T. S. Harrison & Sons Graduate Manual- 4 Speed Lathes

GRADUATE
WOODTURNING LATHE
Operating & Parts
Manual
www.graduate-lathes.co.uk
Graduate Centre Lathes
The ‘Long Bed’ Graduate lathe has been de­signed to fulfil the demanding requirements of amateur, professional and education needs, L.R.E. carry out major refurbishment in our well equipped workshops to bring these lathes up to an extremely high standard.
Heavily constructed in cast iron, with all the electric's and drive housed within the main ped­estal, together with it’s generously proportioned main spindle and bearings, make for an excep­tionally robust, quiet and vibration free machine.
When the lathe is fitted with the L.R.E. ‘Variturn’ speed control system, it enhances the usability of the lathe many fold and makes an already superb lathe into an outstanding one, with three choices of speed range covering 100-2850 rpm. Reversing and two selectable controlled acceleration/deceleration rates are standard features.
Controlling the lathe couldn't be easier, via the conveniently positioned and user friendly operating panel, featuring Start, Stop, Direction selector buttons, and rotary speed selection dial, and the ramp speed selector. Additional foot or hand held controls are also available at extra cost.
L.R.E. are also able to offer custom modifica­tions to the lathe including increased inboard and/or outboard capacities up to 640mm diameter, double right hand main spindles, etc.
Each lathe is supplied with a set of standard equipment. A full range of accessories are available for this machine from both our own manufacture and those of other major tool Suppliers and manufacturers, please ask for a full list.
4 speed lathe shown
SPECIFICATIONS MM
Height of Centres 150 Height Base to Centre Line 1016 Distance Between Centres 762,1066
&1370 Swing Inboard 300 Swing Outboard 457 Spindle Thread 1 1/2” x 6tpi Main Spindle Morse Taper Nr 3 Tailstock Morse Taper Nr 2 Spindle Speeds (4spd M/c) 425,790
1330,2250
(Variturn) 100-1150
170-1900
260-2850 Motor Power (4spd M/c) .75kw
(Variturn) .75kw
(Option on Variturn) 1.1kw Overall Weight 228 kg Overall Dimensions 1549x
400x 1150
Graduate Short Bed Lathe
The ‘Short Bed’ version of the Graduate lathe has been designed with the serious bowl and hollow vessel turner in mind, with it’s small foot­print and superb accessibility around the work. L.R.E. carry out major refurbishment in our well equipped workshops to bring these lathes up to an extremely high standard.
Heavily constructed in cast iron, with all the electric's and drive housed within the main pedestal, together with it’s generously propor­tioned main spindle and bearings, make for an exceptionally robust, quiet and vibration free machine.
When the lathe is fitted with the L.R.E. ‘Variturn’ speed control system, it enhances the usability of the lathe many fold and makes an already superb lathe into an outstanding one, with three choices of speed range covering 100-2850 rpm. Reversing and two selectable controlled acceleration/deceleration rates are standard features.
4 speed lathe shown
SPECIFICATIONS MM
Controlling the lathe couldn't be easier, via the conveniently positioned and user friendly operating panel, featuring Start, Stop, Direction selector buttons, and rotary speed selection dial, and the ramp speed selector. Additional foot or hand held controls are also available at extra cost.
L.R.E. are also able to offer custom modifications to the lathe including increased inboard and/or outboard capacities up to 640mm diameter, double right hand main spindles, etc.
Each lathe is supplied with a set of standard equipment. A full range of accessories are available for this machine from both our own manufacture and those of other major tool Suppliers and manufacturers, please ask for a full list.
Height of Centres 247 Height Base to Centre Line 1016 Distance Between Centres 400 Swing Inboard 457 Swing Outboard 457 Spindle Thread 1 1/2” x 6tpi Main Spindle Morse Taper Nr 3 Tailstock Morse Taper Nr 2 Spindle Speeds (4spd M/c) 425,790
1330,2250
(Variturn) 100-1150
170-1900 260-2850
Motor Power (4spd M/c) .75kw
(Variturn) .75kw
(Option on Variturn) 1.1kw Overall Weight 190 kg Overall Dimensions 400 x 1040
x 1150
STUDENT WOODTURNING LATHE
Contents
Maintenance & Lubrication 1 Spare Parts Section
Headstock & Drive Assembly 3 Bed & Toolrest Assembly (centre Lathes) 7 Outside Turning & Toolrest Assembly 9 Tailstock Assembly (longbed lathes) 11 Shortbed & Tailstock Assembly 13
.
Wiring Diagram
Standard 4 Speed Machine 15 Machine Information & Notes 16
When ordering spare parts always quote the serial number stamped on the tailstock end of the bed .
Spares can be obtained directly from LRE by:
Phone: +44 (0) 1942 272323 e-mail : sales@woodturninglathes.co.uk Mail : L.R.E. Machinery & Equipment Co.
Unit 2 HigherFold Enterprise Centre 118a-120a Coronation Drive Leigh Gtr Manchester WN7 2YZ United Kingdom
Web: www.graduate-lathes.co.uk
Maintenance & Lubrication
M
1
Maintenance & Lubrication
SAFETY NOTE - SWITCH OFF ELECTRICAL SUPPLY TO MACHINE BEFORE CARRYING OUT
MAINTENANCE.
LUBRICATION
Oil tailstock screw and lightly smear the spindle with oil occasionally. Oil motor platform turnbuckle screws and pivot points occasionally. Clean and oil the bed ways and outer rest arm top face frequently. Main Spindle is fitted with sealed bearing’s and require no lubrication Recommended Lubricants: Light machine oil or 3 in 1 type lubricant
MAINTENANCE
1. To Replace Bearings
Remove any faceplates or chucks (A), slacken tension on vee belt, release set screws (B) and (H) place block of wood (D) in the position shown and withdraw spindle and front bearing in direction of arrow 'X', the pulley will slide off the spindle when it abuts against the block of wood (D). if any difficulty is experienced the spindle may need tapping though with a copper/hide hammer so as to ensure no damage is caused to the spindle and threads. Remove bearing carrier (G) complete with rear bearing in direction of arrow 'Y', if bearings are tight in housings release set screws (C) and (J) and lightly tap out spacers (E) and (F) in the direc­tion ’Y’ until the bearings are ejected. To remove rear bearing from its carrier use a pin punch through the ejector holes (K) then fit new bearing. Re-fit front spacer (E) and tighten set screw (J) in dimple. Re-fit rear spacer (F). Do not as yet fully tighten set screw (H) just nip up. Re-fit spindle complete with new front bearing and vee belt. Re-fit rear bearing and carrier, up to the shoulder on spindle and tighten set screw (B). Adjust rear spacer (F) to remove side play then fully tighten set screw (H). Care should be taken with this final adjustment to prevent overloading of bearings. Line up head pulley with dimple in spindle and tighten set screw (C).
3. To Remove End Play
Release set screw (H) and adjust spacer (F) slightly in direction of arrow 'Y' then re-tighten screw (H). Care should be taken to prevent overloading of bearings.
4. To Replace Vee Belt
Remove faceplate (A) and release set screws (B) and (H). Slacken tension on vee belt. Withdraw spindle in direction of arrow 'X' sufficiently to allow vee belt to be replaced. Replace spindle, line up head pulley with dimple in shaft and tighten set screws (B) and (C). Tension vee belt.
5. To Remove Faceplates which have become locked on Spindle
Take two pieces of steel bar (L) ¾" x ½“ section 7 ¼” long and drill two 13/32" dia holes in each at
5. 9/16" centres. Clamp these blocks onto the faceplate by means of two 3/8" dia nuts and bolts. With the spanner on the flats of the spindle, and locating against the main body casting, strike the steel clamps with a hammer, on the appropriate end to release the faceplate. (Don’t forget the rear spindle is a left hand thread so tap in direction ‘M’)
NOTE: Faceplates, driver plates and chucks should be removed from the spindle at regular inter-
vals to reduce risk of jamming. Before attaching face plates, the spindle nose should be cleaned and well-lubricated to prevent seizing.
DO NOT RESTART MACHINE WITH CLAMPS IN PLACE.
2
Headstock & Drive Assembly
3
Headstock & Drive Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
1 JL-308 HEADSTOCK CASTING 1 2 JL-312 COVER 1 3 JL-66 HINGE 1 4 3/16" BSW x 3/8" SOCKET COUNTERSUNK HEADED SCREW 6 5 104 SPEED PLATE 50HZ 1 6 169 SPEED PLATE 60HZ 1 7 3/32" Ø RIVET 4 8 SG-170/
JL -335/ J L -400 LATCH ASSEMBLY 1 9 3/16" BSW x 3/8" SOCKET HEAD CAP SCREW 1 10 SP 300 "PRESS TO OPEN" TRANSFER 1 11 JL-329 DOOR 1 12 JL-66 HINGE 1 13 3/16" BSW x 3/8" SOCKET COUNTERSUNK HEADED SCREW 6 14 JL-401 STUD 1 15 JL-323 MAIN SPINDLE 1 16 6208 2ZZ C3 BALL BEARING (METRIC) 1 17 JL-326 SPACER BUSH 1 18 3/8" BSW x ¾ " SOCKET SET SCREW DOG POINT 1 20 JL-324 HEAD PULLEY 1 21 3/8" BSW x ¾ " SOCKET SET SCREW ( ½ DOG POINT WITH
NYLON PATCH) 1 22 JL-326 SPACER BUSH 1 23 ¾ " BSW x ½ " SOCKET SET SCREW (CUP POINT) 1 25 6010 2ZZ C3 BALL BEARING (METRIC) 1 26 JL-327 BEARING BUSH 1 27 5/16" BSW x 5/8" SOCKET SET SCREW (DOG POINT) 1 28 JL-341 SPINDLE NOSE COVER 1 29 CHAIN CHROME PLATED CHAIN 13" LONG 1 30 3/16" BSW x ½ " ROUND HEAD SET SCREW 2 31 JL-348 FIXING SCREW 1 32 1/4" Øx 3/4 " STRAIGHT PIN 1 33 JL-287C MOTOR PLATFORM (D80 3ph & 1ph) or 1
VT-287D MOTOR PLATFORM (D90 1 0R 1. 1/2 HP) 1
4
Headstock & Drive Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
34 JL-318 PLATFORM SPINDLE 1 35 3/8" BSW x 3/4" SOCKET SET SCREW (1/2 DOG POINT) 1 36 3/8" BSW HEX LOCKNUT 1 37 5/16" BSW x 3/8" SOCKET HEAD SET SCREW (1/2 DOG POINT) 1
WITH NYLON PATCH 38 JL-319 STUD 1 39 2BA x 1/4" SOCKET HEAD SET SCREW (CUP POINT) 1 40 JL-320A ECCENTRIC SHAFT 1 41 JL-376 HANDLE 1 42 BB25MM BAKELITE BALL 1 43 3/16" Ø x 1/2" STRAIGHT PIN 1 44 JL-321 TURNBUCKLE STUD (RH) 1 45 JL-321B TURNBUCKLE STUD (LH) 1 46 JL-322 TURNBUCKLE 1 47 JL-328 COLLAR 1 48 2BA x 1/4" SOCKET HEAD SET SCREW (CUP POINT) 1 49 JL-387 PIN 1 50 JL-408 FIXING COLLAR 1 51 5/16" BSW x 3/8" SOCKET SET SCREW (CUP POINT) 1
WITH NYLON PATCH 52 JL-73 MOTOR PULLEY (B56) (4 GROOVE) OR 1
JL-73E MOTOR PULLEY (D80) (4 GROOVE) OR 1
JL-73F MOTOR PULLEY (D90) (VARITURN 3 GROOVE) 1 53 JL-457 SPACER (STATE WHICH MOTOR) 4 54 5/16" BSW x 1/2" HEXAGON HEADED SET SCREW 4 55 5/16" STANDARD WASHER 4 56 D80 3/4 HP, 1500 RPM MOTOR (3ph) OR 1
D80 1 HP, 1500 RPM MOTOR (3ph) OR 1
D80 1 HP, 1500 RPM MOTOR (1ph) OR 1
B56 FRAME 3/4 HP, 1500 RPM MOTOR ( 1ph) 1
D90S6 1 HP, 1000 RPM MOTOR (VARITURN) 1
D90L6 1. 1/2 HP, 1000 RPM MOTOR (VARITURN) 1 57 6 x 5 x 40 RECTANGULAR KEY 1
5
Headstock & Drive Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
58 1/4" BSW x 5/8" SOCKET SET SCREW (CUP POINT) 1
WITH NYLON PATCH 59 A1710 PREMIUM VEE BELT 1 64 G20-216A PROTECTIVE BOX 1
VT-216B PROTECTIVE BOX (VARITURN) 1 65 G20-215A STARTER MOUNTING PLATE 1 66 3/16" BSW x 1/2" RAISED COUNTERSUNK HEADED SET SCREW 2
CHROME PLATED
67A C12 /T16 STARTER & OVERLOAD (STATE SUPPLY 1
VOLTAGE ETC WHEN ORDERING) 67B VXS-75-1/1.1/2 VARITURN INVERTER (1 OR 1.1/2 HP) 1 68 935 PUSHBUTTON PLATE 1 69 MHI-6-206 GASKET (PUSHBUTTON PLATE) 1 70 3/16" BSW x 1/2" ROUND HEAD SET SCREW 4 71 P-r/k (red) MUSHROOM HEADED STOP PUSHBUTTON & 1 1
CONTACT BLOCK 72 D-12/k (green) START PUSHBUTTON & CONTACT BLOCK 1 73 JL-138 OUTSIDE FACEPLATE 14" DIA 1
(see accessory list for additional faceplates) 74 JL-367 FACE PLATE 8" DIA (NOT ILLUSTRATED) 1 75 L5-10-193 FORK CENTRE 1 76 L5-585 CONE CENTRE (NOT ILLUSTRATED) 1 77 L5-875 CUP CENTRE (NOT ILLUSTRATED) 1 78 5/16" BSW HEX NUT 1 79 5/16" BSW x 1/2" HEX HEADED SET SCREW 1 80 3BR MICRO SWITCH 1 81 4BA x 1.1/2" SOCKET COUNTERSUNK SET SCREW 2 82 4BA STANDARD NUT 2 83 3BR MICRO SWITCH 1 84 4BA x 1.1/4" CHEESE HEAD SET SCREW 2 85 JL-345 BRACKET 1 86 1/4" BSW x 3/8" HEX HEAD SET SCREW 1
6
Bed & Tee Rest Assembly
7
Bed & Tee Rest Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
1 JL-6G BED TO ADMIT 30 “ CENTRES 1
JL-6H BED TO ADMIT 42 “ CENTRES 1
JL-6J BED TO ADMIT 54 “ CENTRES 1 2 1/2" X 1.1/2" HEX HEAD SCREW 2 3 1/2" FW PLAIN WASHER 2 4 1/4" x 1.1/2" PIN 2 5 JL-331 LEG 1 6 1/2" x 1.1/2" HEX HEAD SCREW 2 7 1/2" WASHER 4 8 1/2" NUT 2 9 L5-1-42 JACKING SCREW 2 10 JL-343 TOOL TRAY 30 “ CENTRES (additional equipment) 1
JL-343A TOOL TRAY 42 “ CENTRES (additional equipment) 1
JL-343B TOOL TRAY 54 “ CENTRES (additional equipment) 1 11 1/4"x1" PIN 2 12 1/4" x 1.1/4" PIN 1 13 JL-273A DRAWING HOLDER (additional equipment) 1 14 5/16" x 3/4" HEX HEAD SCREW 2 15 JL-314 TEE REST - LONG (14“) 1
JL-313 TEE REST - SHORT (7.1/2”) 1 16 JL-334 HANDREST BASE 1 17 JL-46 SHAFT ECCENTRIC 1 18 3/8"BSW x 3/4" GRUB SCREW DOG POINT 1 19 JL-300 LEVER LOCKING 1 20 L2A-62 EYE BOLT 1 21 L2A-48 CLAMP PLATE 1 22 1/2" BSW NYLOCK NUT 2 23 JL-392A NIPPING STUD 1 24 JL-393 LEVER 1 25 JL-391 CIRCLIP (round wire) 2 26 JL-382 DIE PIECE 1
8
Outboard Support & Swivel Arm Assembly
9
Outside Support & Swivel Arm Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
1 JL-309A OUTSIDE REST ARM 1 2 1/2" x 1.1/2" SCREW HEX HEAD 3 3 1/2" FW WASHER 3 4 JL-311A SWIVEL ARM 1 5 JL-315A LOCKING STUD 1 6 JL-316 PLATE 1 7 JL-28 LEVER LOCKING 1 8 JL-313 TEE REST (SHORT 71/2“) 1 9 JL-392 NIPPING STUD 1 10 JL-393 LEVER 1 11 JL-391 LEVER RETAINING CLIP 2 12 JL-382 DIE PIECE 1 13 BB40MM BAKELITE BALL 1
10
Tailstock Assembly
11
Tailstock Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
1 J L-333 TAlLSTOCK BODY 1 2 JL-135A HANDWHEEL 1 3 JL-133A SPINDLE 1 4 3/8" BSW x 3/4" SOCKET SET SCREW DOG POINT 1 5 JL-298 LOCKING SCREW 1 6 L2A 58 COLLAR 1 7 3/16" BSW x 3/4" SOCKET SET SCREW CUP POINT 1 8 L2A-60 ECCENTRIC STUD 1 9 JL-300 LOCKING LEVER 1 10 L6-7-41 STOP PIN 1 11 L2A-66 EYE BOLT 1 12 L2A-48 CLAMP PLATE 1 13 1/2" NYLOCK NUT 2 14 L5-875 CUP CENTRE 1 15 L5-585 CONE CENTRE 1 16 JL-299 DIE PIECE 1 17 3/8" BSW x 1/2” SOCKET SET SCREW DOG POINT 1
PARTS REQUIRED FOR LEVER OPERATED TAILSTOCK (NOT ILLUSTRATED)
JL-420 TAILSTOCK BODY 1
JL-16-7-41 STOP PIN 1
JL-169 QUILL 1
JL-85 LEVER 1
JL-118 HANDLE 1
JL-48 LINK 1
JL-83 SWIVEL STUD 2
JL-170 FULCRUM PIN 1
JL-298 NIPPING SCREW 1
JL-299 DIE PIECE 1
L2A-60 ECCENTRIC STUD 1
3/8" BSW x 3/4" SOCKET SET SCREW CUP POINT 1
L2A-66 EYE BOLT 1
L2A-48 CLAMP PLATE 1
1/2" BSW HEX NUT 2
JL-300 LOCKING LEVER 1
12
Short Bed & Tailstock Assembly
13
Short Bed & Tailstock Assembly
ITEM PART NO. DESCRIPTION QTY. NO.
1 JL-423A SHORT BED 1 2 1/2" x 1.1/2" BSW HEX HEAD SCREW 3 3 1/2" WASHER 3 4 JL-311 B SWIVEL ARM 1 5 JL-392 NIPPING STUD 1 6 JL-393 LEVER 1 7 1000-43 CIRCLIP (plain wire) 2 8 JL-382 DIE PIECE 1 9 JL-315B LOCKING STUD 1 10 3/16" x 3/8" DOWELPIN 1 11 JL-425 TENON BLOCK 1 12 1400 x 3/4" EXTERNAL CIRCLIP 1 13 JL-28 LOCKING LEVER BOSS 1 14 L16-10-95 LEVER 1 15 BB40MM BAKELITE BALL 1 16 JL-316 PLATE 1 17 JL-427 TAILSTOCK BODY 1 18 JL-430 REMOVABLE TAPER DOWEL 1 19 3/8" BSW HEX NUT 1 20 3/8" PLANE WASHER 1 21 CHAIN CHROME PLATED CHAIN 4” LONG 1 22 3/16” BSW x 1/2" SCREW ROUND HEAD 2 23 JL-428 SPINDLE 1 24 JL-298 LOCKING SCREW 1 25 JL-299 DIE PIECE 1
14
Wiring Diagram
Standard 4 speed Machine 230v Single Phase 1 hp
MOTOR
1 HP.
SINGLE
PHASE
Standard 4 speed Machine 440v Three Phase 1 hp
L3
3 pole isolator when required
L1 L2
15
MOTOR
1 HP THREE PHASE
A
3
Notes
Model : G30 G42 G54 GSB
Serial # : __ __ __ __ __ __
Date Purchased : —– / —– / —–
16
Notes
17
Notes
18
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