TSI 5300, 5310, 5320, 5330, 5303 Service Manual

GAS FLOW MULTI-METER
MODELS 5300 / 5310 /
5320 / 5330 / 5303
OPERATION AND SERVICE MANUAL
P/N 6011689, REVISION F
MARCH 2021
iii

Warranty

Copyright
TSI Incorporated / 2019-2021 / All rights reserved.
Address
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 USA
WARNING
TSI® flow meters employ a heated platinum sensor. They should not be used with flammable or explosive gases or mixtures.
CAUTION
TSI® flow meters are not medical devices under FDA 510k and in no situation should they be utilized for human respiration measurements.
LIMITATION OF WARRANTY AND LIABILITY (effective February 2015) (For country-specific terms and conditions outside of the USA, please visit www.tsi.com.)
Seller warrants the goods, excluding software, sold hereunder, under normal use and service as described in the operator's manual, to be free from defects in workmanship and material for 12 months, or if less, the length of time specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions and exceptions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when indicated in specifications,
are warranted for 90 days from the date of shipment; b. Pumps are warranted for hours of operation as set forth in product or operator’s manuals; c. Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material,
under normal use, for 90 days from the date of shipment; d. Seller does not provide any warranty on finished goods manufactured by others or on any fuses, batteries or other consumable
materials. Only the original manufacturer's warranty applies; e. This warranty does not cover calibration requirements, and seller warrants only that the instrument or product is properly
calibrated at the time of its manufacture. Instruments returned for calibration are not covered by this warranty; f. This warranty is VOID if the instrument is opened by anyone other than a factory authorized service center with the one
exception where requirements set forth in the manual allow an operator to replace consumables or perform recommended
cleaning; g. This warranty is VOID if the product has been misused, neglected, subjected to accidental or intentional damage, or is not
properly installed, maintained, or cleaned according to the requirements of the manual. Unless specifically authorized in a
separate writing by Seller, Seller makes no warranty with respect to, and shall have no liability in connection with, goods which
are incorporated into other products or equipment, or which are modified by any person other than Seller. The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO OTHER EXPRESS OR
IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE. WITH RESPECT TO
SELLER’S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS. BUYER’S
EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER’S OPTION REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY, which contains the complete and exclusive limited warranty of Seller. This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.
Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call TSI's Customer Service department at (800) 680­1220 (USA) or (001 651) 490-2860 (International) or visit www.tsi.com.
iv Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303
Trademarks
TSI and the TSI logo are registered trademarks of TSI Incorporated in the United States and may be protected under other country’s trademark registrations. FLO-Sight is a trademark of TSI Incorporated.
v

Contents

Warranty ............................................................................................................................................................ iii
Contents ............................................................................................................................................................. v
CHAPTER 1 Unpacking and Parts Identification ......................................................................................... 1
List of Standard Components ............................................................................................................ 1
5300 Series High Flow Gas Flow Multi-Meter ............................................................................ 1
Standard Accessory Kit ..................................................................................................................... 2
5300 Series Standard Accessory Kit (53000) ............................................................................. 2
Low Pressure Measurement Kit ........................................................................................................ 3
5300 Series Low Pressure Measurement Kit (5300-LPMK) ....................................................... 3
Optional Accessories ......................................................................................................................... 3
5300 Series Accessories ............................................................................................................ 3
5000 Series Universal Accessories ............................................................................................ 4
CHAPTER 2 Meter Setup ................................................................................................................................. 7
Instrument Overview ......................................................................................................................... 7
5300 Series High Flow Gas Flow Multi-Meter ............................................................................ 7
Supplying Power ............................................................................................................................... 8
USB Hub Cable ........................................................................................................................... 8
Communications ................................................................................................................................ 9
USB-C to USB-A Cable .............................................................................................................. 9
USB-A to RS-232 Cable ........................................................................................................... 10
Connecting Inlet Filter ..................................................................................................................... 11
Changing Tube Ends ....................................................................................................................... 12
Using 0.5 inch or 15 mm Tube Ends ............................................................................................... 13
Low Pressure Measurement Kit ...................................................................................................... 14
5300 Series Low Pressure Measurement Kit (5300-LPMK) ..................................................... 14
CHAPTER 3 Meter Operation ........................................................................................................................ 17
Getting Started ................................................................................................................................ 17
Power Button ............................................................................................................................ 17
Initialization and Warm-Up ........................................................................................................ 17
Touchscreen Display ................................................................................................................ 17
Measurement Parameters ............................................................................................................... 17
Flow Measurement ................................................................................................................... 17
Temperature Measurement ...................................................................................................... 18
Absolute Pressure Measurement ............................................................................................. 18
Low Differential Pressure Measurement ................................................................................... 18
Relative Humidity Measurement ............................................................................................... 18
Volume Measurement ............................................................................................................... 18
Totalizer Measurement ............................................................................................................. 18
Units of Measurement ..................................................................................................................... 19
Type of Gas ..................................................................................................................................... 19
Model Numbers based on Gas Calibration ............................................................................... 19
Meter Configuration ......................................................................................................................... 20
Data Logging ................................................................................................................................... 20
Preset Logging Configurations and Sample Points .................................................................. 20
CHAPTER 4 Touchscreen Navigation ......................................................................................................... 21
Display Overview ............................................................................................................................. 21
Meter Home Screen .................................................................................................................. 21
Menu Screen ............................................................................................................................. 22
Measurements .......................................................................................................................... 22
vi Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303
Type of Gas ............................................................................................................................... 22
Flow Directional Indicators ........................................................................................................ 23
Pause/Play Display ................................................................................................................... 23
Configuring the Meter ...................................................................................................................... 24
Measurement Parameters ........................................................................................................ 24
Units of Measurement ............................................................................................................... 24
Flow Conditions ......................................................................................................................... 25
Type of Gas ............................................................................................................................... 25
Locking the Meter ...................................................................................................................... 26
Volume and Triggers ....................................................................................................................... 27
Setting Triggers ......................................................................................................................... 28
Making Volume Measurements ................................................................................................ 29
Data Logging ................................................................................................................................... 30
Logging Parameters .................................................................................................................. 30
Log Data .................................................................................................................................... 31
Export Data Files ....................................................................................................................... 31
Delete Data Files ....................................................................................................................... 32
Rotate Screen .................................................................................................................................. 33
Alerts ................................................................................................................................................ 33
Meter Information............................................................................................................................. 34
Updating Firmware .................................................................................................................... 35
Device Settings ................................................................................................................................ 36
Reset Device Settings ..................................................................................................................... 38
Zero Low Pressure .................................................................................................................... 39
Reset Totalizer .......................................................................................................................... 39
Reset Device to Factory Defaults ............................................................................................. 39
CHAPTER 5 Maintenance .............................................................................................................................. 41
Flow Sensor ..................................................................................................................................... 41
Re-Certification ................................................................................................................................ 41
Damaged Tube End Connections ................................................................................................... 41
Cases ............................................................................................................................................... 41
Storage ............................................................................................................................................ 42
CHAPTER 6 Troubleshooting ....................................................................................................................... 43
Technical Contacts .......................................................................................................................... 44
Returning the Gas Flow Multi-Meter for Service ............................................................................. 44
CHAPTER 7 FLO-Sight PC Software ........................................................................................................ 45
CHAPTER 8 Serial Command Set ................................................................................................................ 47
Commands for Flow Rate, Temperature, Pressure, and Volume ................................................... 47
Measurement Setup Commands ..................................................................................................... 47
Miscellaneous Commands .............................................................................................................. 48
APPENDIX A 5300 Series Flow Multi-Meter Specifications ...................................................................... 49
5300 Series Pressure Drop ............................................................................................................. 51
5300 Series Dimensions .................................................................................................................. 52
APPENDIX B Standard Flow Rate vs. Volumetric Flow Rate ................................................................... 53
APPENDIX C Humidity Compensation ........................................................................................................ 55
Disable / Enable Humidity Compensation ................................................................................. 55
APPENDIX D Remote Flow ........................................................................................................................... 57
Theory of Operation ......................................................................................................................... 57
Remote Flow Setup ......................................................................................................................... 57
1
C H A P TE R 1
Unpacking and Parts Identification

List of Standard Components

Carefully unpack the instrument and accessories from the shipping container. Check the individual parts against the list of components in tables below. If any parts are missing or damaged, notify TSI® immediately.

5300 Series High Flow Gas Flow Multi-Meter

Qty.
Item Description
Part/Model
1
High Flow Gas Flow Multi-Meter, 22-mm ISO tube ends
Measures Flow, Temperature, Absolute Pressure
5300
High Flow Gas Flow Multi-Meter, 22-mm ISO tube ends
Measures Flow, Volume, Temperature, Absolute Pressure, Differential Pressure
5310
High Flow Gas Flow Multi-Meter, 22-mm ISO tube ends
Measures Flow, Volume, Temperature, Absolute Pressure, Differential Pressure, Relative Humidity
5320
High Flow Gas Flow Multi-Meter (High Accuracy), 22-mm ISO tube ends, includes Tabletop Stand
Measures Flow, Volume, Temperature, Absolute Pressure, Differential Pressure, Relative Humidity
5330 High Flow Gas Flow Multi-Meter (Wide Accuracy Spec), 22-mm ISO tube ends
Measures Flow, Temperature, Absolute Pressure
5303
1
Calibration Certificate
N/A
1
5300 Series Standard Accessory Kit
53000
1
Low Pressure Measurement Kit (5310/5320/5330 models only)
5300-LPMK
1
License key for FLO-Sight™ PC Software
(Includes a free trial of the advanced version)
5000-PC
*FLO-Sight PC Software can be downloaded from www.tsi.com.
FLO-Sight is a trademark of TSI Incorporated.
2 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303

Standard Accessory Kit

5300 Series Standard Accessory Kit (53000)

Item Description
TSI® Part Number
Picture
5300 Series 1/2 inch Tube Ends (2)
5300-05IN
5300 Series Inlet Filter Low Pressure
5300-IF-LP 5000 Series USB-C to USB-A Power and Communications Cable (6 ft.)
5000-USBC-A
5000 Series Universal Power Supply
5.0 VDC ±5%, 500 mA maximum
5000-UPS
5000 Series USB Hub Cable
5000-HUB
Operation and Service Manual 3

Low Pressure Measurement Kit

5300 Series Low Pressure Measurement Kit (5300-LPMK)

Item Description
Quantity
Picture
22 mm (M/F) Airway Pressure Fitting with Screen
2
1/8 inch ID x 1/4 inch OD Tubing
96 inches

Optional Accessories

5300 Series Accessories

Item Description
TSI® Part Number
Picture
5300 Series 22 mm M/15 mm F ISO Tube Ends (2)
5300-22MM
5300 Series 1/2 inch Tube Ends (2)
5300-05IN
5300 Series 15 mm ISO Tube Ends (2)
5300-15MM
5300 Series 3/4 inch Tube Ends (2)
5300-075IN
5300 Series High Pressure 3/8 inch NPT Tube Ends (2)
5300-375NPT
5300 Series End Caps (2)
5300-EC
4 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303
Item Description
TSI® Part Number
Picture
5300 Series Collars (2)
5300-C
5300 Series High Pressure Kit
5300-HPK
5300 Series Inlet Filter – High Pressure
5300-IF-HP

5000 Series Universal Accessories

Item Description
TSI® Part Number
Picture
5000 Series Tabletop Stand
5000-TTS
5000 Series USB-C to USB-A Power and Communications Cable with Screw Lock (6 ft.)
5000-USB-LOCK
5000 Series USB-RS-232 Cable with Null Modem Converter
5000-RS232
5000 Series Wall Mounting Kit
5000-WMK
5000 Series Wall Mounting – DIN Rail Kit
5000-WMDRK
Operation and Service Manual 5
Item Description
TSI® Part Number
Picture
5000 Series Wall Mounting – Back Plate Only
5000-WMBP
5000 Series Wall Mounting – Meter Plate Only
5000-WMMP
5000 Series Wall Mounting DIN Rail – Clips Only (2)
5000-WMDRC
5000 Series Deluxe Carrying Case
5000-DCC
FLO-Sight PC Software (Advanced Version)
5000-PC-ADV
See Chapter 7 for more information.
6 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303
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7
C H A P TE R 2
Meter Setup

Instrument Overview

5300 Series High Flow Gas Flow Multi-Meter

Meter Front
Meter Back
1. Power Button (On/Off)
5. USB-C Power / Communications Port
2. Color Touchscreen Display *
6. USB-A Communications Ports (2)
3. Interchangeable Tube Ends
7. Differential Pressure Ports
(5310 / 5320 / 5330 models only)
4. Mounting Inserts (M3 thread size)
8. Collars
* The touchscreen display is resistive and responds to applied pressure
8 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303

Supplying Power

The 5300 Series Multi-Meter can be powered by connecting the USB-C to USB-A Power and Communications Cable from the USB-C port on the meter to: 1) the 5000 Series Universal Power Supply, 2) a computer, or 3) an alternative USB-compatible source that can provide 5 VDC.
(1) (2)
(3)
Power Supply: 5.0 VDC ±5%, 500 mA maximum

USB Hub Cable

Some computer USB ports are not capable of sufficiently powering the meter. The meter may fail to power on, or the meter may power on but be unable to complete the startup process.
If you are unable to power your meter from the computer, connect using the provided USB hub cable. To do this, connect the USBC-A power cable to the USB hub cable, plug the hub cable into the USB-A port of the computer, and plug the other end of the USBC-A cable into the USB-C port located on top of the meter.
Operation and Service Manual 9

Communications

USB-C to USB-A Cable

In addition to supplying power, the 5000 Series USB-C to USB-A cable (5000-USBC-A) provides direct communication between the Multi­Meter and a computer. The graphic to the right shows the connection scheme.
You can view real-time measurements and control your meter through FLO-Sight PC Software or through an alternative program such as HyperTerminal® or PuTTY using ASCII commands.
For more details, please refer to the FLO-Sight PC Software Manual or the Series 5200/5300 ASCII Command Set Manual.
®
HyperTerminal is a registered trademark of Hilgraeve, Incorporated
10 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303

USB-A to RS-232 Cable

To communicate via serial, you can purchase the optional USB-A to RS-232 Serial Cable Kit (5000-RS232) which is comprised of a USB-A to RS-232 serial cable and null modem converter. The cable can be connected from either USB-A port on the meter. See the image below for connecting the Multi-Meter via RS-232.
NOTE
The Multi-Meter must be rebooted after connecting the adapter and cable in order to load the driver.
Once the cable is connected and the meter has been rebooted, you can communicate via serial with the ASCII commands found in the Series 5200/5300 ASCII Command Set Manual.
RS-232 Settings
Baud Rate 115,200 k (by default, unit can be switched to 38.4 k)
Data Bits 8
Parity None
Stop Bits 1
Flow Control None
Operation and Service Manual 11

Connecting Inlet Filter

The 5300 Series Gas Flow Multi-Meters have an exposed thermal flow sensor that is highly sensitive to foreign matter and particles within the gas flow. TSI® supplies inlet filters for both low pressure and high pressure applications and recommends that these filters be used at all times while testing with the instrument. After attaching the inlet filter, connect the flow tube to the inlet side of the filter.
If you are measuring a bidirectional gas flow and are concerned about foreign matter or particles entering the flow stream from either side of your test setup, TSI® recommends an inlet filter be placed on both sides of the meter.
CAUTION
Always use a filter on the inlet of the flow meter. Failure to filter the gas flow may change the calibration and/or permanently damage the sensor.
NOTE
Connecting a second inlet filter or tube to the outlet side of the 5300 Series Gas Flow Multi-Meter will create back pressure. In general, minimize back pressure on the meter to maintain the highest possible accuracy.
See Appendix A for the pressure drop created by connecting the supplied inlet filters to the 5300 Series Multi-Meter along with additional specifications.
12 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303

Changing Tube Ends

The 5300 Series Gas Flow Multi-Meter incorporates interchangeable tube ends that can be easily configured by you without the need for special tools or additional accessories. Follow the step-by-step instructions below to remove and replace the 5300 Series Gas Flow Multi-Meter tube ends.
NOTE
5200 Series Low Flow Multi-Meter and 5300 Series High Flow Multi-Meter tube ends are not interchangeable.
Step 1: Unscrew and remove the collars then remove the tube ends by pulling them straight out of
the meter.
Step 2: Select your desired size of tube ends and insert them into the meter while aligning the anti-
rotation notch on the tube end with the tab on the meter.
Step 3: After aligning the tube ends into the meter, slide the collars back on and tighten them by
rotating clockwise.
NOTE
Contact TSI® if you would like specifications for designing your own custom tube ends.
Operation and Service Manual 13

Using 0.5 inch or 15 mm Tube Ends

When using a 5300 Series meter with 0.5 inch or 15-mm tube end adapters, if the filter is connected as shown right then no further action is needed. If the 0.5 inch or 15-mm tube ends are connected directly to the instrument, you should select the
Using 0.5 inch or 15 mm ends” Toggle Switch in the meter’s Settings screen.
NOTE
The 5300 Series Flow Multi-Meter will still measure within its published accuracy specification even if this recommendation is not followed, but selecting the toggle switch with this setup ensures the most accurate flow measurement readings.
This toggle switch can be found by clicking on the Settings button in the Menu header.
1. Select the Config tab.
2. Click the Edit button.
3. Click the toggle switch.
4. Select Save.
14 Gas Flow Multi-Meter Models 5300/5310/5320/5330/5303

Low Pressure Measurement Kit

TSI® includes a Low Pressure Measurement Kit (5300-LPMK) to utilize the low differential pressure measurement available on models 5310, 5320, and 5330. The kit comes complete with the airway pressure fittings and tubing needed to connect the breathing or test circuit to the Flow Multi-Meter. See below for instructions on connecting the Low Pressure Measurement Kits to the 5300 Series.
NOTE
TSI® does not require that these kits be utilized to make differential pressure measurements but provides them simply as a convenience.

5300 Series Low Pressure Measurement Kit (5300-LPMK)

Standard Setup: 22-mm ISO Tube Ends Step 1: Locate and attach a 22-mm Airway Pressure Fitting to the outlet side tube end of the 5300
Series Multi-Meter with the barb facing up.
Step 2: Measure and cut a length of tubing and connect it from the Airway Pressure Fitting barb to
the (+) port on the Multi-Meter.
Step 3: Attach a filter (5300-IF-LP) to the inlet side tube end of the Multi-Meter.
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