight tubing connectors
1302833
2
1x tube connectors
1081580
*Four 2 ft frame tubings and four of the right angle connectors are shipped assembled inside the top of the hood fabric.
Table 2 List of components: -3 Hood Kit (adds 2 hoods to the base kit)
Table 3 List of components: -5 Hood Kit (adds 4 hoods to the base kit)
Be sure to register your instrument, it allows TSI to inform you of product updates. To register, visit the TSI web site (http://register.tsi.com/).
Chapter 1
3

Parts Identification

1 6 5 2 3
4
Before proceeding with assembly and use of the AccuBalance® capture hood, please become familiar with the various parts of the instrument. Refer to tables 1 through 3 for part descriptions and Figure 2 for general location of major items.
Figure 2: AccuBalance® Components
1 Fabric hood - Basic hood assembly is covered later in this chapter,
other hoods are discussed in Chapter 2.
2 Right handle with SAMPLE button - used for capturing information on
the display.
3 Meter base. 4 Electronic meter and display - Detailed keypad functions are
covered in Chapter 2.
5 Printer bracket - Allows the portable printer to be attached to the
AccuBalance® base for ease of use and printing of data.
6 Left handle with PRINT button - Used to print that which is on the
display value to the portable printer.
Display
Each time the AccuBalance® capture hood is turned on, all segments of the display will be shown momentarily. Below is a list of items that will appear on the display and their use.
Set-Up
4
3 2 5 9 8 4 1
6, 7
Figure 3: Display of the Model 8371
1 Flow units: CFM (cubic feet per minute), l/s (liters per
second), m3/hr (cubic meters per hour), and m3/min (cubic meters per minute). The AccuBalance® capture hood indicates flow already corrected to "standard" conditions. Actual flow conditions can be shown by pressing the ACTUAL/STANDARD key (See Chapter 2 for more detail operation)
2 Flow value: Large digits. See specifications for range and
resolution.
3 Message area: Small digits. 4 Flow direction arrows: Indicates if supply or return air flow
calibration is being utilized by the AccuBalance® capture hood.
Notice: Be sure this arrow points in the direction of flow through the
AccuBalance® capture hood, otherwise the measurements made will be inaccurate. To change the direction of the arrow, press the RETURN/SUPPLY key.
5 SAMPLE” will appear every time the SAMPLE button or the
button on the top of the right handle is pressed.
6 “% ” will appear along with a value on the display during
power-up to indicate the percent of battery life remaining.
7 The symbol will flash when the batteries have only
about 10% life remaining. When the battery is too low to power the instrument, “LO ” is displayed momentarily
before the instrument is automatically turned off.
Chapter 1
5
8 STD” or “ACTUAL” will be displayed at all times. “STD” refers to
readings that are based on standard conditions of
29.92 in. Hg (760 mm Hg) and 70 F (21.1 C). “ACTUAL refers to readings that are converted to local conditions based on temperature and barometric pressure. (See
Chapter 2 for more details.)
9K
”: K factor symbol to indicate that the readings have an
f
adjustment factored in.
Display Units
The AccuBalance® capture hood is shipped with cubic feet per minute (CFM) as the default flow unit (unless the metric version was ordered). To change the units to l/s (liters per second), m3/hr (cubic meters per hour), or m3/min (cubic meters per minute), see
Changing DIP Switch Settings in Chapter 2.
Keypad
Below is a drawing of the keypad, Figure 4, for the Model 8371. The keys are referenced in the Basic Operation section of this chapter and in Chapter 2 - Operations in More Detail.
Figure 4: Keypad for the Model 8371
Set-Up
6

Preparing the Instrument for Use

Installing the Batteries
The AccuBalance® capture hood requires four C-size batteries to operate. For convenience, four alkaline batteries are included with the AccuBalance® capture hood.
To install the batteries, follow these three steps: 1 Remove the battery cover located behind the electronic meter on
the inner side of the AccuBalance® capture hood base. To remove the battery cover, pull up on the latches located on the top and bottom of the cover.
2 Place batteries in the battery holder located inside the battery
compartment. Follow the illustration on the battery holder for correct battery orientation.
3 Replace the battery cover. Notice that the battery cover is
designed to fit only one way, with the tab pointing toward the fabric. Engage the latches by pressing down on them.
Notice: Remove batteries from the battery compartment during shipping,
travel and transport. Jostling may jar the batteries loose and cause damage to the AccuBalance® capture hood.
If fresh, new alkaline batteries are used, the value will be near 100­percent when first turned on. Other batteries, such as NiCd batteries, may show a lower value even when they are fully charged.
Notice: The percent power remaining will not be accurate for NiCd
batteries because they do not discharge linearly with power use.
Hood Assembly
The AccuBalance partially assembled with the 2 ft x 2 ft nylon hood attached to the base. To use another hood size, see Changing Hoods in Chapter 2.
To complete the assembly of the 2 ft x 2 ft hood, follow these six steps:
1 Place the base of the AccuBalance
®
capture hood is shipped from the factory
®
capture hood on the floor.
Chapter 1
7
2 Lift the top of the fabric. Insert one end of a support pole into its
Rod to pole cup
pole mount in the base of the AccuBalance® capture hood. There is a cup in each corner of the frame to accept the other end of each support pole. Helpful Hint: This step is made simpler by temporarily resting the opposite corner of the fabric top on a table edge.
3 Grasp the support pole. Bend the pole slightly to insert the top
end of the pole into the support pole cup located in the corner of the fabric frame as shown in Figure 5.
Figure 5: Installing a Support Pole
4 Insert the second support pole into the pole mount on the
opposite side of the AccuBalance® capture hood base.
5 Repeat step 3 for the second support pole. 6 Repeat steps 4 and 5 for the remaining two support poles.
Set-Up
8

Basic Operation

C A U T I O N
WHILE USING THE ACCUBALANCE
®
AIR BALANCING
INSTRUMENT TO TEST AIR FLOW IN DUCTS, YOU MAY COME INTO CONTACT WITH OR BE EXPOSED TO DUST, POLLEN, MOLD, FUNGUS, OR OTHER AIRBORNE CONTAMINANTS. IF YOU ARE OR MAY BE SENSITIVE TO DUST, POLLEN, MOLD, FUNGUS, OR OTHER AIRBORNE CONTAMINANTS, ALWAYS USE AN APPROPRIATE MASK OR RESPIRATOR WHILE EMPLOYING THE ACCUBALANCE® AIR BALANCING INSTRUMENT.
Start-Up
Press the ON/OFF button on the meter to turn on the power. The display will initially indicate the percent of battery power remaining.
During start-up the AccuBalance® capture hood performs a self test of its electronic functions. If an error is found, an error message will appear on the display. Refer to Chapter 4, Troubleshooting, if an error message appears. If no errors are found, the AccuBalance® capture hood will proceed to the continuous measurement mode.
Selecting Flow Direction
Each AccuBalance® capture hood is calibrated for supply and return air separately for increased accuracy. The AccuBalance® capture hood will assume that air is flowing in the same direction as the arrow on the right-hand side of the display. Be sure this arrow points in the direction of flow through the AccuBalance® capture hood, otherwise measurements will be inaccurate. To change the direction of the arrow press the RETURN/SUPPLY button.
Taking a Flow Measurement
You are now ready to start measuring flow rates. First, turn on the AccuBalance® capture hood and select the appropriate flow direction. For measuring supply air flow, the arrow must point down away from the hood fabric; for return air flow measurements, the arrow must point up toward the hood fabric.
Press the top of the AccuBalance® capture hood against the perimeter edge of the diffuser or grille so as to form a seal.
Chapter 1
9
The AccuBalance
®
capture hood will begin to display values on a
continuous basis. When you are ready to read a value, press the SAMPLE button or the button on the top of the right handle. The
display will show the word “SAMPLE” for the length of time as
determined by the TIME CONSTANT. When the sample is complete, the unit will beep and the value will remain on the display until SAMPLE is pressed again and the meter will return to continuous measuring mode.
If the readings are fluctuating, adjust the TIME CONSTANT to a slower value. Changing the TIME CONSTANT is detailed in the Keypad
Function section of Chapter 2
When making a flow measurement, keep objects out of the flow path at the base of the AccuBalance
®
capture hood (one foot
clearance minimum). However, it is acceptable to have a hand supporting the air capture hood at the bottom of the base.
Notice: The AccuBalance® capture hood must be kept in place
during the entire sample interval and until the time-averaged measurement appears on the display.
Turning the AccuBalance® Air Capture Hood Off
To turn off the AccuBalance® capture hood, simply press the ON/OFF button.
Automatic Shut-off
The AccuBalance® capture hood will automatically shut itself off if no switches or buttons have been pressed for 10 minutes. This feature minimizes accidental loss of battery power. This feature may be disabled by changing the factory settings. This is discussed in the DIP Switch Setting section of the next chapter.
Set-Up
10
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Chapter 1
11

Chapter 2

Operations in More Detail

This chapter presents more detail on the various features of the AccuBalance® capture hood and explains how to change fabrics and assemble different hood sizes. The AccuBalance® capture hood will acknowledge that a key has been pushed by producing a beep. This beep can be disabled as explained in the DIP Switch Settings section of this chapter.

Keypad Functions

ON/OFF
Press to toggle between having the instrument on and off.
SUPPLY/RETURN
Press to toggle between measuring supply flow and return flow. The arrows on the display will indicate the direction of the flow ( for return, for supply).
K FACTOR
Volume measurements with the AccuBalance® capture hood is a means to take readings more quickly than methods used in the past. However, all capture hood devices are affected by various types of diffusers, means of connecting the diffuser to the duct work, and the type of duct work. The AccuBalance® capture hood is calibrated by attaching it to a 2 foot x 2 foot, 4 way throw diffuser. In some circumstances it is
necessary to traverse the ductwork to determine the “true” flow value.
This true value is then compared to the AccuBalance® capture hood. This comparison is a K Factor or correction factor.
Press the K FACTOR button to toggle the K factor on or off. The “K symbol is shown on the display when the K factor is being used in the calculation. Press and hold the K FACTOR button until the current K factor is displayed. Release the button and use the or button to change the factor. Press ENTER to accept it and return to measuring mode. The range of K factors allowed will be 0.1 to 2.00. The default value is 1.00.
ACTUAL/STANDARD
Press the ACTUAL/STANDARD button to toggle between displaying actual
and standard flow rate. “STD” or “ACTUAL” will light up on the display (standard is the default). Press and hold this button to view, enter, or change the barometric pressure and ambient temperature. When the button is pressed and held, the barometric pressure entered will be
f
12
displayed. Release the button, use the  buttons to change the value and ENTER to accept it. The ambient temperature will then be displayed. Press the or button to change the value and ENTER to accept it and return to measuring mode. Ambient temperature and barometric pressure can also be set by pressing either  when the parameter is displayed during power-up.
TIME CONSTANT
Press to display the current time constant. Press  to scroll through the time constant choices, which are 1 s, 3 s, 5 s, 10 s, 15 s, 20 s. Press ENTER to accept choice and return to measuring mode. The default value is 1 s.
PRINT or LEFT HANDLE BUTTON Press to print the reading on the display to the portable printer.
 Press to scroll through choices. Press either or to set barometric pressure and temperature when they are displayed during power-up. Used in field calibration mode for flow.
SAMPLE or RIGHT HANDLE BUTTON Press to take a sample averaged over the length of the time constant.
SAMPLE” will flash on the display while the reading is being taken, and then the value and “SAMPLE” will be held on the display until SAMPLE is
pressed again, at which time the instrument will return to measuring mode. This also prints the result to the portable printer if connected.
LIGHT Press to toggle between having the back-lit display turn on and off. When the instrument is turned off, the backlight turns off and does not automatically turn on the next time the instrument is turned on.

Field Calibration

Turn DIP switch 7 to the on position, see DIP Switch Settings section later in the chapter. To adjust the flow value, press both the and
buttons simultaneously. When “CAL” is displayed, release the buttons.
Press either the or buttons to change to a desired percentage adjustment and press ENTER to accept it. The percentage adjustment ranges from 0% to plus or minus 12.5%. To use the instrument with the adjusted values, DIP switch 7 must remain in the ON position. All adjustment values and offsets are stored in the instrument and will remain the same until changed again. To return to all factory settings, turn DIP switch 7 off.
Chapter 2
13

Changing Hoods

The AccuBalance® capture hood is shipped with a 2 ft x 2 ft hood attached to the base. Four other hood sizes are available from TSI and can be purchased separately. Available hood sizes are identified by the dimensions of the frame structure at the top of the hood and include 2 ft x 4 ft, 1 ft x 4 ft, 1 ft x 5 ft and 3 ft x 3 ft .
To change hood sizes, first remove the hood currently attached to the base. To remove the attached hood, first unlatch the cinch belt where the fabric is attached to the base. Then remove the fabric from its frame structure by peeling back the Velcro from the aluminum frame tubing. Notice that the fabric stretches around the outside, then up and over the frame structure. The Velcro on the fabric reaches down to mate with the Velcro on the frame structure. Notice also that all Velcro surfaces on the frame tubing face inward. Finally, fold up the fabric just removed so that it can fit into one of the accessory pockets inside the AccuBalance® carrying case. It is a good idea to fold the fabric so that the tag identifying its size remains visible for future reference.
2 ft x 4 ft Hood
To assemble and attach the 2 ft x 4 ft hood, carefully follow these 10 steps:
1 Build the 2 ft x 4 ft frame structure as shown in Figure 6 using six
2 ft aluminum frame tubing pieces, four right-angle tubing connectors, and two straight tubing connectors. Remember to construct the frame so that all Velcro surfaces face in (toward the center of the structure).
Notice: Make sure that all support pole cups in the aluminum frame
tubing pieces are facing downward.
Operations in More Details
14
Figure 6: Diagram of 2 ft x 4 ft frame
2 Unfold the 2 ft x 4 ft hood fabric. 3 Insert the frame into the fabric and fasten the fabric to the frame
using the Velcro surfaces. The fabric stretches around the outside, then up and over the frame structure. The Velcro® on the fabric reaches down to mate with the Velcro® on the inner surface of the frame structure. When completed, the soft rubber gasket material should lie in a straight line along the top surface of all four sides of the frame.
Notice: Be sure to press the Velcro surfaces firmly together. When
completed, the hood fabric will be stretched fairly taut and will require good bonding of the fabric to the frame.
4 Stretch the cinch belt at the bottom of the fabric over the lip around
the top of the molded plastic base of the AccuBalance® capture hood. Align the seams of the fabric panels with the pairs of screw heads that hold the four pole mounts to the AccuBalance® base. Align so that the cinch belt latch is on the side of the base opposite the electronics meter.
5 Pull the strap at the latch very tight to attach the fabric to the base.
Make sure that the strap stays tucked under the protruding lip all around the top of the base. Pay particular attention to where the strap passes the handles.
Chapter 2
15
6 Now it is time to install the support poles. Four white marks are
located on the inside top edge of the fabric. These marks identify the location of cups on the underside of the frame tubing that will accept the ends of the support poles.
At this time it is helpful to be near a table or some other thigh-high
surface to help hold up the fabric while installing the first support pole.
7 With the base of the AccuBalance® capture hood on the floor, lift the
fabric frame up so that a white mark is directly in front of you. Support the opposite side of the frame structure on a nearby table or other level surface.
Take one support pole and insert one end into its pole mount in the
AccuBalance® base.
Bend the pole slightly to guide the other end into the corresponding
support pole cup located on the underside of the frame near the white mark on the fabric.
8 Repeat step 7 until all four support poles are installed. 9 Now that the hood is assembled and the fabric is stretched tight, it
is a good practice to check the rubber gasket around the top edge of the AccuBalance® capture hood fabric. In order to achieve a good straight alignment of the rubber gasket along the top of the frame structure, you may need to peel back and re-attach small portions of the Velcro surfaces.
10 Finally, at the corners, tuck the straight rubber gasket flaps under
the edges cut at an angle. This will create a virtually leak-free, soft, pliant seal.
1 ft x 4 ft Hood
To assemble and attach the 1 ft x 4 ft hood, carefully follow these 10 steps:
1 Build the 1 ft x 4 ft frame structure as shown in Figure 7 using four
2 ft aluminum frame tubing pieces, two 1 ft aluminum frame tubing pieces, four right-angle tubing connectors, and two straight tubing connectors. Remember to construct the frame so that all Velcro surfaces face in (toward the center of the structure).
Notice: Make sure that all support pole cups in the aluminum frame
tubing pieces are facing downward.
Operations in More Details
16
Figure 7: Diagram of 1 ft x 4 ft frame
2 Unfold the 1 ft x 4 ft fabric hood.
Continue with steps 3 through 10, beginning on page 14. 1 ft x 5 ft Hood
To assemble and attach the 1 ft x 5 ft hood, carefully follow these 10 steps:
1 Build the 1 ft x 5 ft frame structure as shown in Figure 8 using four
2 ft aluminum frame tubing pieces, two 1x tube connectors, two 1 ft aluminum frame tubing pieces, and four right-angle tubing connectors. Remember to construct the frame so that all Velcro surfaces face in (toward the center of the structure).
Notice: Make sure that all support pole cups in the aluminum frame
tubing pieces are facing downward.
Figure 8: Diagram of 1 ft x 5 ft frame
Chapter 2
17
2 Unfold the 1 ft x 5 ft fabric hood. Continue with steps 3 through 10, beginning on page 14.
3 ft x 3 ft Hood
To assemble and attach the 3 ft x 3 ft hood, carefully follow these 10 steps:
1 Build the 3 ft x 3 ft frame structure as shown in Figure 9 using four 2
ft aluminum frame tubing pieces, four 1 ft aluminum frame tubing pieces, four right-angle tubing connectors, and four straight tubing connectors. Remember to construct the frame so that all Velcro surfaces face in (toward the center of the structure).
Notice: Make sure that all support pole cups in the aluminum frame
tubing pieces are facing downward.
Figure 9: Diagram of 3 ft x 3 ft frame
2 Unfold the 3 ft x 3 ft fabric hood.
Continue with steps 3 through 10, beginning on page 14.

Changing DIP Switch Settings

To change flow units and time constants, adjust the settings of the DIP switches located inside the battery compartment. To gain access to the DIP switches, first turn off the AccuBalance® capture hood and lay down the instrument with the electronic meter facing down.
Remove the battery compartment cover by pulling up on the two latches. Switches numbered 1 through 8 are located in the corner of the battery compartment. To allow easier access to the switches, remove or tilt up the battery pack. The DIP switches are shown in Figure 10.
Operations in More Details
18
Figure 10: Location of DIP Switches
Switch Number
Setting: Function
1,2
1 OFF, 2 OFF: Flow units = CFM 1 OFF, 2 ON: Flow units = m3/hr 1 ON, 2 OFF: Flow units = l/s 1 ON, 2 ON: Flow units = m3/min
3
OFF: Pressure units = in. Hg ON: Pressure units = mm Hg
4
OFF: Temperature units = F ON: Temperature units = C
5
OFF: Auto shut off = on ON: Auto shut off = off
6
OFF: Decimal for fractions ON: Comma for fractions
7
OFF: Field calibration disabled ON: Field calibration enabled
8
OFF: Audible buzzer on ON: Audible buzzer off
To change the switch settings, use the tip of a ball-point pen, pencil, compass, small screwdriver, or other small, pointed object. Refer to Table 4 for switch settings.
Table 4: DIP Switch Settings
Chapter 2
19

Connecting the Optional Printer

To connect the optional printer to the AccuBalance® capture hood, locate the Printer Interface Cable (supplied with the optional printer) and connect the 9-pin end labeled “PRINTER” to the printer and the other end to the data port of the AccuBalance® capture hood. The printer can be attached to the base of the AccuBalance® capture hood by clipping it into the printer bracket located to the left of the display. The printer can also be easily used by clipping it to the belt of the user. The printer must be set to the same baud rate as the AccuBalance® capture hood. Always turn the AccuBalance® capture hood on before the printer. If the printer prints question marks (??????), asterisks (******), or random characters, reset it by turning it off and then on again. If necessary, refer to the Portable Printer Operation and Service Manual.
Caution: This symbol is used to indicate that the data port of the AccuBalance® capture hood is not intended for connection to a public telecommunications network. Connect the data port only to another RS232 port.
Operations in More Details
20
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Chapter 2
21
Fabric Hood Size
Part Number
2 ft x 2 ft (610 mm x 610 mm)
800590
2 ft x 4 ft (610 mm x 1220 mm)
800591
1 ft x 4 ft (305 mm x 1220 mm)
800592
3 ft x 3 ft (915 mm x 915 mm)
800593
1 ft x 5 ft (305 mm x 1525 mm)
800594
Frame Kit
1081263

Chapter 3

Maintenance

The AccuBalance® capture hood is designed for long-term field use. If the AccuBalance be able to make precise measurements over a long time period. Some of the components can be cleaned periodically. When cleaning the components, please follow the instructions given below.

Fabric Hood

The hoods can be washed with mild detergent and cold water. When washing the hood, keep the hood away from objects with sharp corners or sharp edges. Careless cleaning may cause damage.
If the fabric gets ripped it should be replaced or repaired. Duct tape can be placed over the rip on both sides of the fabric for temporary repair.
To replace a damaged fabric or to order a different fabric size, contact TSI for replacement fabric information.
To order a new hood fabric, use the following part numbers shown in Table 5.
Table 5: Hood Fabric Part Numbers
®
capture hood is used with reasonable care, it should
It is recommended that a frame kit be purchased whenever a hood other than the 2 ft x 2 ft size is purchased. The frame kit contains all extra frame tubing and connectors required to build frames for the various size hoods. The frame kit consists of the following parts:
4 pieces 1-foot frame tubing 2 pieces 2-foot frame tubing 6 pieces straight tubing connectors

Meter

The AccuBalance® capture hood has a built-in electronic flow meter. Do not try to detach the meter from the base. The AccuBalance® capture hood should be used and stored within the specified temperature range, 32 to 140°F (0 to 60°C). The meter case, display screen and membrane switch can be cleaned using a damp cloth with mild detergent solution. Do not immerse the meter in water. Wipe the meter dry before use.

Manifold

If the flow sensing taps of the manifold become clogged with dust or other material, clean them with a damp cloth. Keep the manifold in place during cleaning. Do not apply excessive forces on the grid of the manifold. If any part of the grid becomes damaged, please contact TSI for repair information.

Cases

If the instrument case or storage case needs cleaning, wipe it off with a soft cloth and isopropyl alcohol or a mild detergent. Never immerse the AccuBalance® capture hood. If the meter face of the AccuBalance capture hood becomes broken, it must be replaced immediately to prevent access to hazardous voltage.
®

Calibration

TSI recommends an annual calibration for the AccuBalance® capture hood. For a nominal fee, TSI will calibrate the unit and return it to you with a certificate of calibration and NIST traceability. This “annual checkup” assures you of consistently accurate readings. To calibrate the AccuBalance® capture hood, please ship TSI the complete package that includes the meter, the base, the manifold and any fabrics used. Everything should be packed carefully within the AccuBalance® carrying case and then inside a proper shipping box, such as the original shipping box.
Ship directly to: TSI, Inc.
ATTN: Customer Service 500 Cardigan Road Shoreview, MN 55126-3996
22 Chapter 3
23
Symptom
Possible Causes
Corrective Action
No display
Unit not switched on Low or dead batteries Dirty battery contacts
Battery holder not connected
Press ON/OFF button Replace the batteries Clean the battery
contacts Plug in battery holder
" "flashing on the display
Low battery charge Dirty battery contacts
Replace the batteries. Clean the battery
contacts
"0" (Flow is under range)
Trying to read too low a flow
Object is blocking flow through AccuBalance capture hood
Sensor grid tubes are plugged
AccuBalance capture hood is not sealing around diffuser
Flow may not be measurable using the AccuBalance capture hood
Remove obstruction
Clean the tubes
Reposition the AccuBalance capture hood to form a seal
OVER” (Flow is
over range)
Trying to read too high a flow
Flow may not be measurable using the AccuBalance capture hood

Chapter 4

Troubleshooting

Table 6 lists the symptoms, possible causes, and recommended solutions for common problems encountered with the AccuBalance® capture hood. If a symptom is not listed, or if none of the solutions solves your problem, please contact TSI.
Table 6. Troubleshooting the AccuBalance
®
Air Capture Hood
Symptom
Possible Causes
Corrective Action
Flow reading fluctuates badly
The flow is fluctuating
Use a longer time constant
"ERR1" appears
Unit is or was recently in ambient temperature outside of operating temperature
Temperature compensation sensor is damaged
Allow unit to stabilize in the operating temperature range of 32 to 140ºF (0 to 60ºC)
Return to the factory for service
"ERR2" appears
The flow sensor is giving an erroneous reading
Return to the factory for service
"ERR3" appears
The AccuBalance capture hood has detected a calibration fault
Return to the factory for service
24 Chapter 4
25

Appendix A

Back Pressure

It is commonly known that an air capture hood may induce a back pressure. In general, back pressures are caused by restrictions in the flow path as well as frictional pressure losses. In order to improve accuracy and sensitivity, all air capture hoods incorporate a contracted flow section. The contracted section restricts the flow through the hood which induces a back pressure. A hood having a more abrupt contraction than the AccuBalance® capture hood may induce greater back pressure due to the turbulence caused by the abrupt contraction. In addition any apparatus within the hood, such as supporting poles and the flow manifold, also induces some frictional pressure drop.
Back pressure may cause slight errors in the flow measurements. Figure 11 shows the pressure drop through the AccuBalance® capture hood over its entire flow range. As shown in the Figure, the back pressure is only 0.05 in. H2O at a flow rate as high as 1000 CFM.
Figure 11: Pressure Drop through the
AccuBalance® Air Capture Hood
To make back pressure corrections, first determine the back pressure correction factor, Cb. The back pressure correction factor, Cb, can be determined as follows: Vo Cb = ---- (1) V
where V and Vo are the average air velocities in the duct ahead of the diffuser with and without the capture hood in place, respectively. With the known correction factor, the back-pressure corrected flow can be determined using Equation (2):
Back-pressure corrected flow = Displayed flow x Cb (2)
26 Appendix A
27

Appendix B

Specifications

Flow Range 30 to 2,000 CFM
(15.0 to 1,000 l/s, 50 to 3,500 m3/hr,
Accuracy 5% reading 5 CFM
Operating Temperature Range 32-140F (0-60C) Instrument Operating Conditions Altitude up to 13,000 ft
Relative humidity up to 80% RH, Pollution degree 1 in accordance
Weight (using 2 ft 2 ft in Hood) 7 lb 6 oz (3.4 kg) Power 4 C-size batteries
Battery Life At least 40 hrs of continuous use Carrying Case 26 in 26 in 7 in
Hood Sizes Available
Standard: 2 ft 2 ft; (610 mm 610 mm) Optional: 2 ft 4 ft; (610 mm 1220 mm)
RS-232C Output ASCII Character codes 1200 Baud No parity 8 data bits 1 stop bit No handshaking
Specifications are subject to change without notice.
0.84 to 55.0 m3/min)
(5% reading 2.4 l/s,
5% reading 8.5 m3/hr, 5% reading 0.15 m3/min)
(4000 meters) non-condensing with IEC 664
(4 alkaline batteries provided)
(660 mm 660 mm 180 mm)
1 ft 4 ft; (305 mm 1220 mm) 1 ft 5 ft; (305 mm 1525 mm) 3 ft 3 ft; (915 mm 915 mm)
USA Tel: +1 800 874 2811 UK Tel: +44 149 4 459200 France Tel: +33 4 91 11 87 64 Germany Tel: +49 241 523030
India Tel: +91 80 67877200 China Tel: +86 10 8251 6588 Singapore Tel: +65 6595 6388
TSI Incorporated – Visit our website www.tsi.com for more information.
P/N 1980335 Rev E ©2012 TSI Incorporated Printed in U.S.A.
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