T&S Brass HG-0100-27 Installation Manual

Limited Five (5) Year Warranty
COMPONENT
T&S warrants to the original purchaser (other than for purposes of resale) of this Safe-T-Link product that such product is free from leaks or defects in material and workmanship for a period of fi ve (5) years from the original date of purchase. However, T&S does not warrant deterioration to the outer plastic cover caused by normal wear and tear or misuse. During this warranty period, if this Safe-T-Link product is found to be defective, T&S shall, at its options, repair and/or replace it. To obtain warranty service, products must be returned to...
T&S Brass and Bronze Works, Inc. Attn: Warranty Repair Department
2 Saddleback Cove
Travelers Rest, SC 29690
Shipping, freight, insurance, and other transportation charges of the product to T&S and the return of repaired or replaced product to the purchaser are the responsibility of the purchaser. Repair and/or replacement shall be made within a reasonable time after receipt by T&S of the returned product. For items and components incorporated in the products and not manufactured by T&S, the only warranty extended is that of the original manufacturer This warranty does not cover Items which have received secondary finishing or have been altered or modifi ed after purchase, or for defects caused by physical abuse to or misuse of the product, or shipment of the products. Any express warranty not provided herein, and any remedy for Breach of Contract which might arise, is hereby excluded and disclaimed. Any implied warranties of merchantability or fi tness for a particular purpose are limited to one year in duration. Under no circumstances shall T&S be liable for loss of use or any special consequential costs, expenses or damages whether arising out of breach of warranty, breach of contract or otherwise incurred by the purchaser or any other user. Some states do not allow limitations on how long and implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Specifi c rights under this warranty and other rights vary from state to state.
Attention California Residents:
“WARNING: This product contains chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm.”
P/N: 098-010827-45 Rev.7 Date: 05-01-15 Drawn: TEH Checked: GEF 07-23-15 Approved: JHB 07-31-15
Installation and
Maintenance
Instructions
Gas Hose Appliance Connectors
Español:
Instrucciones de instalación y mantenimiento
Français:
Instructions pour l’installation et la maintenance
Deutsch:
Installations- und Wartungsanleitungen
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Exploded View
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Part Number Guide
Safe-T-Link Fittings and Accessories
1 Asm, Hose Coated - Gas HG-Series 2 Fitting, FreeSpin 360º N/A 3 Label, Tyvek Gas Hose N/A 4 Fitting, SwiveLink AG-6__ 5 90º Elbow, Female/Male AG-8__-MF 6 90º Elbow, Female/Male AG-8__-FF 7 Gas Ball Shut-O Valve AG-7__ 8 Asm, Quick Disconnect AG-5__ 9 Nipple, Plug Body N/A 10 Coupling, Socket N/A 11 Asm, Kit - Restraining Cable** AG-RC
** This accessory should be purchased separately by installer, if necessary.
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General Instructions
Important Safety Instructions:
WARNING: Please read all instructions carefully. Failure to fully read instructions and follow them could result in severe injury or death.
1. Gas connectors and accessories must be installed in strict accordance with the National Fuel Gas Code (ANSI
Z223.1 or latest edition) and applicable state or local gas installation codes. These T&S connectors comply with the standard for connector for Movable Gas Appliances, ANSI Z21.69•CSA 6.16.
WARNING: Per the ANSI Z21.69 • CSA
6.16 Standard, Gas Connectors cannot be reused when an appliance is being
replaced or moved to a new location.
2. As with any other gas transmission line or device, it is recommended that installation and testing be done by qualifi ed personnel.
3. An approved accessible manual gas shut-off valve must be installed at the outlet of the gas supply piping system upstream of the connector. Each piece of equipment must have its own shut-off valve. The Quick Disconnect coupling is not to be used as the primary shut-off for all types of moveable gas appliances. (ANSI Z233.1 and ANSI Z21.69).
4. The T&S Safe-T-Link Restraining Device, Model AG-RC, is the recommended restraining device for castered appliances. Installation Instructions for the restraining device are included with Model AG-RC. This restrainer should be inspected as part of regular maintenance and safety procedures. Restraining cable must be connected at all times when appliance is in use.
5. With these Gas Connection, AVOID:
* Flexing, excessive bending and vibra­tion.
* Movement after installation on fi xed appliances.
* Movement on moveable appliances (those with factory equipped casters) except for repair or cleaning.
6. Final assembly must be tested for leaks.
CAUTION: Matches, candles, open ame or other sources of ignition shall not be used for this purpose. Leak test solutions may cause corrosion - rinse with water after test.
To check gas supply piping system for leakage see National Fuel Code ANSI Z233.1/NFPA 54 or CAN/CGA-B149.1 Natural Gas and Propane Inst. Code.
Before Installation:
Safe Safe-T-Link Gas Connectors with SwiveLink Fittings
The gas outlet must be in the same room as the gas-fi red equipment and the con- nector must not be concealed within or run through any wall, fl oor or partition.
All parts of the union supplied with the connector must be used, and no attempt shall be made to assembly union nuts directly to pipe threads.
The connector must not be kinked, twisted or torqued.
Connectors are for use only on piping systems having fuel gas pressures not in excess of 1/2psi (3.5kPa).
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General Instructions
For movable appliance installation (e.g. appliances factory-equipped with casters), exing and bending should be limited to the needs of pulling and pushing the appliance in and out for cleaning, maintenance or installation.
Contact with foreign objects or substances must be avoided.
Choose one of the following three setup appropriate to your installation of a T&S Safe-T-Link Gas Hose Connector with
SwiveLink fi ttings:
Installation:
Safe Safe-T-Link Gas Connectors
with SwiveLink Fittings
General
1. Shut the manual gas shut-off valve on gas manifold line to “OFF”. If there is no gas shut-off valve, main gas supply line valve should be turned off. Do not proceed unless gas is turned off.
2. Carefully read these entire
installation instructions.
3. Location of the two connection points for gas appliance connectors (the gas supply line and the equipment stub­out) can vary greatly. For installations which result in a sharp bend, a T&S SwiveLink Gas Connector is ideal.
4. To be able to position gas appliance as close to the wall as possible, the two ends of the SwiveLink Gas Connector should be offset from each other.
Connector
Appliance
Wall
5. Each piece of equipment must have its own approved manual shut-off valve off the main gas supply line.
Gas Supply Side
1. If pipe tee is already male, apply Tefl on tape or pipe joint compound on pipe threads at gas supply line.
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Offset
General Instructions
2. If pipe tee is female, fi rst apply Tefl on tape or pipe joint compound to threads of pipe nipple (not supplied), and thread pipe nipple into female pipe tee. Then thread (gas) no.7 valve onto pipe nipple and tighten.
3. For “Vertical” or “Combination” loop installations, attach no.5 (male/female elbow) as shown to no.7 valve with Tefl on tape or pipe joint compound.
4. Apply Tefl on tape or pipe joint compound to male threads of no.4. Thread no.4 into no.7 valve or no.5 and tighten.
Appliance Side without Quick Disconnect
1. For chosen loop installation, attach no.6 (female/female elbow) to the male appliance stub-out with Tefl on tape or pipe joint compound.
2. Thread male end of no.4 into no.6 (female elbow) at appliance and tighten.
Appliance Side with Quick Disconnect
1. For chosen loop installation, attach no.5 (female/female elbow) to the male appliance stub-out with Tefl on tape or pipe joint compound.
2. Separate no.8 coupling. No.9 nipple (male) half will remain attached to no.4 fi tting. No.10 coupling (female) half will remain attached to no.1.
3.Apply Tefl on Tape or pipe joint compound to threads of no.4 fi tting. Thread male end of no.4 into female elbow at appliance and tighten.
4. Reconnect no.8 coupling to nipple.
Finishing
1. Check tightness of all connections and perform leak test.
2. After installation of no.8 Connector, carefully push appliance back to operating position and check that no.1 is not kinked, overbent, or caught under appliance casters. Set length of no.11 so no.1 is never fully extended.
3. Affi x Orange label “Installation Instruction for Heavy-Duty Gas Connector” to back of appliance after installation. Affi x Yellow label to wall near no.7 or equivalent valve.
Installation:
Safe Safe-T-Link Gas Connectors without SwiveLink Fittings
General
Follow General Step 1 through 5 on page 5.
Review Comparison
See Diagram on following page.
WARNING: No.8 must be oriented so
uid enters no.10 coupling half and exits no.9 nipple half. Follow fl ow direction arrows marked below and on no.10 itself.
10
Coupling Half
(female)
Gas Flow Direction
9
Nipple Half
(male)
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General Instructions
Gas Supply Side
1. If pipe tee is already male, apply Tefl on Tape or pipe joint compound to pipe threads at gas supply line. Thread no.7 valve onto male pipe nipple and tighten.
2. If pipe tee is female, fi rst apply Tefl on Tape to threads of pipe (not supplied) and thread pipe nipple into female pipe tee. Then thread no.7 valve onto pipe nipple and tighten.
3. Apply Tefl on Tape or pipe joint compound to thread of no.2 fi tting. Place no.2 fi tting into no.7 valve and tighten.
Installation Comparison
Wrong
Wrong
Wrong
Right
Right
Wrong
Wrong
Appliance Side without Quick Disconnect
1. Apply Tefl on Tape or pipe joint compound to male stub-out on appliance and thread female/female elbow to male stub-out.
2. Thread male end of no.2 on no.5 or no.6 and attach to stub-out of appliance and tighten.
Appliance Side with Quick Disconnect
1. Apply Tefl on Tape or pipe joint compound to male stub-out on appliance and thread no.5 (male/female elbow) to male stub-out.
2. Separate no.9 coupling nipple (male) half from no.10 coupling (female) half. Apply Tefl on Tape or pipe joint compound to male threads on no.5 (male/female elbow).
3. Thread no.9 of no.8 onto male elbow at appliance and tighten.
4. Reconnect no.8 coupling assembly to nipple.
Finishing
See Section on page 6.
Right
Right
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