Respirator Fit Testing
8030 and
8038
Respirator Fit Testers
Operation and Service Manual
P/N 6001868, Revision B
August 2008
Copyright©
TSI Incorporated / 2008 / All rights reserved.
Part Number
6001868 / Revision B / August 2008
Address
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
Fax No.
(651) 490-3824
LIMITATION OF WARRANTY AND LIABILITY (effective July 2000)
Seller warrants the goods sold hereunder, under normal use and service as described in the
operator's manual, shall be free from defects in workmanship and material for twenty-four (24)
months, or the length of time specified in the operator's manual, from the date of shipment to the
customer. This warranty period is inclusive of any statutory warranty. This limited warranty is
subject to the following exclusions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other
components when indicated in specifications, are warranted for 90 days from the date of
shipment.
b. Parts repaired or replaced as a result of repair services are warranted to be free from
defects in workmanship and material, under normal use, for 90 days from the date of
shipment.
c. Seller does not provide any warranty on finished goods manufactured by others or on any
fuses, batteries or other consumable materials. Only the original manufacturer's warranty
applies.
d. Unless specifically authorized in a separate writing by Seller, Seller makes no warranty
with respect to, and shall have no liability in connection with, goods which are
incorporated into other products or equipment, or which are modified by any person other
than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated
herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR
PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR
BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES,
INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED
ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL
BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE
PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE
GOODS. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE
RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS
OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12
months after a cause of action has accrued. The goods returned under warranty to Seller's
factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND
LIABILITY, which contains the complete and exclusive limited warranty of Seller. This
LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms
waived, except by writing signed by an Officer of Seller.
i
Caution
This instrument is a Class I laser device. Adjustments or
performance of procedures other than those specified
herein may result in hazardous radiation exposure.
Disclaimer: The measurement provided by the P
ORTACOUNT
Tester is an assessment of respirator fit during a fit test only. Respirator
fit at other times will vary. The fit factor value is not intended for use in
calculating an individual's actual exposure to hazardous substances.
Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our
customers, our service policy is designed to give prompt attention to any problems. If any
malfunction is discovered, please contact your nearest sales office or representative, or call TSI's
Customer Service department at (800) 874-2811 (USA) or (001 651) 490-2811 (International) or
visit
0Hwww.tsi.com.
®
PRO Respirator Fit
ii
Contents
Contents ....................................................................................................... 39Hiii
Introduction and Overview .......................................................................... 40H1
Database Operation When Operating in Stand-Alone Demo Mode.........
Registration .............................................................................................
Why Fit Test ............................................................................................
Preparations for Fit Testing .....................................................................
Precautions for Fit Testing.......................................................................
Chapter 1 Unpack and Verify Shipment.....................................................
41H1
42H1
43H2
44H2
45H2
46H5
Chapter 2 Getting To Know The PORTACOUNT
®
PRO
Respirator Fit Tester .............................................................................
The Touch Screen Display ......................................................................
Sampling Ports ........................................................................................
Electrical Connections .............................................................................
Alcohol Related Parts ............................................................................
Miscellaneous Parts ..............................................................................
Optional Accessories.............................................................................
Chapter 3 About Respirators and Fit Testing..........................................
Probed Test Respirators........................................................................
Probes for Filtering-Facepiece (Disposable) Respirators ......................
Inserting a Test Probe in a Disposable Respirator with the TSI
Model 8025-N95 Probe Kit.................................................................
Positive Pressure Respirators ...............................................................
Chapter 4 Conducting a Fit Test with the
PORTACOUNT
®
PRO
Respirator Fit Tester ...........................................................................
Step 1—Prepare the P
ORTACOUNT
®
PRO Respirator Fit Tester for
Fit Testing ..........................................................................................
Step 2—Attach Flash Drive and Select Database (optional) .................
Step 3—Run Daily Checks ....................................................................
Step 4—Conducting Fit Tests................................................................
Step 5—Record Results ........................................................................
Chapter 5 Operating Modes and User Interface......................................
Modes of Operation ...............................................................................
User Interface........................................................................................
New Exercise Name ..............................................................................
Setup Tab..............................................................................................
Chapter 6 Service and Maintenance ........................................................
Recalibration Interval.............................................................................
Status Messages ...................................................................................
47H7
48H7
49H7
50H9
51H11
52H12
53H15
54H17
55H17
56H18
57H19
58H23
59H25
60H26
61H29
62H30
63H32
64H38
65H41
66H41
67H42
68H46
69H47
70H49
71H49
72H49
iii
Reordering Supplies...............................................................................73H50
Shipping & Storage Precautions.............................................................
Changing the Alcohol Wick.....................................................................
Nozzle Cleaning .....................................................................................
Chapter 7 Troubleshooting........................................................................
On-line Troubleshooting Guides.............................................................
Appendix A Specifications ........................................................................
Flow Rate ...............................................................................................
Appendix B Theory of Operation ..............................................................
How the P
How the P
ORTACOUNT
ORTACOUNT
®
PRO Respirator Fit Tester Works.......................82H67
®
PRO Fit Tester Counts Particles ........................83H67
Appendix C Calculating Fit Factor............................................................
74H50
75H51
76H53
77H57
78H57
79H63
80H64
81H67
84H71
Appendix D Calculating Particle Concentration ......................................85H73
Appendix E Timing in Fit Test Mode.........................................................86H75
Appendix F Using the PORTACOUNT
Tester to Fit Test Positive Pressure Respirators...............................
®
PRO Respirator Fit
87H77
Appendix G The Rainbow Passage ..........................................................88H81
Index.............................................................................................................89H83
iv
Introduction and Overview
This manual describes both the Model 8030 P
ORTACOUNT
P
tester without the use of F
®
PRO+ Respirator Fit Tester hardware and operation of the
ITPRO™ Fit Test Software.
The Model 8030 is designed to measure fit factors of masks with an
efficiency of 99% or greater. The Model 8038 includes N95-Companion™
technology, which lets you measure any tight-fitting respirator including
N95, P2, and P1 disposables.
Regardless of whether you intend to use the P
Fit Tester with or without the F
become familiar with this manual first. Many of the details in this manual
that concern P
ITPRO™ Fit Test Software Manual.
F
ORTACOUNT
ITPRO™ Fit Test software, you should
®
PRO fit test operations are not repeated in the
Database Operation When Operating in Stand-Alone Demo Mode
ORTACOUNT
The P
®
PRO Respirator Fit Tester has an on-board (Demo)
database that lets you perform all available operations, including adding
data. Any changes you make to this Demo database, however, are lost when
you power off the P
ORTACOUNT
®
PRO fit tester. They cannot be saved,
unless manually recorded.
If you want to save fit test results or other data when using the
ORTACOUNT
P
controlled by the F
®
PRO Respirator Fit Tester in stand-alone mode (not
ITPRO™ Fit Test Software), you must have a USB flash
drive containing a valid database attached to one of the USB ports. (See the
ITPRO™ Fit Test Software User Manual for instructions on how to
F
configure the USB flash drive.)
Registration
Please fill out and mail the registration card that came with your instrument
or register it online at
1H 2Hhttp://register.tsi.com. You may re-register at any time
to update our records. You will need your instrument model number and
serial number.
Registration allows TSI to keep in-touch with you regarding important
information concerning the TSI instrument(s) and software you own.
ORTACOUNT® PRO and 8038
ORTACOUNT
®
PRO Respirator
1
Why Fit Test
There are two primary reasons for respirator fit testing:
• Verification of Training. After the individual has received respirator
training, a fit test checks that the person has learned how to properly put
on and wear a respirator without assistance.
• Sizing. It is important to make sure that the individual is issued a
respirator that is capable of providing protection when worn properly,
that is, it is the right size.
Preparations for Fit Testing
Training the Trainer
The person conducting the fit test must have a clear understanding of
respiratory protection, respirators, and fit testing to be effective. Anyone
can master the operation of the P
ORTACOUNT
®
PRO Respirator Fit Tester
simply by studying this manual, but the background knowledge required
to proficiently fit test cannot be obtained from here. Consider attending
a one-, two- or three-day seminar on fit testing provided by various
consultants. Contact TSI for references.
Respirator Training
Respirator training is critical for any respiratory protection program. All
employees who wear respirators must be taught how and why they are
used. This training should be done prior to the fit test, not during the fit
test. Consult the regulations or standards that pertain to your industry
for information on training requirements. The P
ORTACOUNT
®
PRO
Respirator Fit Tester includes a Real-time Fit Factor display that allows
the user to see the results of changes he or she makes to the mask.
Precautions for Fit Testing
The following is a discussion of several precautions that should be
considered prior to conducting a fit test:
Fit Testing People Who Smoke Cigarettes or Cigars
Smokers exhale particles for at least 30 minutes after they have smoked
a cigarette or cigar. The P
ORTACOUNT
®
PRO fit tester can count these
particles and will interpret them as if they were caused by face seal
leakage. It is very important to instruct individuals not to smoke for at
least 30 minutes prior to fit testing. Fit factors for anyone who has
smoked recently will be lower than that individual deserves and may
even cause him or her to fail the fit test entirely.
2 Introduction and Overview
Fit Testing with Generated Aerosols
ORTACOUNT
The P
®
PRO fit tester is designed to operate using the
microscopic particles in the ambient air. It can measure particle
concentrations and fit factors when generated aerosols (like corn oil, salt
or DOP) are used, however, these aerosols may cause the
ORTACOUNT
P
®
PRO fit tester to need more frequent cleaning and
calibration.
Fit Testing Near Irritant Smoke
Do not conduct fit tests in close proximity to sources of irritant smoke
like those used for qualitative fit testing. The irritant smoke is corrosive
and can damage the P
ORTACOUNT
®
PRO Respirator Fit Tester. Fit
testing near sources of amyl-acetate (banana oil) is not a problem.
The TSI Web site
3Hhttp://fittest.tsi.com contains additional resources that you
may find useful.
Disclaimer: The measurement provided by the PORTACOUNT® PRO
Respirator Fit Tester is an assessment of respirator fit during
a fit test only. Respirator fit at other times will vary. The fit
factor value is not intended for use in calculating an
individual's actual exposure to hazardous substances.
Introduction and Overview 3
Chapter 1
Unpack and Verify Shipment
The following items are included with the PORTACOUNT
®
PRO/PRO+
Respirator Fit Tester. If any are missing or damaged, please notify TSI
immediately. Refer to
4HChapter 2 for photos and descriptions of each item.
Standard Items P
Qty Description
ORTACOUNT
®
PRO (Models 8030 and 8038)
9
1 PORTACOUNT® PRO Respirator Fit Tester Model 8030/8038
1 Stylus
1 Alcohol Cartridge
1 Alcohol Fill Capsule
1 Storage Cap
2 Zero Check Filter
2 Spare Alcohol Wicks
1 5 ft (1.5 m) Twin Tube Assembly
1 1/8 to 3/16 Tube Adapter
1 1/8 to 1/4 Tube Adapter
1 AC Adapter
16 30 ml Alcohol Bottles (480 ml total)
1 Operation & Service Manual (this manual)
1 FITPRO™ Fit Test Software Installation Guide
1 Carrying Case
1 FITPRO™ Fit Test Software
5
Standard Items P
Qty Description
ORTACOUNT
®
PRO (Models 8030 and 8038)
9
1 CD Holder
1 USB Cable
1 USB Flash drive
Additional Items P
Qty Description
ORTACOUNT
®
PRO+ (Model 8038 only)
9
1 Probe Assembly Tool
1 Probe Kit (100 pieces)
1 Neck Strap
6 Chapter 1
Chapter 2
Getting To Know The P
ORTACOUNT® PRO
Respirator Fit Tester
Use the numbered paragraphs and correspondingly numbered arrows to
identify the touch screen display, connectors, parts, and accessories of the
ORTACOUNT
P
following the instructions in this manual.
The Touch Screen Display
The touch screen display provides the interface to all operations. You can
select items on the touch screen using your finger or the stylus that is
provided. Do not use a pen, pencil or other sharp instrument, as this may
damage the screen.
®
PRO fit tester. You need to be familiar with these items when
Stylus
On/Off
Button
Sampling Ports
Sampling ports permit air to flow into and out of the P
tester.
ORTACOUNT® PRO fit
7
2
1
3
1 The Sample Port is used when sampling air from a respirator during a fit
test. The clear tube marked "SAMPLE" of the Twin Tube Assembly (3)
connects here. The Sample Port fitting is silver and marked with the
letter "S".
2 The Ambient Port is used to sample ambient air during a fit test. The
blue tube marked "AMBIENT" of the Twin Tube Assembly (3) connects
here. The Ambient Port fitting is blue and marked with the letter "A".
3 The Twin Tube Assembly consists of a pair of tubes: the Sample Tube
and the Ambient Tube. The Twin Tube Assembly is about 5.5 feet
(1.7 meters) long. It must never be lengthened by more than a few
inches for fit testing. The Sample Tube is 7 inches (18 cm) longer than
the Ambient Tube.
The Twin Tube must not be lengthened except for the few inches added
by a Tube Adapter. The two sample tubes must be nearly the same
length for accurate fit testing.
8 Chapter 2
Electrical Connections
4
5
6
4 The USB Series “B” receptacle provides for communication between
ORTACOUNT
the P
cable provided with the P
®
PRO fit tester and a USB port on the PC. The USB
ORTACOUNT
®
PRO fit tester connects here.
5 Two USB Series “A” receptacles let you connect a USB mouse, USB
keyboard, or a USB flash drive (thumb drive).
6 The External Power Connector connects the AC Adapter to the
P
ORTACOUNT
®
PRO fit tester.
Getting to Know the PORTACOUNT
®
PRO Respirator Fit Tester 9
7
7 The AC Adapter plugs into the External Power Connector on the
ORTACOUNT
P
®
PRO fit tester and an AC wall outlet. The AC Adapter
senses the input voltage automatically.
10 Chapter 2
Alcohol Related Parts
12
13
9
8
10
11
8 The Alcohol Cartridge holds the isopropyl alcohol consumed by the
ORTACOUNT
P
®
PRO fit tester. A porous wick inside is soaked with
alcohol.
9 The Cartridge Cavity is where the Alcohol Cartridge is inserted during
use. Make certain dirt and lint do not enter the Cartridge Cavity.
Cover the Cartridge Cavity with the Storage Cap (10) when the
instrument is not being used.
10 The Storage Cap is used to cover either the Cartridge Cavity of the
ORTACOUNT
P
®
PRO fit tester or the Alcohol Fill Capsule, whichever
does not currently hold the Alcohol Cartridge.
11 Two spare Alcohol Wicks are included with the P
ORTACOUNT
®
PRO fit
tester.
12 The Alcohol Fill Capsule is used to store and fill the Alcohol Cartridge.
13 The P
ORTACOUNT
®
PRO fit tester is shipped with 16 bottles of reagent
grade (99.5% or better) isopropyl alcohol. Each bottle contains 30 ml.
The instrument consumes alcohol at approximately 2 ml per hour and
the alcohol wick holds approximately 13 ml of alcohol. Do not use
isopropyl alcohol that is less than 99.5% pure.
Getting to Know the PORTACOUNT
®
PRO Respirator Fit Tester 11
Miscellaneous Parts
21
19&20
16
22
15
17
14
23
18
14 Spare Sampling Port Inlet Screens. These screens are used to help keep
ORTACOUNT
the P
®
PRO fit tester internal flow path clean by capturing
large or fibrous particles.
15 Two Tube Adapters are shipped with each P
ORTACOUNT
®
PRO fit tester.
The adapters are used to connect the Sample Tube to a respirator sample
fitting (or probe) that is larger than the 1/8 inch (3 mm) inside diameter
of the Sample Tube. One of the Tube Adapters fits 3/16 inch (4.7 mm)
fittings and the other fits 1/4 inch (6.3 mm) fittings. An adapter is not
needed for respirators equipped with a 1/8 inch (3 mm) fitting.
12 Chapter 2
16 The Zero Check Filter is provided for the Zero Check and Max
FitFactor Check on the P
ORTACOUNT
®
PRO fit tester to make sure it is
working properly. A spare filter is also provided.
Note: TSI recommends that the Zero Check Filter be left attached to
the sample line whenever the P
ORTACOUNT
®
PRO fit tester is
turned on but not in use. This prevents lint and debris from
being drawn into the instrument and blocking the airflow.
17 The P
ORTACOUNT
®
PRO/PRO+ Respirator Fit Tester Operation &
Service Manual (this manual). Visit the TSI Web site
5H6Hhttp://fittest.tsi.com to download the current version of most TSI
manuals.
18 The F
ITPRO™ Fit Test Software Installation Guide. Visit the TSI Web
7H8Hhttp://fittest.tsi.com to download the current version of most TSI
site
manuals.
19 This Compact Disc (CD) contains F
ITPRO™ Fit Test Software for
Windows in addition to manuals and other information related to TSI fit
testing products and fit testing in general. There is no printed F
ITPRO™
software manual in lieu of the online help.
20 The CD that contains the F
ITPRO™ Fit Test Software is located in one
of these convenient storage cases.
21 The Carrying Case provides protection and convenience. The case is
designed to hold the P
ORTACOUNT
®
PRO fit tester and standard
accessories.
22 USB Cable. The USB Cable is used to connect the P
fit tester to a computer. It is needed whenever the F
used to interface and control the P
ORTACOUNT
23 USB Flash Drive. The flash drive holds active databases and lets you
select and use the active database in the P
ORTACOUNT
ORTACOUNT
ITPRO™ Software is
®
PRO fit tester.
®
PRO fit tester in
stand-alone mode. Without a flash drive, you cannot store information
and test data collected or updated when using the P
in stand-alone mode. The flash drive is used to exchange database
tester
data between the P
ORTACOUNT
®
PRO fit tester and the FITPRO™
ORTACOUNT
®
PRO
®
PRO fit
software. (See the FITPRO™ Fit Test Software User Manual for
instructions on how to configure the USB flash drive.)
Getting to Know the PORTACOUNT
®
PRO Respirator Fit Tester 13
Additional Items (Model 8038 only)
26
24
25
24 Probe Assembly Tool. Used to install the sampling probes in filtering-
facepiece (disposable) respirators.
25 Probe Kit. Includes 100 disposable probes.
26 Neck Strap. Supports the Twin Tube assembly when sampling running
fit tests on filtering-facepiece (disposable) respirators.
14 Chapter 2
Optional Accessories
27
27 Model 8026 Particle Generator (optional). If you do not have the
minimum 1000 particles/cm
ORTACOUNT
the P
®
PRO fit tester to do a fit test, this optional particle
3
ambient particle concentration needed for
generator supplements naturally occurring room concentration with
non-toxic salt (NaCl) particles in the right size range for the
ORTACOUNT® PRO fit tester. Refer to the Model 8026 Particle
P
Generator information on the TSI Web site
9Hhttp://software.tsi.com.
Getting to Know the PORTACOUNT
®
PRO Respirator Fit Tester 15
Chapter 3
About Respirators and Fit Testing
The conventional way to quantitatively fit test is through the use of probed
test respirators, but fit tests can also be performed on disposable respirators
and positive pressure respirators. This chapter discusses the types of
respirators and provides instructions on installing a sampling port to a
disposable filtering-facepiece.
Probed Test Respirators
A probed respirator has a fitting (probe) installed that allows air from inside
the respirator to be sampled by an instrument like the P
tester. The probed respirator is only used for fit testing and cannot legally be
used in a hazardous environment. You will need at least one respirator of
each make, model and size your company issues. After the fit test, the
individual should be issued a respirator with the identical facepiece, only
without the probe.
Most probed respirators are obtained from the respirator manufacturer or
distributor. You should be able to buy probed versions of most if not all
models. Be sure to buy class-100 or class-99 filters also if you don't already
stock them. You must use class-100, class-99, or P3 filters for fit testing
even if you use another type of cartridge in the workplace.
ORTACOUNT
®
PRO fit
17
Fit Testing with the Person's Own Assigned Respirator
g
A
Adapter
Some respirators, especially older models, do not have fit test
adapters available. In that case, a permanently probed test respirator
is the only option.
ORTACOUNT PRO
To P
dapter’s
Inhalation
Valve
Sample Inlet
Class-100 Filter
e
Cartrid
Sampling
Sample Tube
Cap
Suction Cup
Respirator Manufacturers' Technique
There are a growing number of respirator manufacturers who
provide sampling adapters that permit fit testing in one's own
respirator. Contact your distributor or call the manufacturer direct
and ask if such accessories are available.
TSI Fit Test Adapter Kits
TSI Sampling Adapters allow you to fit test using the respirator that
is actually used by that individual. Sampling Adapters for most
major brands of respirator are available. A complete list of fit test
adapters available from TSI and from respirator manufacturers is
posted on the TSI Web site
10Hhttp://fittest.tsi.com.
Homemade Adapters
A sampling adapter can be made by modifying a respirator
cartridge. This usually involves running a tube through the
cartridge and into the respirator. TSI recommends that you avoid
this option because it is so easy to do poorly. The most fundamental
mistake that is often made is to not extend the sampling tube
through the inhalation valve and into the breathing zone. This
combined with problems sealing around the outside of the tube
make this option unattractive.
Probes for Filtering-Facepiece (Disposable) Respirators
Disposable respirators can be fit tested by inserting a test probe through the
filter material. The optional TSI Model 8025-N95 Probe Kit includes
disposable probes and insertion tools. Order TSI Model 8025-N95R Probe
Refill Kit for additional probes (no tools).
18 Chapter 3
Note: The PORTACOUNT® PRO Model 8030 can successfully fit test class-
100, class-99, and P3 disposable respirators. Lower efficiency
disposable respirators such as class 95, P2, and P1 will usually
require use of the P
ORTACOUNT
®
PRO+ Model 8038.
Inserting a Test Probe in a Disposable Respirator with the TSI Model 8025-N95 Probe Kit
To perform a quantitative fit test, the P
ORTACOUNT® PRO fit tester must
draw an air sample from inside the respirator while it is being worn by the
person being fit tested. The tools, sampling probes and push nuts contained
in the probe kit lets you install a sampling port onto any disposable filteringfacepiece respirator.
WARNING
Once a sampling probe has been installed, the
respirator can not be used for respiratory protection.
Ported respirators are for quantitative fit testing only.
Discard (or sanitize) the respirator after each fit test is
completed. (Follow the respirator manufacturer’s
recommendations.)
1. Choose a location to install the sample probe.
For proper fit testing, the sampling point must be in the “breathing
zone” of the respirator user. For most respirators, this is in the center of
the respirator between the person’s nose and mouth.
About Respirators and Fit Testing 19
For flat “duckbill” style respirators, install the probe near the outer
edge of the bottom panel where it cannot be blocked by the person’s
chin.
Bottom panel shown
For respirators with center-mounted exhalation valves, install the
probe to the left or right of the valve. Do not install the probe above or
below the valve because this risks having the probe blocked by the
person’s nose or chin.
Correct probe location to left
(or right) of valve
Wrong probe location
below (or above) valve
20 Chapter 3
For respirators with an outer mesh, install the probe normally as if the
mesh was not present. The sampling probe and push nut will seal
properly right through the mesh.
2. Slide the sampling probe onto the piercing tool. As the pointed end of
the piercing tool is very sharp, be extremely careful when handling it!
Sampling Probe
3. Choose a location on the mask that is in front of the person's
nose/mouth region. Avoid seams and folds in the mask.
4. Pierce the mask at the selected location, using the piercing tool with the
loaded sampling probe. Be sure to pierce the mask from the inside!
About Respirators and Fit Testing 21
Push Nut
Positioned on
Anvil Tool
Sampling Probe
Pushed Through
Mask
5. Push the sampling probe through the mask until the end of the tool point
is visible from the outside of the mask. Leave a few millimeters of the
tool point visible.
6. Place the push nut on the anvil tool with the "dished" side up. A magnet
prevents the push nut from falling off.
7. Position the anvil tool, with the loaded push nut, over the protruding
point. The mask should now be pinched between the two tools.
8. Press the two tools firmly together to force the push nut as far as
possible onto the probe. The mask material should be tightly pinched
and the mask, sampling probe, and push nut should be joined together
as illustrated.
Push the Tools
Together to
Fasten the
Probes
22 Chapter 3
9. Inspect the sampling probe to be sure it is not plugged. Try to rotate the
probe with your fingers. If it moves freely, use the probe insertion tool
kit to press the push nut firmly onto the sampling probe and pinch the
mask material more tightly.
Correctly
Positioned
Sampling Probe
Note: Once you install a sampling probe into a disposable mask, the mask
cannot be used for respiratory protection. Probed masks are to be
used for quantitative fit testing only. Discard each probed
disposable mask after a fit test is completed.
Positive Pressure Respirators
Refer to
respirators with the P
11HAppendix F for a discussion on Fit Testing positive pressure
ORTACOUNT
®
PRO Respirator Fit Tester.
About Respirators and Fit Testing 23
Chapter 4
Conducting a Fit Test with the
RO Respirator Fit Tester
P
PORTACOUNT
®
This chapter describes how to use the P
ORTACOUNT
®
PRO fit tester as a
stand-alone instrument to conduct a quantitative respirator fit test. You
should learn to operate the P
if you plan to use the F
ITPRO™ software. After becoming familiar with
ORTACOUNT
®
PRO fit tester in this manner even
manual operation, if you want to automate fit testing with a computer and
the fit test software, refer to the F
ITPRO™ software online help for detailed
instructions.
Note: The P
ORTACOUNT
®
PRO Respirator Fit Tester has an on-board Demo
database that lets you perform all available operations, including
adding data. However, any changes you make to this Demo
database are lost when you power off the P
and must be manually recorded if a permanent record is
tester
ORTACOUNT
®
PRO fit
desired.
If you want to save fit test results or other data when using the
ORTACOUNT
P
controlled by the F
®
PRO Respirator Fit Tester in Stand-Alone mode (not
ITPRO™ Fit Test Software), you must have a flash
drive containing a valid database attached to one of the USB ports.
The fit test procedure
1. Prepare the P
1
0F
is broken down into 5 steps.
ORTACOUNT
®
PRO Respirator Fit Tester for testing by
filling the Alcohol Cartridge.
2. Attach a flash drive and select a database (optional). If you do not select
a database from the flash drive, the Demo database is used by default.
3. Perform daily checks.
4. Perform the fit tests.
1
The procedure assumes that the mask being tested is a negative-pressure
air-purifying respirator or a positive-pressure mask temporarily converted to
function like a negative-pressure air-purifying respirator.
For additional details see Appendix F
of this manual and Application Note
ITI-070 Introduction to Respirator Fit Testing located on the TSI Web site
http://fittest.tsi.com
.
25
5. Record the results.
Step 1—Prepare the P
ORTACOUNT
®
PRO Respirator Fit Tester for
Fit Testing
Follow the steps below to setup the P
testing without using the F
ITPRO™ Fit Test Software (stand-alone mode).
ORTACOUNT
®
PRO fit tester for fit
Fill the Alcohol Cartridge
WARNING
Isopropyl alcohol is hazardous material. Do not ingest
or allow alcohol to contact your eyes or skin. Refer to
the Material Safety Data Sheet (MSDS) located in the
box of alcohol for handling precautions and first aid
procedures.
Always recap alcohol fill capsule and other containers
immediately to prevent absorption of moisture and the
escape of alcohol vapors.
Dispose of any alcohol with visible contamination.
Because the Alcohol Cartridge is inserted into the Cartridge Cavity of the
instrument, it is critically important to keep it clean. Any dirt or debris that
gets into the P
ORTACOUNT
and prevent operation. Do not allow the black part of the Alcohol Cartridge
to make contact with any surface that may be dirty. Keep the storage cap and
alcohol cartridge clean.
Maintaining an adequate alcohol supply inside the P
tester is critical to its operation and requires strict adherence to the directions
that follow.
1. Make sure the P
2. Remove the Alcohol Cartridge from the P
twisting it counter-clockwise.
®
PRO fit tester can plug the small internal nozzle
ORTACOUNT
ORTACOUNT
®
PRO fit tester is turned off.
ORTACOUNT
®
®
PRO fit
PRO fit tester by
3. Open the Alcohol Fill Capsule by twisting the Storage Cap off (counter-
clockwise).
4. Set the Storage Cap and Alcohol Cartridge down on a clean surface to
prevent contamination.
26 Chapter 4
5. Open a bottle of alcohol. Invert the bottle and insert the nozzle end into
the Alcohol Fill Capsule as far as possible to make certain you do not
inadvertently spray alcohol anywhere except into the Capsule.
Fill Line
6. Squeeze alcohol into the Alcohol Fill Capsule until it is even with or
slightly above the fill-line.
7. Recap the alcohol bottle immediately.
8. Make certain the alcohol cartridge is clean. If it has been contaminated,
refer to the Service and Maintenance chapter and follow the instructions
to replace it. If it is clean, insert the Alcohol Cartridge into the Alcohol
Fill Capsule and turn the capsule clockwise until it locks in place.
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 27
9. Set the Alcohol Fill Capsule down and wait at least 2 minutes while the
alcohol wick inside the Alcohol Cartridge soaks up alcohol.
10. Remove the Alcohol Cartridge from the Capsule and gently shake it to
allow excess alcohol to drip back into the Alcohol Fill Capsule. Stop
when excess alcohol is no longer dripping; it is not necessary to wait
until the outside surface of the Alcohol Cartridge is dry.
11. Insert the Alcohol Cartridge into the Cartridge Cavity of the
PORTACOUNT® Pro Respirator Fit Tester. It should slide in with little
effort. DO NOT FORCE IT. As you approach full insertion, firmly twist
the Alcohol Cartridge clockwise until it locks into position.
12. Recap the alcohol fill capsule with the storage cap.
28 Chapter 4
Remember: Always recap alcohol fill capsule and other containers
immediately to prevent absorption of moisture and the escape of alcohol
vapors.
Note: Always store the Alcohol Cartridge in the Alcohol Fill Capsule.
The Alcohol Fill Capsule is designed to be a safe transportation
and storage container for alcohol. The Alcohol Cartridge can
be left soaking in alcohol indefinitely. Install the Storage Cap
into the Cartridge Cavity to prevent dirt or lint from getting
inside the P
ORTACOUNT
®
PRO fit tester.
Step 2—Attach Flash Drive and Select Database (optional)
If you want to save fit test results or other data when using the
ORTACOUNT
P
®
PRO Respirator Fit Tester in stand-alone mode, you must
have a flash drive containing a valid database in the root directory attached
to one of the USB ports.
1. Using the F
to use onto the flash drive. (See the F
ITPRO™ software, load the database or databases you want
ITPRO™ Fit Test Software User
Manual for instructions on how to configure the USB flash drive.)
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 29
2. Insert the flash drive into one of the USB ports of the P
ORTACOUNT®
PRO fit tester.
3. Press the Database tab.
4. Press Select Database icon.
5. Select the database you want to use as the active database and press
Load.
6. When the database is loaded, select Done. The database you selected is
now the active database and will remain the active database until you
select another one or remove the flash drive.
Step 3—Run Daily Checks
TSI recommends maintenance checks be performed once each day before
ORTACOUNT
the P
®
PRO Respirator Fit Tester is used and whenever a
problem is encountered.
These daily checks are:
• Particle Check
• Classifier Check (only for the P
ORTACOUNT
®
PRO+ 8038 with N95
enabled)
• Zero Check
• Max FitFactor Check
• Valve Check (optional)
The optional valve check should be performed to help diagnose why a Max
FitFactor check failed.
Completed daily checks provide confidence that the P
ORTACOUNT
®
PRO fit
tester is working properly. Failure of any of the daily checks requires
immediate attention. See
Respirator Fit Tester
12HTroubleshooting chapter. If the PORTACOUNT
passes the daily checks, and you have difficulty fit
testing, the problem is probably NOT in the P
ORTACOUNT
®
PRO fit tester.
®
PRO
Examine the respirator carefully for leaks or pinched tubes.
To start the daily checks:
1. Connect the AC Adapter to the instrument and turn on the
ORTACOUNT
P
RO fit tester goes through a warm-up period before it is ready to use.
P
2. From the Activities Tab, select the Daily Checks icon [
30 Chapter 4
®
PRO fit tester using the O/I button. The PORTACOUNT®
].
3. Press Yes with the stylus or your finger tip, and follow the directions on
the screen.
4. If you want to perform a Valve Check, select the “Enable Valve Check”
box. The Valve Check is not part of the recommended Daily Checks. It
is used to further diagnose the reason why the Max FitFactor Check
failed. Similarly, if you are using a P
ORTACOUNT
®
PRO+ 8038 and want
to perform a classifier check, select the “N95 Enabled” box. This test is
only necessary if you will be testing disposable masks with efficiency
less than 99% (such as class 95, P2, and P1 respirators)."
5. Click Settings if you want to change or view the Daily Check settings,
then Save or Cancel to return to the Test Status dialog.
Caution
Changing the Daily Checks settings is not recommended.
Factory settings are optimal.
6. As instructed on the display, remove the HEPA filter or mask (if one is
attached to the sample intake hose) and press START. The first check is
the Particle Check, which determines if the P
ORTACOUNT
is working and if the concentration of particles in the ambient air is
sufficient to conduct fit testing. When the test begins, progress is shown
in the “Test Status” box on the screen. For the Model 8030, the Particle
Check passes if the particle concentration is 1000 or above, and fails if
the particle concentration is below 1000. For the Model 8038, the
Particle Check passes if the particle concentration is 30 or above, and
fails if the particle concentration is below 30. If the test fails, refer to the
13HTroubleshooting chapter.
®
PRO fit tester
7. If you selected the “N95 enabled” box, the Particle Check is
immediately followed by the Classifier Check. The Classifier Check
verifies the classifier is functioning properly.
8. The next check is the Zero Check, which provides assurance that there
are no leaks in the system. As instructed on the touch screen, attach the
HEPA filter to the clear Sample Tube and press START. The test
begins. The particle concentration should drop to zero (0.00) in less than
30 seconds. An occasional value of 0.60 or 1.20 is acceptable, but it
should read 0.00 most of the time. If the Zero Check fails, see the
14HTroubleshooting chapter. If the PORTACOUNT
®
PRO fit tester fails the
Zero Check, any fit tests you conduct may result in lower fit factors than
would be measured otherwise. The risk is that you may fail people who
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 31
have good fits, thereby wasting time and effort. There is no possibility
that failing the Zero Check could result in overstated fit factors. This is
because any particles leaking into the P
ORTACOUNT
®
PRO fit tester are
interpreted as mask leakage, resulting in lower fit factors.
9. The Max FitFactor Check is after the Zero Check. This check
determines if the P
ORTACOUNT® PRO is capable of measuring high fit
factors and if the internal switching valve is functioning properly. The
test is essentially a fit test on a HEPA filter which simulates a perfectly
fitting respirator. A very high fit factor should result if the instrument is
working properly. The Max FF Check actually measures the maximum
fit factor that can be determined by the P
ORTACOUNT
®
PRO fit tester
given the local ambient particle concentration and the mask sample time
programmed into the P
ORTACOUNT
®
PRO fit tester. Assuming the Zero
Check Filter is perfect, the maximum fit factor will be the local ambient
particle concentration divided by a mask concentration equivalent to one
particle during the mask sample time. When the P
ORTACOUNT
®
PRO fit
tester actually measures zero particles during the mask sample, one
particle is artificially added to prevent division by zero when calculating
the fit factor. Performing this test is futile if there are leaks in the
system. If this test fails refer to the
15HTroubleshooting chapter.
10. If you checked the “Enable Valve Check” box, the valve check is
performed last.
11. Press EXIT when the tests are complete. If the P
tester passed all tests, proceed to
instrument failed any test, refer to the
16HStep 4 – Conducting Fit Tests. If the
17HTroubleshooting chapter to
ORTACOUNT® PRO fit
resolve the problem and then run the Daily Checks again.
Step 4—Conducting Fit Tests
1. Make sure the instrument is turned on, and you have selected the
database you want to work with (if you want to save fit test results and
other information).
2. Instruct the person being tested to put on the respirator 5 minutes before
the fit test starts to purge the particles trapped inside the respirator and
permit the wearer to make certain the respirator is comfortable. Have the
subject don the mask without assistance. Fit test results depend on the
subject knowing how to properly don the mask. All subjects should be
trained in proper mask-donning techniques before being fit tested. Do
not allow the subject to adjust the mask during the exercises, as this
invalidates previous results.
If testing a disposable respirator (with the Model 8038), have the fit-test
subject hang the tubing support neck strap around his or her neck,
32 Chapter 4
adjusting it to a comfortable position. The tubing support neck strap
should be positioned so that the tubing does not pull the mask off the
person’s face. Have the person tilt his or her head up and down, turn
side to side, and bend over to see if the tubing pulls the mask away from
their face. If it does, readjust the neck strap or the tubing and repeat
check the fit again.
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 33
3. On the Activities tab, press Fit Test [
]. The People List dialog
appears.
4. Select the person to fit test as follows:
a. If the person shown on the dialog is the one you want to fit test,
press Next to select the respirator for the fit test. Press Next to
continue.
b. If the person shown on the dialog is not the one you want to fit test,
click the arrow on the People List field to display the names in the
People Table, click on the name of the person you want, verify the
correct name is displayed, then , then press Next to select the
respirator for the fit test.
Note: If the person you want to fit test is not in the database,
press New and create a new record by typing in the
information required. To add information, press the field
you want to enter and an on-screen keyboard appears.
Use the stylus to type the information. (Alternatively, you
can plug a USB keyboard into one of the available USB
ports and enter information using the keyboard.) When
you are done, press Next and confirm that you want to
save the new entry and use it for this fit test.
5. After you press Next, the Respirator List dialog appears.
a. If the respirator you want to use is displayed, click Next.
34 Chapter 4
b. If you want to select a different respirator, click the arrow on the
Respirator List field to display a list of all the respirators in the
database. Use the stylus to select the respirator you want to use,
click Next to select the current protocol.
Note: You cannot add respirator records to the database here. If
the respirator you want to use for fit tests is not in the
database, or if no records are in the database, you must
exit the Fit Test function and use the Database tab to
access the respirator database (see
also use F
ITPRO™ software to update the database to
18HChapter 5). You can
include the respirator.
6. After you press Next, the Current Protocol dialog box appears, the
mask size and operator fields are blank. You must fill in these fields
before you can continue.
7. Make certain the exercise protocol shown in the Current Protocol field
is the one you want to use. If you want to select a different respirator,
click the arrow on the Current Protocol field to display a list of all the
Protocols in the database. Use the stylus to select the respirator you
want to use.
Note: You cannot add a protocol to the database here. If the protocol
you want to use for fit tests is not in the database, or if no
records are in the database, you must exit the Fit Test function
and use the Database tab to access the protocol database (see
19HChapter 5). You can also use FITPRO™ software to update the
database to include the respirator.
8. Click on the Mask Size field and use the on-screen keyboard to type in
the mask size, for example: SMALL, MEDIUM, or LARGE. You can
also use abbreviations such as S, M, or L.
9. Click on the Operator field and fill in your name or initials.
10. If you want to change the Due Date for this person’s next fit test, click
on the down arrow and select a different date from the calendar.
11. When you have filled in this dialog, click Next to proceed.
12. After you click Next, the Run Test: Fit Test Step 4 of 4 dialog
appears, and you are ready to begin the fit test. Before you click
START to begin the test, verify the information at the top left of the
screen and make certain the
PORTACOUNT® PRO sample tube is
connected to the respirator (Use one of the Tube Adapters if necessary.),
and ask the test subject if they are ready to begin the exercise protocol
immediately.
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 35
13. Press START. Fit testing begins immediately, and the first exercise
name appears. The elapsed exercise time also appears as a graphic
progress bar. As each exercise completes, the result appears in the Fit
Factor column. The Ambient and Mask Concentration Values fields
show the ambient and mask particle concentrations as they are
measured.
14. When a fit test starts, the P
ORTACOUNT
®
PRO Respirator Fit Tester
begins a preprogrammed test sequence, sampling alternately from the
Sample Tube and the Ambient Tube. Each exercise includes an ambient
sample, a mask sample, and then another ambient sample. Refer to
20HChapter 5 for more information on creating a new protocol with altered
sampling times. Refer to the Appendixes for technical details on
exercise/sample timing, calculating exercise fit factors, and calculating
overall fit factors.
ORTACOUNT® PRO fit tester beeps to alert the person being tested it is
15. P
time to begin the next exercise. The exercises proceed one after another
without pause. Exercises that pass are highlighted in green. Exercises
that fail are highlighted in red.
Have the test subject follow the exercises one after another when
prompted by the instrument. Each exercise takes approximately 60
seconds to complete.
Exercise Name Description
Normal breathing
Deep breathing
Remain still and breathe as usual.
Take long deep breaths as if working hard.
Don’t overdo it
Head side to side
Breathe normally while slowly turning the
head from side to side. Turn far enough to
each side to stretch the neck muscles. Each
cycle from left to right should take several
seconds, pausing momentarily at each side to
take a breath.
Head up and down
Breathe normally while slowly alternating
between looking up at the ceiling and down
at the floor. Each up and down cycle should
take several seconds.
36 Chapter 4
Exercise Name Description
Talking out loud
Grimace
Read a prepared paragraph (like the Rainbow
Passage located in
21HAppendix G of this
manual) or count out loud to simulate the
workplace.
Grimace by smiling and/or frowning to
create a leak in the respirator face seal. This
exercise will often result in a failed fit factor,
which is why the OSHA standard allows you
to exclude that fit factor when computing the
overall fit factor. When performing the
grimace, you are intentionally creating a
break in the face seal in order to see if the
mask re-seals itself afterwards. Successful
re-sealing is proven by achieving a passing
fit factor on the next exercise.
Notes: The OSHA protocol includes special
provisions for the grimace exercise. It is
allowed to be 15 seconds long and the
resulting fit factor may be discarded
(excluded) before calculating the overall fit
factor. This is allowed because the grimace
exercise is done to intentionally break the
face seal in order to make sure the mask
reseats itself before the next exercise.
Bend and touch toes
Bend at the waist as if you were touching
your toes while breathing normally.
Normal breathing
Remain still and breathe as usual
ORTACOUNT® PRO Respirator Fit Tester tells you when the fit test is
16. P
complete. P
ORTACOUNT
®
PRO fit tester beeps three times and calculates
and displays the overall fit factor for the set of exercises. The upper
section of the dialog box displays either a pass or fail status. Pass or fail
is determined by comparing the overall fit factor to the Fit Factor Pass
Level. The overall fit factor is displayed at the lower left.
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 37
Note: In the USA, OSHA requires a minimum fit factor of 100 for half
masks and 500 for full-face masks. If necessary, consult the
appropriate regulation or standard.
• If the test was a Pass, the fit test is over. You will want to keep a
record of the test on file if you are not using a database on the flash
drive. Also, if the fit test passed, issue that exact size and model
respirator to the test subject.
• If the fit test failed, determine the reason and repeat the test. Some
common reasons for failure are described below.
• If you are fit testing with a disposable respirator, discard it when
the fit test is complete. Probed respirators are intended for fit testing
only and are never to be reused. You may be able to sanitize and
reuse other types of respirators. Contact the respirator manufacturer
for specific information.
• If the fit test is terminated before the last exercise is completed (by
pressing Stop), the display indicates the test has stopped. No
overall fit factor is displayed.
17. You can now begin to test another person, by pressing Exit.
Step 5—Record Results
If you use the P
and do not have a active database on the flash drive attached to one of the
USB ports, you have to manually record the fit test results and information
about the person and respirator being fit tested. If you are using a database
from the flash drive, the results are automatically stored in the database. Use
ITPRO™ software to view and print the results.
F
You should record the following information if no database is used.
Ambient concentration
ORTACOUNT
®
PRO Respirator Fit Tester in stand-alone mode
Mask concentration
Fit factor exercise 1
Fit factor exercise 2
Fit factor exercise 3
Fit factor exercise 4
Fit factor exercise 5
.
.
Fit factor exercise X
Overall fit factor
Pass or Fail
38 Chapter 4
The overall fit factor is the most important data item. It is the overall result
of the fit test and usually the only fit factor value that must be retained as
part of your record keeping. The fit factors for the individual exercises are
not as important. It is possible to have a passing overall fit factor even
though one of the exercises resulted in a failing fit factor.
The overall fit factor is not simply an average of all the exercise fit factors. It
is a weighted average related to the amount of airborne hazard that the
person might have inhaled if he or she were in the workplace. One breath at
a fit factor of 100 and then another at a fit factor of 1000 is not the same as
two breaths at a fit factor near 550, it is the same as two breaths at a fit factor
of about 180. This is because the breath at a fit factor of 100 contains 10
times the amount of hypothetical hazard as the breath at a fit factor of 1000.
See the appendix on “
22HCalculating Fit Factors” for more details.
Common Problems Resulting in Low Fit Factors
Some of the most common problems that result in lower than expected fit
factors are described below. Assuming the P
ORTACOUNT
®
PRO fit tester
passes the Daily Checks, explore the following possibilities.
• Not using high efficiency filters
If you are not using high-efficiency class-99 or class-100 filters (P3 for
non-USA users) on the respirator, you may never get a high fit factor.
Filters such as class-95. P1 and P2 (for non-USA users) allow some
ambient air particles to get through and be interpreted as face seal
leakage by the P
ORTACOUNT
®
PRO Respirator Fit Tester.
Note: The Model 8038 fit tests lower efficiency respirators including
class-95, P1, and P2 filtering-facepieces (disposables).
• Alcohol cartridges is not tightly inserted or an O-ring is missing
Make sure the alcohol cartridge is installed properly and all O-rings are
in position.
• Starting fit test too soon after mask is donned.
When the mask is first donned, ambient air particles are trapped inside.
These particles clear out as the person breathes. Half mask respirators
clear very quickly; full-face masks can take over one minute. Don’t start
the fit test too soon.
• Sample tubes too long
No more than the few inches should be added to the Sample tube (use a
Tube Adapter). Longer sample tubes prevent proper purging between
the ambient and mask sample.
Conducting a Fit Test with the PORTACOUNT
®
PRO Respirator Fit Tester 39
• Leaking respirator probe or fit test adapter
Make certain the respirator probe (if used) or fit test adapter does not
leak around the outside.
• P
ORTACOUNT
®
PRO fit tester sample tube leaks where attached to probe
or adapter due to wear.
Cut a short piece off the end of the tube to expose a fresh end.
• Hair interfering with face seal.
Make sure there is no hair between the respirator face seal and the
individual's skin.
• Hair or foreign material in exhalation valve.
Make sure the exhalation valve is clear. A single hair can make a big
difference.
• Cigarette smoker.
Do not allow the individual to smoke for at least 30 minutes prior to the
fit test.
40 Chapter 4
Chapter 5
Operating Modes and User Interface
This chapter describes the operating modes of the P
Respirator Fit Tester and describes the options available through the user
interface (touch screen).
Modes of Operation
There are two modes of operation: External Control (using F
software) and Stand-alone.
ORTACOUNT
External Control
Mode
The P
operating in External Control Mode when it is
being controlled by F
on your computer. If you attempt to perform an
operation from the P
screen while it is being controlled by F
software, a message appears asking if you want
to unlock the P
ORTACOUNT
respond YES, the P
breaks the connection with the computer (and the
ITPRO™ software) and begins to operate in
F
stand-alone mode
ORTACOUNT® PRO
ITPRO™
®
PRO Respirator Fit Tester is
ITPRO™ software running
ORTACOUNT
ORTACOUNT
®
PRO touch
ITPRO™
®
PRO fit tester. If you
®
PRO fit tester
Stand-alone Mode
Note: You may lose data already collected in the
active flash drive database.
Refer to the online help of the F
ITPRO™ software
for operating details.
The P
ORTACOUNT
®
PRO Respirator Fit Tester is
operating in Stand-alone Mode when it is NOT
controlled by F
computer. When you turn the P
ITPRO™ software running on your
ORTACOUNT
®
PRO
fit tester on, the instrument automatically begins
a warm-up period. When the warm-up period is
over, a beep sounds and the touch-screen display
appears. The P
ORTACOUNT
®
PRO fit tester is now
ready for Fit Testing and other stand-alone
operations.
41
User Interface
The touch screen provides the user interface to all functions when the
instrument is operating in stand-alone mode. These functions are accessed
through the tabs at the bottom of the display. The functions available
through each tab are described below.
Activities Tab
The Activities tab lets you perform three functions: Fit Testing,
Daily Checks, and Real-time fit factors.
Fit Test
Press Fit Test [
23HChapter 4 for a complete description.
] to start a fit test in stand-alone mode. Refer to
Daily Check
Press Daily Check [
instrument. Refer to
] to start the Daily Checks of the
24HChapter 2 for a complete description.
Realtime
Press Realtime [
] to view a graph showing real-time fit factors.
The real-time fit factor display is generally used for respirator
training and troubleshooting. It allows a test subject to experiment
with strap tension and other adjustments while watching the effect
these efforts have in real-time.
The test subject learns how each adjustment affects the fit, and
learns how to achieve a fit that is comfortable and has minimum
leakage.
Note: This feature is intended for training. It should not be used
immediately before a fit test. Using the feature to help the
test subject don the respirator immediately before the
official fit test defeats one of the main purposes of fit
testing: to prove that the test subject knows how to don the
mask properly without help. Use the Real-time Fit Factor
feature for training and practice only.
You can use the real-time fit factor display prior to a fit test
as long as you have the test subject remove the mask and
put it on again (without the use of the real time display or
other assistance) before the final test.
42 Chapter 5
Before you start the real-time fit factor display, the test subject
should put on the respirator and it should be properly attached to
ORTACOUNT® PRO Respirator Fit Tester.
the P
When you press Realtime [
] the Real-Time Fit Factor Display
appears.
Real-Time Fit Factor Display
ORTACOUNT® PRO Respirator Fit Tester takes an ambient
The P
concentration reading and stores the value. Next it purges the mask
and then begins continuous monitoring of the mask concentration.
The line graph lets you (and the test subject) observe the Fit Factor
reading as it fluctuates in near real time. (There is a delay of a few
seconds between when a change in fit occurs and when the graph
displays the change in fit factor.)
The graph pauses every 5 minutes while the P
ORTACOUNT® PRO fit
tester takes a fresh ambient air measurement. Press Restart to force
a new ambient reading sooner.
Press Exit to close the Real Time display.
Operating Modes and User Interface 43
Database Tab
The Database tab lets you select an active database to use for fit
testing or view the People, Respirator, Protocols, and Fit Test
records of active database. (See the F
ITPRO™ Fit Test Software
User Manual for instructions on how to configure the USB flash
drive.)
Note: Unless a flash drive with a valid database files is inserted in
one of the USB ports, you cannot use an active database.
There is a database available in the P
ORTACOUNT® PRO fit
tester for demonstrations and training purposes only. But
this database cannot be permanently modified and adding
new records or making other modifications to this internal
database does not permanently change them. All changes
and additions are lost when you turn off the P
ORTACOUNT®
PRO fit tester.
Select Database
When you press Select Database, a dialog opens displaying the
available databases on the flash drive. If there is no flash drive
attached to the
PORTACOUNT® PRO fit tester, a messages appears to
warn you. If you do not want to use a database from a flash drive,
press Done, otherwise insert a flash drive with a valid database (or
databases) in the root directory and press Refresh.
Note: Unless a flash drive with valid database files is inserted in
one of the USB ports, you cannot use a real database. The
database stored in the P
ORTACOUNT® PRO fit tester is for
demonstration/training purposes only. Adding new records
or making other modifications to the internal database does
not permanently change (save) them and information
cannot be exchanged with F
ITPRO™ software.
1. Use the down arrow to select the database you want to use.
2. Verify the database you want to use displayed in the
“Available Databases” field.
3. Press Load. The database is imported and becomes the active
database. All changes, additions, fit test results and so on are
stored to this database. The database can be exported to your
computer running F
ITPRO™ software by inserting the flash
drive in one of your computer’s USB ports.
4. Press Done to exit this function.
44 Chapter 5
Fit Test Reports
Select Fit Test Reports [
] to view the Fit Test records of those
individuals in the active database. Use the arrow at the right of the
Selected Fit Test field to show all the records and select a record by
pressing on the person’s name in the dropdown box.
When you are done viewing records, press Exit to end this
function.
People
Select People [
] to view the records of people in the active
database or add a new person to the database.
1. To view records, press the arrow at the right of the People List.
Select a record by pressing the name in the dropdown box.
2. To add a new record, press New, and fill in the required fields
using the on-screen keyboard, then press Save. If necessary,
refer to the F
ITPRO™ Fit Test Software User’s Manual for a
description of these fields.
3. Press Exit to close the People list.
Respirators
Select Respirators [
] to view the records of the respirators in
the active database or add a new respirator to the database.
1. To view the records, press the arrow at the right of the
Respirator List. Select a record by pressing the respirator name
in the dropdown box.
2. To add a new record, press New, and fill in the required fields
using the on-screen keyboard, then press Save. If necessary,
refer to the F
ITPRO™ Fit Test Software User’s Manual for a
description of these fields.
3. Press Exit to close the Respirator list.
Protocols
Select Protocols [
] to view the current protocol or access other
protocols in the active database or add a new protocol to the
database.
1. To select a different protocol, press the arrow at the right of the
Current Protocol field. Select the protocol by pressing the
Operating Modes and User Interface 45
Protocol name in the dropdown box. This now becomes the
active protocol for fit tests.
2. To add a new Protocol, press New, enter a name using the on-
screen keyboard, edit the fields using the up/down arrows in
the Protocol Details dialog, and then press OK.
3. When the Create New Entry dialog appears, click on a
Exercise Name field to open the Exercise # Parameters dialog
and enter information for that exercise (you can also modify
any information you entered on the Protocol Dialog in step 2
by clicking on the specific parameter). You can enter up to 12
exercises.
The following table describes the fields.
Button or Field
Name Description
Ambient Purge
Time
Use the up/down arrows to set the time (in seconds)
the ambient air is purged before an ambient sample
measurement is made.
Ambient Sample
Time
Use the up/down arrows to set the time (in seconds)
the ambient air is sampled before the Mask purge
time begins.
Cancel
Exercise Name
Closes the dialog without saving any changes.
A list of all the exercises in the protocol (up to 12
exercises).
Exclude
Check this box if you want P
tester to exclude this exercise when calculating the
fit factor. This exercise then is essentially a “timeout.” It is typically used for the OSHA
29CFR1910.134 grimace exercise. Do not exclude
exercises unless you are absolutely certain they are
not required for the overall fit factor result.
Note: When an exercise is excluded, the value
stored as the mask sample time becomes the time
used for the entire exercise. No actual measurement
is made.
OK
Mask Purge Time
Closes the dialog box and saves your values.
Use the up/down arrows to set the time (in seconds)
the mask is purged before the Mask sample time.
New Exercise Name
Enter a name for the exercise using the on-screen
keyboard.
ORTACOUNT® PRO fit
46 Chapter 5
Button or Field
Name Description
Next Test In _
months
Number of months before the next fit test is due.
This is typically 12 months, although some
regulations call for 6 or 24 months. Consult the
applicable regulations for additional information.
Valid range from 1 to 99. Use the up/down arrows
to set this field.
N95 (Model 8038
only)
If this protocol will be used for testing masks with
< 99% filter efficiencies such as N95, P2, and P1
respirators, check this box.
Protocol Name
Enter the name for the exercise protocol you are
creating using the on-screen keyboard.
Mask Sample
Time
Save
Use the up/down arrows to set the Mask Sample
Time for the exercise.
Saves the current protocol information and adds the
record to the database.
Stop Fit Test
immediately when
any exercise fails
If the protocol requires all exercises to pass, check
this box. Most regulations allow an exercise to fail
as long as the overall fit factor passes. Default is
unchecked.
Refer to the regulation or standard that applies to your industry
or hazard for guidance on which exercises should be performed
and how many there should be.
4. Press Save to save the new protocol.
5. Press Exit to close the Protocol database.
Setup Tab
The Setup tab lets you set the
PORTACOUNT
®
PRO fit tester’s date and time,
get information about the model number and firmware version of your
instrument, and calibrate the touch screen.
Date and Time
Select Date and Time [
] to set the date, time, and date format
on the instrument. The date and time need to be set to accurately
bookmark when a fit test is done.
1. When you press Date and Time, a dialog opens with the
default date and time. Use the arrows to the right of the Date
field to pick the date from the pop-up calendar.
Operating Modes and User Interface 47
2. To change the time, select the segment of time you want to
change (hour, minute, second), then use the arrows to increase
or decease the value.
3. Select the Date Format from the Date Format box.
Note: When you set the date format here it does not change the
date format that F
exchanged with F
ITPRO™ software uses. When data is
ITPRO™ software, it is exchanged in a
universal date format.
4. Press OK to close this dialog and save your settings or Cancel
to close the dialog without changing it.
Device Info
Press Device Info [
and version level of your P
] to view the model number, serial number
ORTACOUNT
®
PRO fit tester. The box
that appears also contains other information that may be helpful
with troubleshooting the instrument with a TSI representative.
Touch Screen Calibration
Press Touch Screen Calibration [
] to recalibrate the touch
screen. The touch screen needs recalibration when you touch one
area of the screen and the wrong action is performed. This is most
noticeable when using the on-screen keyboard. For example, you
touch the “u” and “j” appears. Use the stylus for calibration, not
your finger.
As instructed on the touch screen, “Carefully press and briefly hold
stylus on the center of the target. Repeat as the target moves around
the screen.”
When the calibration is complete, you are notified that the settings
have been measured. Press anywhere on the screen to end the
calibration.
48 Chapter 5
Chapter 6
Service and Maintenance
Recalibration Interval
TSI recommends that the P
cleaned and recalibrated annually. Try to arrange your fit testing schedule to
allow for annual factory recalibration. If your fit testing schedule is seasonal
or you expect heavy usage during an upcoming period (such as an outage),
TSI recommends that you have the P
prior to that time. TSI's Customer Service Department provides fast service
in order to minimize your down time. Contact TSI on the Internet at
25Hwww.tsi.com or send e-mail to 26HPortaCount@tsi.com.
Status Messages
Two status messages can be displayed by the P
Fit Tester.
Low Particle Message
Low Alcohol Level
Message
ORTACOUNT® PRO Respirator Fit Tester be
ORTACOUNT® PRO fit tester serviced
ORTACOUNT® PRO Respirator
The PORTACOUNT® PRO fit tester is factory
programmed not to allow fit testing when the
ambient particle concentration is below 1000
3
particles/cm
for the Model 8030 or 8038 when
testing masks with % efficiencies or greater and
3
30 particles/cm
for the Model 8038 when
testing masks with <99% efficiencies. If the
ambient sample in Fit Test Mode is below these
levels, the “Low Particle” message appears on
the touch screen display and the fit test is
automatically terminated.
This message appears in Fit Test Mode only, for
one of the reasons described below. Consult the
27HTroubleshooting chapter if necessary.
When the "Low Alcohol Level" message is
displayed, it means that the P
ORTACOUNT
fit tester is low on alcohol. This message does not
necessarily mean that the P
ORTACOUNT
®
PRO
®
PRO fit
tester will stop working soon. Fit test results are
accurate even when this message is on. Refer to
28HTroubleshooting chapter for other possible
the
causes and solutions for this message.
49
Reordering Supplies
TSI part numbers for consumable supplies and miscellaneous replacement
parts are:
Model/Part No. Description
8016 Box of 16, 30 ml bottles of isopropyl alcohol (480 ml
total)
8033 Box of 10 Alcohol Wicks
803X-ZFLTR Zero Check Filter
8017 Sampling Hose Kit with 3 Twin Tube Assemblies and
10 each 3/16 in. and 1/4 in. Tube Adapters.
800197 Twin Tube Assembly (Quantity 1)
8034 AC Adapter for Model 8030/8038 (voltage sensing)
6001868 PORTACOUNT® PRO Respirator Fit Tester Operation &
Service Manual
6002211 FITPRO™ Fit Test Software Installation Guide
8032 Alcohol Cartridge and Fill Capsule Kit for Model
8030/8039
8032-FC Alcohol Fill Capsule with Storage Cap
8032-SC Storage Cap
8032-CT Alcohol Cartridge with wick
Shipping & Storage Precautions
When transporting or storing the P
is important to remove all alcohol. Transporting or storing the
ORTACOUNT
P
®
PRO fit tester with the alcohol cartridge inside may cause
ORTACOUNT® PRO Respirator Fit Tester, it
flooding of the optics.
When you put the P
ORTACOUNT
®
PRO fit tester back into the carrying case
you should do the following:
1. Remove the Alcohol Cartridge from the P
ORTACOUNT
®
PRO fit tester
and store it in the Alcohol Fill Capsule. The Alcohol Fill Capsule is
designed to be a safe transportation and storage container for alcohol.
The Alcohol Cartridge can be left soaking in alcohol indefinitely.
2. Cover the Cartridge Cavity with the Storage Cap. Installing the Storage
Cap into the Cartridge Cavity prevents dirt or lint from getting inside
ORTACOUNT
the P
NEVER ship the P
®
PRO fit tester.
ORTACOUNT® PRO fit tester back to TSI with any
alcohol bottles.
50 Chapter 6
Changing the Alcohol Wick
The wick inside the Alcohol Cartridge may be changed in the field. Two
spare wicks are included with the P
ORTACOUNT
®
PRO Respirator Fit Tester.
Normally, the wick does not need to be changed unless one of the following
problems develops:
• Moisture accumulates in the wick and causes the Low Alcohol Level
message to come on even when there is an adequate alcohol supply.
This may happen when the P
ORTACOUNT® PRO fit tester is used
extensively for weeks on end. Especially if you are fit testing in an area
with high humidity.
If moisture accumulation occurs, the Alcohol Wick can be removed,
allowed to dry, and then re-installed into the Alcohol Cartridge.
• The wick becomes contaminated with dirt, oil, or other foreign
substances. This should not happen unless the instrument is used to
sample aerosols other than those normally found in ambient air.
If the Alcohol Wick is contaminated, it should be discarded and
replaced with a new one. Note that some discoloration of the wick is
normal and will not influence performance.
To remove the Alcohol Wick from the Alcohol Cartridge:
1. Grasp the cartridge with both hands. With your thumbs near the seam,
firmly apply pressure as if you wanted to break it into two pieces. The
cartridge should snap apart exposing the end of the white Alcohol Wick.
2. After separating the two halves, push the Alcohol Wick out of the Wick
Retainer Cap from the opposite end with the Wick Removal Tool (wood
dowel) provided with each new alcohol wick. Do not use a pencil point
because bits of lead could break off.
Service and Maintenance 51
3. Examine the white Alcohol Wick. Discard wicks that are severely
discolored or physically damaged. Some light brownish-yellow
discoloration of the wick is normal.
If the wick is in good condition, dry it by placing it on a clean surface in
a well-ventilated area and allow it to dry for at least two days.
4. Before re-installing the alcohol wick, make certain that all parts are
clean. Small bits of the wick or lint can cause serious problems if they
get into the P
ORTACOUNT
®
PRO fit tester.
5. Inspect the inside surfaces of the Alcohol Cartridge and the Wick
Retainer Cap. Blow air into them, if necessary, to make certain that
there are no dust particles present.
6. Blow air onto all surfaces of the Alcohol Wick that will be used to make
certain that any loose particles that may have shed from the wick are
removed.
7. Examine both ends of the wick. You will notice that one end is
smoother than the other. Slide the smooth end of the wick into the Wick
Retainer Cap and push firmly until the wick hits bottom.
8. Blow everything off again.
9. Align the two halves of the Alcohol Cartridge and press firmly until
they snap together.
52 Chapter 6
Nozzle Cleaning
If the small (pin-hole size) internal nozzle becomes clogged with lint or
other debris, the following procedure should clear it. The symptom of a
clogged nozzle is a low (perhaps zero) ambient particle count. This usually,
but not always, causes the Particle Check and/or Max FitFactor Check to
fail. There are two procedures. Procedure A should be done first, then
Procedure B if necessary.
Procedure A
Obtain a source of clean compressed
gas, such as Chemtronics
®
or equivalent.
It must have a long nozzle (straw) in
order to reach deep into the
ORTACOUNT® PRO Respirator Fit
P
Tester.
Turn the P
ORTACOUNT
®
PRO fit
tester off and remove the alcohol
cartridge.
Insert the long nozzle inside the P
ORTACOUNT
®
PRO fit tester as shown.
Keep the end of the nozzle centered in the cavity and gently push it in as
far as possible. The internal nozzle is located just at the far end of the
cavity and cannot be seen.
Apply two or three bursts of gas. You will not damage the
ORTACOUNT® PRO Respirator Fit Tester.
P
Service and Maintenance 53
Reinsert the alcohol cartridge. Turn the P
ORTACOUNT
®
PRO Respirator Fit
Tester on. Perform the Daily Checks. If the problem persists, try
Procedure B.
Procedure B
Use this procedure only if Procedure A fails to clear the internal nozzle.
Turn the P
ORTACOUNT® PRO fit tester off and remove the alcohol
cartridge.
Turn and hold the P
ORTACOUNT® PRO fit tester up on end so that you
can look down into the cartridge cavity.
Take a bottle of the alcohol used to operate the P
ORTACOUNT® PRO fit
tester and drip 3 to 4 drops down into the cartridge cavity. Try to keep
the drops centered so they hit the bottom without touching the sides. Do
not use too much. One drop is enough if it all reaches the nozzle.
Keep the P
ORTACOUNT
®
PRO fit tester in this vertical position for about
5 minutes so the alcohol can soften or dissolve the blockage.
Put the P
ORTACOUNT
®
PRO Respirator Fit Tester down in normal operating
position and perform Procedure A.
54 Chapter 6
Service and Maintenance 55
Chapter 7
Troubleshooting
This chapter lists a series of symptoms, their possible causes and
recommended solutions for problems with the P
ORTACOUNT
Respirator Fit Tester. If your symptom is not listed, or if none of the
solutions solves your problem, please contact TSI. Additional help is
available from the TSI Web site
30HPortaCount@tsi.com.
29Hwww.tsi.com or by sending e-mail to
Always replenish the alcohol supply as the first step in solving a problem.
You can add alcohol to the fill line at any time.
Eventually, the Alcohol Wick inside the Alcohol Cartridge will absorb
enough moisture to prevent proper operation. Symptoms of excess moisture
are low particle counts even though there is plenty of alcohol and plenty of
particles in the room, and also having to frequently replenish the alcohol
supply (such as every hour or less). Changing the Alcohol Wick is the best
way to solve the problem. You could also dry the wick by leaving the
Alcohol Cartridge in the P
ORTACOUNT
®
PRO and then running it overnight,
or by removing the wick from the cartridge and letting it dry for 48 hours.
Always perform the Daily Checks as described in
troubleshooting step. Passing the Daily Checks usually indicates that the
ORTACOUNT
P
®
PRO is working properly and that the problem is elsewhere,
31HChapter 4 as the first
such as the connection to the respirator and/or the respirator itself.
On-line Troubleshooting Guides
Additional application notes on troubleshooting are located on the FITPRO™
software CD or visit TSI’s website at 32Hhttp://fittest.tsi.com and select
“Application Notes”:
®
PRO/PRO+
57
Symptom Possible Causes Solution
Low Alcohol
Level message
Excessive moisture
Low on alcohol.
inside P
ORTACOUNT®
PRO fit tester.
Refill Alcohol Cartridge.
Change Alcohol Wick
inside Alcohol Cartridge.
Run 2 hours to dry optics
(remove the alcohol
cartridge and install
storage cap).Dump old
alcohol from the Alcohol
Fill Capsule and add fresh
alcohol.
PORTACOUNT® PRO fit
needs recalibration
tester
and cleaning.
Return to factory for
service.
Nozzle is plugged. See 33HNozzle Cleaning in
Service and Maintenance
chapter.
Low Particle
message
Hoses are reversed on
Low on alcohol.
Twin Tube Assembly.
Replenish alcohol.
Verify the hoses are
connected properly to the
ORTACOUNT
P
®
PRO and
mask.
Wrong tube is connected
to respirator.
Connect the proper tube
to the respirator (clear
tube).
Twin Tube Assembly is
kinked, pinched, or
blocked.
Particle count in area
really is low.
Straighten out the Twin
Tube Assembly or
remove the obstruction.
Move to another location
or use a particle generator
(such as a candle or an
ultrasonic humidifier with
tap water).
58 Chapter 7
Symptom Possible Causes Solution
Low Particle
message
(continued)
Moisture build-up inside
ORTACOUNT® PRO fit
P
tester.
Change Alcohol Wick
inside the Alcohol
Cartridge. Dump old
alcohol from the Alcohol
Fill Capsule and add fresh
alcohol. Run 2 hours to
dry optics (remove the
alcohol cartridge and
install storage cap).
Inferior or contaminated
alcohol.
Change Alcohol Wick
inside the Alcohol
Cartridge. Use only
approved alcohol (99.5 %
or better isopropyl).
Plugged internal nozzle. See 34HNozzle Cleaning in
Service and Maintenance
chapter.
Unit needs recalibration
and cleaning.
Does not switch
on
AC Adapter not plugged
in to unit or AC outlet.
Fails Zero Check Alcohol Cartridge is
loose.
Twin Tube Assembly
leaks.
Return the instrument to
TSI for service.
Connect AC Adapter.
Tightly close the Alcohol
Cartridge.
Repair or replace the
Twin Tube Assembly.
Filter leaks. Repeat the test with a
different filter.
Ends of Twin Tube
Assembly are poorly
Cut off the worn ends on
the Twin Tube Assembly.
sealed.
Twin Tube Assembly is
disconnected.
Connect the Twin Tube
Assembly to the
ORTACOUNT® PRO fit
P
tester.
Slightly flooded with
alcohol.
Remove Alcohol
Cartridge and run for 15
minutes, then try again.
Switching valve is not
Return to TSI for service.
functioning.
Troubleshooting 59
Symptom Possible Causes Solution
Fails Zero Check
(continued)
O-ring on alcohol
cartridge is not sealing.
Replace O-ring. Smear a
very small amount of
grease (such as
Vaseline™) on the Oring.
Tube fittings on
ORTACOUNT
P
®
PRO fit
Tighten fittings with
pliers.
tester are loose.
Fit factor of 1 or
very low
(If the
ORTACOUNT
P
passes the Daily
Checks, the
problem is with
the respirator, not
the
ORTACOUNT.)
P
Respirator is not
equipped with HEPA,
class-99, class-100, or
P3 filters.
Respirator leaks, has
loose filters, or a
malfunctioning
exhalation valve.
Twin Tube Assembly is
disconnected.
Install proper filter for fit
testing.
Repair the respirator.
Connect the Twin Tube
Assembly to the
ORTACOUNT® PRO fit
P
tester.
Twin Tube Assembly is
not connected to
respirator sampling port.
Connect the Twin Tube
Assembly to the respirator
sampling port (clear
tube).
Twin Tube Assembly
Leaks.
Repair or replace the
Twin Tube Assembly.
Sample Tube too Long. Use standard 5-foot Twin
Tube Assembly.
PORTACOUNT® PRO fit
tester is flooded with
alcohol.
Run 2 hours to dry optics
(remove the Alcohol
Cartridge and install
Storage Cap).
Alcohol level is low. Add alcohol to the
ORTACOUNT® PRO.
P
Switching valve is not
Return to TSI for service.
functioning.
60 Chapter 7
Symptom Possible Causes Solution
Suspicious
readings
(If the
ORTACOUNT
P
passes the Daily
Checks, the
problem is the
respirator, not the
ORTACOUNT.)
P
P
ORTACOUNT® PRO fit
tester is flooded with
alcohol.
Tube fittings on
ORTACOUNT
P
®
PRO are
loose.
ORTACOUNT
P
®
PRO
leaks.
Run 2 hours to dry the
optics (remove cartridge
and install storage cap).
Tighten with pliers.
Zero-Check the
ORTACOUNT
P
®
PRO fit
tester and fix any leaks.
Sample lines too long. Use standard 5-foot Twin
Tube Assembly.
Alcohol Cartridge is
loose.
Respirator is not
equipped with HEPA
Tightly close the Alcohol
Cartridge.
Install HEPA filters for fit
tests.
filters.
Twin Tube Assembly is
kinked, pinched, or
blocked.
Leaking respirator
Straighten out the Twin
Tube Assembly or
remove the obstruction.
Tighten or seal probe.
probe.
Tubing in fit test adapter
Straighten out tubing.
is kinked or pinched.
Respirator is faulty. Fix or replace the
respirator.
Particle count is
Alcohol level is low. Replenish alcohol.
zero or near zero
Sampling through HEPA
Remove filter.
Filter.
Twin Tube Assembly is
Remove the blockage.
blocked.
Moisture build-up in
Alcohol Wick.
Change Alcohol Wick
inside Alcohol Cartridge.
Run 2 hours to dry optics
(remove the alcohol
cartridge and install
storage cap).
Troubleshooting 61
Symptom Possible Causes Solution
Particle count is
zero or near zero
(continued)
Inferior or contaminated
alcohol.
Change Alcohol Wick
inside the Alcohol
Cartridge. Use only
approved alcohol.
PORTACOUNT
is flooded with
tester
alcohol.
®
PRO fit
Run 2 hours to dry optics
(remove Alcohol
Cartridge and install
Storage Cap).
Filter cover leaking. Replace cover and O-ring.
Plugged nozzle. See 35HNozzle Cleaning in
Service and Maintenance
chapter.
Requires frequent
refill of alcohol
(every hour or
less)
Moisture build-up inside
Alcohol Wick.
Change Alcohol Wick
inside cartridge. Run 2
hours to dry optics
(remove the alcohol
cartridge and install
storage cap) Use only
approved alcohol.
Alcohol visible in
Twin Tube
Assembly or
coming out of
ORTACOUNT® PRO fit
P
tester is flooded with
alcohol.
Run overnight to dry
optics. (remove Alcohol
Cartridge and install
storage cap).
Exhaust Port
62 Chapter 7
Appendix A
Specifications
(Specifications are subject to change.)
Model 8030 P
ORTACOUNT
Size............................................................... 9.5 x 8.5 x 6.75 in.
Weight
Unit only ................................................ 5.0 lb. (2.7 kg)
With standard accessories and case .......16 lb. (7.3 kg)
Fit Factor Range ....................................... 1 to greater than 10,000
Concentration Range .............................. 0.01 to 2.5 x 105 particles/cm
Particle Size Range..................................0.02 to greater than
Typical Fit Factor Accuracy................... ±10% of reading up to fit
Temperature Range
Operation ...............................................32 to 100oF (0 to 38oC)
Storage ................................................... -40 to 160oF (-40 to 70oC)
Flow Rate
Sample ...................................................350 cm
Total .......................................................1000 cm
Power Requirements........................................ 100 to 250 VAC, 50 to 60 Hz
Alcohol
Hours per charge....................................6 hours at 70oF (21oC)
Alcohol type........................................... Reagent grade isopropyl
Carrying Case
Size.........................................................21 x 14 x 9 in.
Pass/Fail Settings.....................................User-selectable: 0 to 10000
Factory Recalibration Interval............... 1 year
Warranty ..................................................... Two years on workmanship
®
PRO Respirator Fit Tester
(24 x 22 x 17 cm)
1 micrometer
factors of 10,000
3
/min
3
/min (nominal)
(99.5% or better)
(53 x 36 x 23 cm)
and materials
3
63
Respirator Facepieces that can be Fit Tested
Full-face elastomeric
Half-face elastomeric
NIOSH series-100 filtering-facepiece
NIOSH series-99 filtering-facepiece
NIOSH series-95 filtering-facepiece (8038 upgrade required for series-95
only)
Fit Factor Measurement
Direct measurement of fit factor (Cout/Cin)
(Mask leakage is measured simultaneously while test subject moves and
breathes.)
Model 8038 P
ORTACOUNT
®
PRO+ Respirator Fit Tester
Size .............................................................. 9.5 x 8.5 x 6.75 in.
(24 x 22 x 17 cm)
Weight
Unit only................................................ 6.8 lb. (3.1 kg)
With standard accessories and case ....... 18 lb. (8.2 kg)
Fit Factor Range....................................... 1 to greater than 10,000;
1 to 200 for < 99% efficiency
Concentration Range .............................. 0.01 to 2.5 x 105 particles/cm
masks
Particle Size Range.................................. 0.02 to greater than
1 micrometer
Typical Fit Factor Accuracy .................. ±10% of reading up to fit
factors of 10,000
Temperature Range
Operation ............................................... 32 to 100oF (0 to 38oC)
Storage................................................... -40 to 160oF (-40 to 70oC)
Flow Rate
Sample ................................................... 350 cm
Total....................................................... 1000 cm
3
/min
3
/min (nominal)
Power Requirements........................................Autosensing 100 to 250 VAC,
50 to 60 Hz
3
64 Appendix A
Alcohol
Hours per charge....................................6 hours at 70oF (21oC)
Alcohol type........................................... Reagent grade isopropyl
(99.5% or better)
Carrying Case
Size.........................................................21 x 14 x 9 in.
Pass/Fail Settings.....................................User-selectable: 0 to 10000
Factory Recalibration Interval............... 1 year
(53 x 36 x 23 cm)
Warranty ..................................................... Two years on workmanship and
materials
Respirator Facepieces that can be Fit Tested
Full-face elastomeric
Half-face elastomeric
NIOSH series-100 filtering-facepiece
NIOSH series-99 filtering-facepiece
NIOSH series-95 filtering-facepiece
Fit Factor Measurement
Direct measurement of fit factor (Cout/Cin)
(Mask leakage is measured simultaneously while test subject moves and
breathes.)
Specifications 65
Appendix B
Theory of Operation
How the P
ORTACOUNT
The P
ORTACOUNT
®
®
PRO Respirator Fit Tester Works
PRO fit tester measures respirator fit by comparing the
concentration of microscopic particles outside the respirator to the
concentration of particles that have leaked into the respirator. The ratio of
these two concentrations is called a fit factor. A fit factor of 100 means that
the air inside the respirator is 100 times as clean as the air outside.
Factor Fit =
ionConcentrat Outside
ionConcentrat Inside
Since the microscopic particles in the air cannot pass through the class-100
or class-99 filters used on the respirator, any particles that get into the
respirator must have come in through a leak.
ORTACOUNT
The P
tester has two sample tubes,
one samples ambient air and
®
PRO fit
PORTACOUNT®
RO Schematic
P
the other attaches to the
respirator and samples from
inside it. A valve inside the
ORTACOUNT
P
®
PRO fit tester
switches from one tube to the
other according to a
programmed sequence.
How the P
RO Fit Tester Counts
P
ORTACOUNT
Particles
ORTACOUNT
The P
®
PRO fit
®
tester is based on a miniature,
continuous-flow Condensation
Nucleus Counter (CNC), also
known as a Condensation
Particle Counter (CPC). A
CNC takes particles that are
too small to be easily detected,
grows them to a larger, easily
detectable size, and then counts them.
67
The idea of CNCs/CPCs is not new. As early as 1888, Aitken described a
dust counter that grew particles to detect them. In 1943 the Nolan-Pollack
photoelectric CNC was described. In the 1950s and 1960s, commercial,
automatic CNCs were available. However, none were of the continuous-flow
type, and the P
ORTACOUNT Respirator Fit Tester is the first highly portable
continuous-flow CNC.
The concept of using a condensation nucleus counter (CNC) for the purpose
of quantitative respirator fit testing was first demonstrated in 1981 by Dr.
Klaus Willeke of the University of Cincinnati.
Reference: Willeke, K., H.E. Ayer, J.D. Blanchard. “New
Methods For Quantitative Respirator Fit Testing With
Aerosols,” American Industrial Hygiene Association Journal,
Feb. (1981).
ORTACOUNT
The P
supermicron alcohol droplets and then measures the concentration of the
alcohol droplets. This makes the P
®
PRO Respirator Fit Tester grows submicron particles to
ORTACOUNT
®
PRO fit tester sensitive to
particles with diameters as small as 0.015 microns, but insensitive to
variations in particle size, shape, composition, and refractive index. Thus,
quantitative fit testing can be performed with virtually any aerosol, including
ambient air.
Aerosol is drawn through the instrument by a diaphragm vacuum pump
operating at a flow rate of 1.0 liter per minute. The flow enters the
instrument through either the ambient port or the sample port. The switching
valve determines which port is used. The outlet of the switching valve leads
to the saturator end cap, where the flow splits. A flow rate of 0.35 liters per
minute enters the saturator and passes through the condenser, nozzle, and
sensing volume. The remaining flow passes through the excess airline and is
recombined with the sampled flow down-stream of the sensing volume.
The P
ORTACOUNT
®
PRO sensor consists of a saturator, condenser, and
optical elements. The saturator is lined with an alcohol-soaked wick. A
thermoelectric device is mounted between the saturator and condenser which
cools the condenser and heats the saturator. After passing through the
saturator, the aerosol (now saturated with alcohol vapor) enters the
condenser tube. The alcohol vapor condenses on the particles, causing them
to grow into droplets. The droplets then pass through the nozzle and into the
sensing volume as depicted in the schematic diagram below.
The focusing optics in the sensor consists of a laser diode and a series of
lenses that focus the laser light into a sensing volume just above the nozzle.
68 Appendix B
Each particle passing through the sensing volume scatters light. The light is
collected by the receiving optics and focused onto a photodetector. The
photodetector generates an electrical pulse from the scattered light as each
droplet passes through the sensing volume. The particle count is determined
by counting the number of pulses generated during a given time period.
Knowing the particle count, time period and flow rate allows particle
concentration to be computed.
Theory of Operation 69
Appendix C
Calculating Fit Factor
Fit factor is defined as the particle concentration outside the respirator
divided by the particle concentration inside the respirator.
Because ambient concentration can vary over time, the P
ORTACOUNT
Respirator Fit Tester calculates the fit factor by taking the average of the
ambient concentrations measured before and after the respirator sample and
then dividing by the concentration measured in the respirator. This is why
the first test cycle (exercise) is longer than additional test cycles in Fit Test
Mode. It is necessary to measure the required additional ambient
concentration sample before the first fit factor can be calculated.
Both the ambient and respirator concentrations are determined by
integration. The integrated concentrations are determined by the total
number of particles counted during the sample periods.
Fit factor is actually calculated by:
CC
+
AB
FF
=
C
2
R
where: FF = fit factor
C
= particle concentration in the ambient sample before the
B
respirator sample
C
C
= particle concentration in the ambient sample after the
A
respirator sample
= particle concentration in the respirator sample.
R
If no particles are counted in the respirator sample, the P
ORTACOUNT
fit tester automatically adds one particle. This prevents dividing the ambient
concentration by zero. At the end of a fit test, the overall fit factor is
calculated and displayed, based on the individual fit factors for each test
cycle.
®
PRO
®
PRO
71
The following equation is used to calculate the overall fit factor in the
P
ORTACOUNT
®
PRO fit tester:
FFOverall
=
n
111
...
1321
11
+++++
FFFFFFFFFF
nn
where: FF
= fit factor for test cycle
x
n = number of test cycles (exercises).
Disclaimer: The measurement provided by the PORTACOUNT® PRO
Respirator Fit Tester is an assessment of respirator fit during
a fit test only. Respirator fit at other times will vary. The fit
factor value is not intended for use in calculating an
individual's actual exposure to hazardous substances.
72 Appendix C
Appendix D
Calculating Particle Concentration
Particle concentration is calculated by counting the number of particles
passing through the sensor in a given period of time. Since the flow rate is
known (5.83 cm
In 1-Second Count Mode the equation is:
where N
Note that the total flow rate of air through the P
nominal 16.7 cm
calculations above is because the flow path inside the P
divided into two branches, the sensor flow and the bypass flow. The sensor
flow is set at precisely 5.83 cm
10.8 cm
3
/sec.
Using the equation above, you can see that the minimum measurable
concentration is 0.17 particles per cm
The equations above can also be used to determine the minimum measurable
mask concentration that can be measured in Fit Test Mode given the mask
sample time that is used. For example, with a 40 second mask sample
(factory setting), the minimum measurable concentration is 0.004 particles
3
per cm
.
3
/sec), the particle concentration can be determined.
N
ionConcentratParticle
=
1
cm
is the number of particles counted in a 1-second period
1
3
/sec. The reason that we use 5.83 cm3/sec. in the
3
/sec and the bypass flow is approximately
3
in 1-Second Count Mode.
3
sec/83.5sec)1(
ORTACOUNT
ORTACOUNT
®
PRO is a
®
PRO is
73
Appendix E
Timing in Fit Test Mode
Test Sequence
When performing a fit test, P
ORTACOUNT
®
PRO Respirator Fit Tester
automatically samples both the ambient air and the particles inside the
respirator. An internal switching valve automatically switches between the
two sampling ports. In each test cycle, (exercise) both an ambient sample
and a respirator sample are taken. Also, time is allowed for purging of the
sensor between each of the samples.
The P
ORTACOUNT
®
PRO fit tester uses the ambient sample taken before and
after each exercise to compute the fit factor. The two ambient particle
concentrations are averaged together and then divided by the mask particle
concentration to yield the fit factor for that exercise. Averaging the before
and after ambient particle concentrations is done to offset any ambient
particle concentration drift that may have occurred during the mask sample.
Caution
Do not lengthen the Twin Tube Assembly more than a few
inches unless the mask sample purge time has also been
extended accordingly. Insufficient purging between mask and
ambient samples will result in unrealistically low fit factors.
Shortening the Twin Tube Assembly is never a problem.
75
Appendix F
Using the P
ORTACOUNT® PRO Respirator Fit
Tester to Fit Test Positive Pressure
Respirators
On January 8, 1998, OSHA released the long-awaited revision to the
Respiratory Protection Standard 29CFR1910.134. It replaces the standard
with the same name and number that was released in 1971. This new
revision has far reaching impact on a large number of existing OSHA
standards in that it replaces certain provisions related to respirator use.
One of the new requirements is that OSHA now requires all tight-fitting
respirator facepieces to be fit tested annually. This includes air-supplied and
positive-pressure respirators such as Powered Air Purifying Respirators
(PAPR), airline respirators, and Self Contained Breathing Apparatus
(SCBA). With few exceptions, these respirator styles were previously
exempted from OSHA's fit testing requirements. For detailed information
regarding the new standard and to download your own copy, see TSI
Application Note ITI-056 Respirator Fit Testing Highlights for OSHA
Respiratory Protection Standard 29CFR1910.134 on our website
36Hhttp://fittest.tsi.com.
Self Contained Breathing Apparatus (SCBA) are respirators that supply
breathing air from a backpack mounted tank. The most common application
for SCBA is fire fighting. There are other types of positive-pressure
respirators also, including air-line and recirculating respirators.
Powered Air Purifying Respirators (PAPRs) are a special class of respirator
that utilizes a battery operated blower motor to pump air into the mask
through an air-purifying cartridge. The blower/filter assembly is usually
either belt mounted or fastened to the front of the facepiece.
The OSHA fit testing requirement is only for tight-fitting masks. Tight
fitting respirators utilize a facepiece similar to the facepiece on a
conventional negative-pressure air-purifying respirator with filter cartridges.
In fact, many respirator manufacturers use the identical facepiece for
negative and positive-pressure respirators. Tight-fitting masks form a tight
seal around the wearer's face.
77
Loose fitting respirators usually employ a hood that fits over a person's head
and loosely seals around the neck. The quality of the seal is not dependent
on a close physical match with the wearer's body. Since there is no "seal" to
test, there is no requirement to do a fit test. Note that some hood-type
respirators are classified as tight-fitting and, therefore, require fit testing.
Respirator fit testing (testing facepiece leakage) cannot be done while the
pressure inside the facepiece is maintained positive by some outside air
supply. The positive-pressure will alter the seal and the measurement will
not reflect how well the shape of the facepiece matches the person's face.
For this reason, all fit testing of positive-pressure respirators must be done in
negative-pressure mode, or in other words, without a forced air supply. Any
tests done in positive pressure mode are overall performance tests, not fit
tests. Hood-style respirators can be performance tested but not fit tested
because there is no face seal to test.
There are two ways to accomplish fit testing positive-pressure masks in
negative-pressure mode. The method preferred by many is to temporarily
convert the employee's assigned mask into a negative-pressure mask. This is
accomplished through the use of special fit test adapters that temporarily
attach to the mask and allow the use of filter cartridges. Added benefits of
this method are that an integrity test of the mask is performed
simultaneously with the fit test and also, the hygienic concerns associated
with sharing a test mask are greatly reduced. Fit Test Adapters are available
from the respective respirator manufacturer and from TSI for many popular
respirators.
When an adapter is not available, the only alternative is to use a surrogate
mask or test mask. This involves purchasing a negative-pressure airpurifying mask that has the same sealing surfaces as the positive-pressure
mask that will actually be used for respiratory protection. For quantitative fit
testing, the mask will need a sampling port so that a sample can be drawn
from the breathing zone. Most respirator manufacturers have these available.
If the mask comes in multiple sizes, you will need at least one test mask in
each size. Using this technique, fit testing for positive-pressure respirators
becomes identical to fit testing for negative-pressure respirators.
For those people who wish to conduct performance tests on positivepressure respirators using a
precautions. The primary concern is aerosol particulates in the air supply.
ORTACOUNT
The P
®
fit tester will measure these particles as leakage and
PORTACOUNT® fit tester, there are a few special
report performance factors (fit factors) that are significantly lower than
actual. Most PAPRs have a blower motor on the clean side of the filter. Most
of these motors generate small particles that the P
ORTACOUNT® fit tester can
78 Appendix F
easily measure. Likewise, air from SCBA tanks, and from compressors,
contain significant numbers of particles. Grade D breathing air is by no
means particle free. The only way to overcome this problem is to pass the air
through a HEPA filter just before it reaches the facepiece. There is no
OSHA requirement to do this type of performance testing.
Related information located on the TSI Web site:
37H38Hhttp://fittest.tsi.com:
• TSI Application Note ITI-070, Introduction to Respirator Fit
Testing
• TSI Application Note ITI-029, What You Need to Quantitatively
Fit Test Various Brands of Self-Contained Breathing Apparatus
Available in the USA
• Fit test adapter List
• TSI Application Note ITI-056, Respirator Fit Testing Highlights for
OSHA Respiratory Protection Standard 29CFR1910.134.
Using the PORTACOUNT
®
PRO to Fit Test Positive Pressure Respirators 79
Appendix G
The Rainbow Passage
81
Index
A
A receptacle, 9
AC Adapter, 10
activities tab, 30, 34, 42
adapter
homemade, 18
alcohol
supplies, 11
alcohol cartridge, 11, 26, 27
reassembling, 52
removing wick, 51
alcohol fill capsule, 11, 26, 50
alcohol wick, 11
changing, 51
ambient port, 8
ambient purge, 46
ambient sample time, 46
ambient tube, 8
anvil tool, 22
B
B receptacle, 9
blue tube, 8
bottle
alcohol, 5, 27, 50, 54
breathing zone, 18
button, O/I, 30
C
calculating
fit factor, 71
particle concentration, 73
carrying case, 13
cartridge cavity, 11
cartridge not tight, 39
CD storage case, 13
changing
alcohol wick, 51
cigarette smoker, 40
clear tube, 8
common problems, 39
conduct a fit test, 25
conduct fit test, 35
conducting fit test, 32
connections
electrical, 9
D
daily check, 42
daily checks, 30
database tab, 44
date and time, 47
demo database, 1
device info, 48
dialog box
select a respirator, 34
disclaimer, ii, 3
E
electrical connections, 9
enable valve check, 31
error messages
low alcohol level, 58
low particle, 49, 58
exclude, 46
exercise name, 46
exercised, 36
exhalation valve
hair or foreign material in, 40
external control mode, 41
external power connector, 9
F
face seal
hair interfering with, 40
fit factor
calculating, 71
83
fit test, 42
conducting, 32
fit test adapter
kit, 18
leaking, 40
fit test mode
test sequence, 75
fit test reports, 45
fit testing
generated aerosols, 3
near irritant smoke, 3
people who smoke, 2
personal respirator, 18
preparations, 2
starting too soon, 39
without computer software, 26
flash drive, 1, 9, 29
G
generator. (see particle
generator)
H
high efficiency filter
not using, 39
homemade adapter, 18
I–J
introduction, 1
K
keyboard
on-screen, 34, 35, 45, 46, 47,
48
USB, 9, 34
L
leaking
fit test adapter, 40
leaking (continued)
ORTACOUNT sample tube, 40
P
probe, 40
low alcohol level, 49
low fit factors
common problems, 39
low particle, 49
M
maintenance, 49
mask purge time, 46
mask sample time, 47
mask size, 35
max FF check, 32
modes of operation, 41
N
N95 (Model 8038 only), 47
N95 enabled, 31
neck strap, 14
new exercise name, 46
next test due in __ months, 47
nozzle cleaning, 53
O
OK, 46
operating modes, 41
operation
modes, 41
O-ring missing, 39
overall fit factor, 39
overview, 1
P
packing list, 5
particle check, 31
particle concentration
calculating, 73
particle generator, 15
84 Index
parts
identifying, 7
people list, 34
people table, 45
piercing tool, 21
ORTACOUNT
P
sample tube leaking, 40
theory of operation, 67
troubleshooting, 57
positive pressure respirator, 23
precautions, 2
probe assembly tool, 14
probe kit, 14
probed test respirators, 17
probes for filtering facepiece
respirators, 18
protocol information, 35
protocol name, 47
protocol table, 45
Q
quantitative fit testing respirators,
17
R
realtime fit factors, 42
reassembling alcohol
cartridge, 52
recalibration interval, 49
recalibration touch screen, 48
record information, 38
record results, 38
registration, 1
removing wick from alcohol
cartridge, 51
reordering supplies, 50
respirator
fit testing with personal
respirator, 18
leaking probe, 40
manufacturers’ technique, 18
probed test, 17
respirator (continued)
probes for filtering facepiece,
18
quantitative fit testing, 17
testing positive pressure, 77
training, 2
respirator list field, 35
respirator table, 45
S
sample port, 8
sample timing field, 47
sample tube, 8
length, 8
too long, 39
sampling hose kit, 50
sampling ports, 7
save, 47
select a respirator
dialog box, 34
select database, 30, 44
service, 49
service policy, ii
set the date, time, and date
format, 47
setup tab, 47
shipping, 50
smokers, 2
software
technical reference CD, 13
specifications, 63
stand-alone mode, 41
starting fit test too soon, 39
status messages, 49
stop fit test immediately when
any exercise fails, 47
storage, 50
storage cap, 11
supplies
reordering, 50
suspicious readings, 61
Index 85
T
test sequence, 75
testing a disposable respirator, 32
theory of operation, 67
thumb drive. (see flash drive)
touch screen, 7, 41, 42
calibration, 48
training
verification, 2
transporting or storing, 50
troubleshooting, 57
tube adapter, 8
tube adapters, 12
twin tube assembly, 8, 50
U
unpacking, 5
USB flash drive, 13, 29, 44
USB keyboard, 9
USB receptacles, 9
user interface, 41, 42
V
valve check, 31, 32
W–X–Y
warranty, i
wick
removing, 51
Z
zero check, 31
fails, 59
zero check filter, 13
86 Index
TSI Incorporated – 500 Cardigan Road, Shoreview, MN 55126 U.S.A
USA Tel: +1 800 874 2811 E-mail: info@tsi.com
UK Tel: +44 149 4 459200 E-mail: tsiuk@tsi.com
France Tel: +33 491 95 21 90 E-mail: tsifrance@tsi.com
Germany Tel: +49 241 523030 E-mail: tsigmbh@tsi.com
India Tel: +91 80 41132470 E-mail: tsi-india@tsi.com
China Tel: +86 10 8260 1595 E-mail: tsibeijing@tsi.com
Contact your local TSI Distributor or visit our website www.tsi.com for more detailed specifications.
P/N 6001868 Rev. B Copyright © 2008 by TSI Incorporated Printed in U.S.A
Website: www.tsi.com
Website: www.tsiinc.co.uk
Website: www.tsiinc.fr
Website: www.tsiinc.de
Loading...